Novel three-separation powder concentrator

By designing the air circulation system and powder classification technology of the new three-separation powder separator, the problems of air flow instability and dust impurities of the existing powder separator are solved, which improves equipment efficiency and reduces maintenance costs.

CN223128306UActive Publication Date: 2025-07-22KORLA LUYUE SANCHUAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421799056.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-07-22
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

Existing powder sorters cause unstable airflow during the air replenishment process, which reduces efficiency, may bring in dust and impurities, and increase equipment wear and maintenance costs.

Method used

A new three-separation powder sorter is designed, using an air circulation system, which drives the rotor to rotate through the drive structure, pulley and transmission belt, combines the blanking barrel and fan to realize the triple classification of air circulation and powder, and uses the cyclone blown by the fan to screen fine powder and the centrifugal force of the rotor, and recirculates the air through the circulation pipeline.

Benefits of technology

It realizes efficient recycling of air, improves powder selection efficiency, reduces dust and impurities entering, and reduces equipment wear and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel three-separation powder selecting machine which comprises a powder selecting chamber, the top of the powder selecting chamber is fixedly connected with a mounting plate, the top of one side of the mounting plate is provided with a driving structure, the output end of the driving structure is fixedly connected with a driving belt wheel, and one side of the powder selecting chamber is provided with a rotating rod in a penetrating mode. The top of the rotating rod is fixedly connected with a driven belt wheel. The powder screening device has the advantages that air can be recycled, and powder can be subjected to triple classification, the rotor is driven to rotate through matched use of the driving structure, the driving belt wheel, the driven belt wheel and the transmission belt, so that the effect of screening medium powder is achieved, and through matched use of the discharging barrel and the discharging hole, the screening efficiency is improved. And through cooperative use of the rotor, the fine powder collecting barrel and the draught fan, fine powder can be screened out through cyclone blown out by the draught fan and centrifugal force generated by rotation of the rotor, and the fine powder is conveyed into the fine powder collecting barrel.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder separators, in particular to a new type of three-separation powder separator. Background Technique

[0002] A powder separator is a powder classification device widely used in industries such as cement, coal, mines, and chemicals. Its main function is to classify a mixture of materials with different particle sizes so as to separate materials with different particle sizes. There are various types of powder separators, such as centrifugal powder separators, cyclone powder separators, three-separation powder separators, etc.

[0003] When some existing powder separators are working, the air inside the machine cannot be recycled, and a large amount of fresh air often needs to be supplemented from the outside. When the powder separator replenishes air, the internal air flow of the powder separator may be unstable due to the entry of external air, thus reducing the powder separation efficiency. External gas may also bring in unnecessary dust and impurities, which will accelerate the wear of the equipment and increase the maintenance cost. Moreover, too frequent air replenishment will lead to a higher exhaust volume, which may cause environmental pollution. Therefore, there are certain limitations. To solve the above problems, a new type of three-separation powder separator is urgently needed to be developed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a new type of three-separation powder separator, which has the advantages of being able to recycle air and triple-classify powder, and solves the problems that the frequent replenishment of air in the above-mentioned powder separator will cause the instability of the internal air flow of the powder separator, reduce the powder separation efficiency, and may also bring in unnecessary dust and impurities, accelerate the wear of the equipment, and increase the maintenance cost.

[0005] To achieve the above object, the present utility model provides the following technical solutions: A novel three-separation powder separator, including a powder separation chamber, a mounting plate is fixedly connected to the top of the powder separation chamber, a driving structure is arranged at the top of one side of the mounting plate, a driving pulley is fixedly connected to the output end of the driving structure, a rotating rod penetrates through one side of the powder separation chamber, a driven pulley is fixedly connected to the top of the rotating rod, a transmission belt is commonly connected to the surfaces of the rotating rod and the driven pulley, a blanking cylinder is fixedly connected to the inner cavity of the powder separation chamber, a rotor is rotatably connected to the inner cavity of the blanking cylinder, the top end of the rotor is fixedly connected to the bottom end of the rotating rod, a medium powder discharge port penetrates through the bottom of the powder separation chamber, one end of the medium powder discharge port penetrates into the inner cavity of the powder separation chamber and is rotatably connected to the bottom of the rotor, four blanking holes are formed at the bottom of the blanking cylinder, a coarse powder discharge port is communicated with the bottom of the powder separation chamber, a air duct is communicated with the bottom of the powder separation chamber, a feed port is communicated with the top of the powder separation chamber, four symmetrically arranged fine powder collection cylinders are communicated with the top of the powder separation chamber, a blower is arranged on one side of the powder separation chamber, an air outlet of the blower is communicated with an air duct, the tops of the four fine powder collection cylinders are commonly communicated with a circulation pipeline, and one end of the circulation pipeline is communicated with the blower.

