Spraying equipment for ultrasonic spraying of antibacterial layer

By using ultrasonic nozzles and cleaning components in textile spraying equipment, the problems of traditional nozzles being prone to clogging and paint splashing are solved, and the coating uniformity and efficiency are improved.

CN223128415UActive Publication Date: 2025-07-22SUZHOU TONGXIN TEXTILE CO LTD
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Patent Information

Application Number
CN202422195826.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-22
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

Traditional spray heads in existing textile spraying equipment are prone to clogging, and the paint splashing affects subsequent spraying efficiency, and traditional spray heads need to be cleaned frequently, affecting the equipment efficiency.

Method used

Ultrasonic nozzles are used to replace traditional nozzles, combining cleaning components and winding components to achieve uniform spraying of paint and timely cleaning of splashing of paint to prevent the nozzle from being blocked and splashing.

Benefits of technology

Ultrasonic spraying achieves high coating uniformity and high raw material utilization rate, the nozzle is not easy to block, and the maintenance cost is low. The splashed paint is cleaned in time, improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses spraying equipment for ultrasonic spraying of an antibacterial layer, and relates to the technical field of ultrasonic spraying equipment.The spraying equipment comprises a box body and a bottom table, the box body is arranged on the bottom table, a spraying chamber and a drying chamber are arranged in the box body, drying assemblies are arranged on the two sides in the drying chamber, spraying assemblies are arranged in the spraying chamber, and the spraying assemblies are arranged on the bottom table. A cleaning assembly is arranged at the bottom end in the spraying chamber, and winding assemblies are arranged on the two sides outside the box body. According to the spraying device, the spraying assembly is arranged, traditional spraying in the spraying assembly is replaced with the ultrasonic spraying head, coating spraying is more uniform, the spraying head can be effectively prevented from being blocked, the service life of the spraying head is prolonged, the coating splashed in the spraying process can be conveniently cleaned in time through the cleaning assembly, and the spraying efficiency is improved. And the influence of splashed paint on subsequent spraying work is prevented, by arranging the winding assembly, the sprayed fiber silk threads can be automatically wound, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic spraying equipment, in particular to a spraying equipment for ultrasonic spraying an antibacterial layer. Background Technique

[0002] Textiles are closely related to people's lives. With the development of the economy and the continuous improvement of living standards, people have higher and higher requirements for the performance of fabrics. Antibacterial fabrics have good safety. They can efficiently and completely remove bacteria, fungi and molds on fabrics, keep the fabrics clean, and prevent the regeneration and reproduction of bacteria. Due to their characteristics, they are deeply loved by people.

[0003] According to a knitting thread antibacterial layer spraying device recorded in the document with the publication number CN215800397U, inside the operation box body, it is divided into a drying chamber and a spraying chamber by a partition board, and the sprayed silk thread can be immediately dried, improving work efficiency. The spraying chamber is provided with two symmetrically arranged spraying components, and the two sides of the silk thread can be sprayed simultaneously during production. At the same time, the set air cylinder can adjust the height of the nozzle up and down. Moreover, a filter screen is arranged between the liquid discharge pipe and the nozzle to avoid residual impurities in the liquid storage tank from entering the nozzle and affecting production. A flow valve is arranged on the liquid discharge pipe and can be adjusted according to the conditions of various silk threads. By arranging silk fixing devices on both sides of the first through groove and on the side of the operation box body close to the outside of the spraying chamber, a stretching effect can be exerted on the silk thread. At the same time, a silk winding device is arranged on the side of the operation box body outside the spraying chamber, and the sprayed and dried silk thread can be wound in time, improving work efficiency. However, the spraying equipment uses a traditional nozzle. Although a filter screen is arranged inside the nozzle, the filter screen still needs to be regularly cleaned to prevent blockage. Frequent removal of the nozzle will affect the work efficiency of the equipment and is also likely to damage the nozzle. At the same time, when the nozzle sprays the surface of the silk thread, the coating will inevitably splash downwards. If not cleaned for a long time, it may affect the subsequent spraying of the equipment.

[0004] Based on this, a spraying equipment for ultrasonic spraying an antibacterial layer is now provided, which can eliminate the drawbacks of the existing device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a spraying equipment for ultrasonic spraying an antibacterial layer to solve the problems in the background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] An ultrasonic spraying device for an antibacterial layer includes a box body and a base table. The box body is arranged on the base table. A spraying chamber and a drying chamber are provided inside the box body. Drying components are arranged on both sides inside the drying chamber. A spraying component is arranged inside the spraying chamber. A cleaning component is arranged at the bottom end inside the spraying chamber. Winding components are arranged on the base tables on both sides outside the box body.

[0008] On the basis of the above technical solution, the present utility model also provides the following optional technical solutions:

[0009] In an optional solution: The drying component includes heating boxes. There are two heating boxes, and the two heating boxes are arranged on the front and back sides of the drying chamber.

[0010] In an optional solution: The spraying component includes an ultrasonic nozzle, a connecting block, a telescopic rod, a movable plate, a groove, a paint box, and a feeding pipe. There are two paint boxes, and the two paint boxes are symmetrically arranged at the top end inside the spraying chamber. The upper end of the movable plate is fixedly connected to the bottom end of the paint box. A groove is formed in the middle of the opposite sides of the movable plate. A telescopic rod is fixedly connected to the upper end inside the groove, and a connecting block is fixedly connected to the bottom end of the telescopic rod. An ultrasonic nozzle is arranged on the connecting block, and a feeding pipe is connected between the ultrasonic nozzle and the paint box.

[0011] In an optional solution: The cleaning component includes a threaded rod, a sliding rod, a threaded block, a slider, a water scraping plate, and a sliding door. The threaded rod and the sliding rod are respectively arranged at the bottom of both sides of the spraying chamber. A threaded block is sleeved on the threaded rod, and a slider is sleeved on the sliding rod. A water scraping plate is fixedly connected between the threaded block and the slider. A sliding door is arranged on the front side of the spraying chamber corresponding to the position of the water scraping plate.

[0012] In an optional solution: A partition is arranged between the drying chamber and the spraying chamber, and a wire passing opening is arranged on both sides of the box body and on the partition.

[0013] In an optional solution: The winding component includes a coil column, a positioning column, and a winding column. The positioning column, the coil column, and the winding column are all arranged on the base tables on both sides of the box body. There are three positioning columns, which are divided into a left positioning column and two right positioning columns. The left positioning column and the winding column are arranged on one side of the drying chamber, and the right positioning column and the coil column are arranged on one side of the spraying chamber.

[0014] In an optional solution: A wire winding groove is arranged on the positioning column, a plurality of silk coils are arranged on the coil column, and a rotating shaft is arranged on the winding column.

[0015] In an optional solution: A plug is arranged at the top end of the box body.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] 1. The utility model achieves a more convenient and efficient spraying effect of the surface antibacterial layer on the fiber silk thread by setting an ultrasonic nozzle. Compared with traditional spraying, ultrasonic spraying has the advantages of high coating uniformity, high raw material utilization rate, high coating thickness control accuracy, thinner coating thickness, less splashing, non-blocking nozzle, and low maintenance cost. Workers do not need to regularly clean and maintain the filter screen inside the nozzle, improving work efficiency.

[0018] 2. The