[0006] Preferably, the driving structure includes a driving motor, and a speed reducer is fixedly connected to the bottom of the driving motor.

[0007] Preferably, a fixing seat is fixedly connected to the top of the mounting plate, and the speed reducer is fixedly connected to the top of the fixing seat.

[0008] Preferably, the bottom end of the rotor penetrates to the outside of the blanking cylinder and is fixedly connected with a material spreading plate, and the material spreading plate is located above the medium powder discharge port.

[0009] Preferably, the air duct and the blower are fixedly connected through a flange.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] The utility model has the advantages of being able to recycle air and triple-classify powder. Through the combined use of a driving structure, a driving pulley, a driven pulley, and a transmission belt, the rotor is driven to rotate, thus playing a role in screening medium powder. Through the combined use of a blanking cylinder and blanking holes, the role of screening coarse powder is achieved. Through the combined use of a rotor, a fine powder collection cylinder, and a fan, the cyclone blown by the fan and the centrifugal force generated by the rotation of the rotor will screen out fine powder and transport it to the inside of the fine powder collection cylinder. Through the setting of a circulation pipeline, the air inside the fine powder collection cylinder can be recycled to the fan again, and then blown into the inside of the powder selection chamber by the fan again, thereby achieving the purpose of air recycling, solving the problem that frequent air replenishment in the above powder separator will cause instability of the air flow inside the powder separator, reduce the powder selection efficiency, and may also bring in unnecessary dust and impurities, accelerate the wear of the equipment, and increase the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the utility model;

[0013] Figure 2 is a schematic internal structural diagram of the powder selection chamber of the utility model;

[0014] Figure 3 is a schematic partial internal structural diagram of the powder selection chamber of the utility model;

[0015] Figure 4 is a schematic structural diagram of the circulation pipeline and the fan of the utility model.

[0016] In the figure: 1, powder selection chamber; 2, mounting plate; 3, fixed seat; 4, driving structure; 5, driving pulley; 6, rotating rod; 7, driven pulley; 8, transmission belt; 9, blanking cylinder; 10, rotor; 11, spreading plate; 12, medium powder discharge port; 13, blanking hole; 14, coarse powder discharge port; 15, air duct; 16, feed inlet; 17, fine powder collection cylinder; 18, fan; 19, circulation pipeline; 41, driving motor; 42, reducer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0018] Please refer to Figures 1-4, the present utility model provides a technical solution: a new type of three-separation powder separator, which includes a powder separation chamber 1. A mounting plate 2 is fixedly connected to the top of the powder separation chamber 1. A driving structure 4 is arranged at the top of one side of the mounting plate 2. The output end of the driving structure 4 is fixedly connected with a driving pulley 5. A rotating rod 6 penetrates through one side of the powder separation chamber 1. A driven pulley 7 is fixedly connected to the top of the rotating rod 6. A transmission belt 8 is commonly connected to the surfaces of the rotating rod 6 and the driven pulley 7. A blanking cylinder 9 is fixedly connected to the inner cavity of the powder separation chamber 1. A rotor 10 is rotatably connected to the inner cavity of the blanking cylinder 9. The top end of the rotor 10 is fixedly connected to the bottom end of the rotating rod 6. A medium powder discharge port 12 penetrates through the bottom of the powder separation chamber 1. One end of the medium powder discharge port 12 penetrates into the inner cavity of the powder separation chamber 1 and is rotatably connected to the bottom of the rotor 10. Four blanking holes 13 are formed at the bottom of the blanking cylinder 9. A coarse powder discharge port 14 is communicated with the bottom of the powder separation chamber 1. A wind channel 15 is communicated with the bottom of the powder separation chamber 1. A feed inlet 16 is communicated with the top of the powder separation chamber 1. Four symmetrically arranged fine powder collection cylinders 17 are communicated with the top of the powder separation chamber 1. A blower 18 is arranged on one side of the powder separation chamber 1. The air outlet of the blower 18 is communicated with the wind channel 15. The tops of the four fine powder collection cylinders 17 are commonly communicated with a circulation pipeline 19. One end of the circulation pipeline 19 is communicated with the blower 18.

[0019] In the present utility model: The driving structure 4 includes a driving motor 41. A speed reducer 42 is fixedly connected to the bottom of the driving motor 41. Through the settings of the driving motor 41 and the speed reducer 42, it plays a role in matching the rotation speed, improving the working efficiency of the equipment, and effectively reducing vibration and noise.

[0020] In the present utility model: A fixing seat 3 is fixedly connected to the top of the mounting plate 2. The top of the fixing seat 3 is fixedly connected to the speed reducer 42. Through the setting of the fixing seat 3, it plays a role in fixing and supporting the driving structure 4, avoiding the problem that the driving structure 4 falls due to vibration during operation.

[0021] In the present utility model: The bottom end of the rotor 10 penetrates to the outside of the blanking cylinder 9 and is fixedly connected with a spreading plate 11. The spreading plate 11 is located above the medium powder discharge port 12. Through the setting of the spreading plate 11, it plays a role in improving the powder separation efficiency of the equipment and evenly dispersing the material, avoiding the problem of low powder separation efficiency caused by non-dispersion of the material during powder separation of the equipment.

[0022] In the present utility model: The wind channel 15 and the blower 18 are fixedly connected through a flange. Through the setting of the fixed connection by the flange, it plays a role in increasing the stability between the wind channel 15 and the blower 18, avoiding the problem that the wind channel 15 and the blower 18 are disconnected during the use of the equipment.

[0023] Working principle: When the utility model is in use, materials are put into the powder selection chamber 1 through the feeding port 16. Then, the driving structure 4 and the fan 18 are turned on. The materials will fall into the inside of the blanking cylinder 9 and then fall onto the spreading plate 11 through the blanking holes 13. The air generated by the fan 18 will be transported into the inside of the powder selection chamber 1 through the air duct 15. At this time, the driving structure 4 will drive the driving pulley 5 to rotate. The rotation of the driving pulley 5 will drive the driven pulley 7 to rotate through the transmission of the transmission belt 8. The driven pulley 7 will drive the rotor 10 to rotate through the rotating rod 6. The rotation of the rotor 10 will drive the spreading plate 11 to rotate, so as to evenly disperse the materials. The materials will be screened by the air blown in by the fan 18, the centrifugal force generated by the rotation of the rotor 10, and the blades on the surfaces of the blanking cylinder 9 and the rotor 10. The coarse powder will continue to move downward due to inertia after being screened and finally be discharged from the coarse powder discharge port 14. The medium powder will enter the inside of the rotor 10 due to the guidance of the blades of the rotor 10 and be discharged from the medium powder discharge port 12. The fine powder will be screened and then blown into the inside of the fine powder collection cylinder 17 by the swirling wind generated by the centrifugal force, thus completing the triple classification of the materials. The air inside the powder selection chamber 1 will return to the inside of the fan 18 through the circulation pipeline 19 connected to the top of the fine powder collection cylinder 17 and then be sent into the inside of the powder selection chamber 1 by the fan 18, so as to achieve the purpose of air circulation.

[0024] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A new type of three-separation powder separator, comprising a powder separation chamber (1), characterized in that: A mounting plate (2) is fixedly connected to the top of the powder selection chamber (1). At the top of one side of the mounting plate (2), a driving structure (4) is provided. The output end of the driving structure (4) is fixedly connected with a driving pulley (5). A rotating rod (6) penetrates through one side of the powder selection chamber (1). At the top of the rotating rod (6), a driven pulley (7) is fixedly connected. A transmission belt (8) is commonly connected to the surfaces of the rotating rod (6) and the driven pulley (7). A blanking cylinder (9) is fixedly connected to the inner cavity of the powder selection chamber (1). A rotor (10) is rotatably connected to the inner cavity of the blanking cylinder (9). The top end of the rotor (10) is fixedly connected to the bottom end of the rotating rod (6). A medium powder discharge port (12) penetrates through the bottom of the powder selection chamber (1). One end of the medium powder discharge port (12) penetrates into the inner cavity of the powder selection chamber (1) and is rotatably connected to the bottom of the rotor (10). Four blanking holes (13) are formed at the bottom of the blanking cylinder (9). A coarse powder discharge port (14) is communicated with the bottom of the powder selection chamber (1). A wind channel (15) is communicated with the bottom of the powder selection chamber (1). A feed inlet (16) is communicated with the top of the powder selection chamber (1). Four symmetrically arranged fine powder collection cylinders (17) are communicated with the top of the powder selection chamber (1). A blower (18) is arranged on one side of the powder selection chamber (1). The air outlet of the blower (18) is communicated with the wind channel (15). The tops of the four fine powder collection cylinders (17) are commonly communicated with a circulation pipeline (19). One end of the circulation pipeline (19) is communicated with the blower (18).

2. The novel three-separation classifier according to claim 1, wherein: The driving structure (4) includes a driving motor (41), and a speed reducer (42) is fixedly connected to the bottom of the driving motor (41).

3. A novel three-separation powder separator according to claim 2, characterized in that: A fixed seat (3) is fixedly connected to the top of the mounting plate (2), and the top of the fixed seat (3) is fixedly connected to the speed reducer (42).

4. A novel three-separation powder separator according to claim 1, characterized in that: The bottom end of the rotor (10) penetrates to the outside of the blanking cylinder (9) and is fixedly connected with a material spreading plate (11), and the material spreading plate (11) is located above the medium powder discharge port (12).

5. A novel three-separation powder separator according to claim 1, characterized in that: The wind channel (15) and the blower (18) are fixedly connected through a flange.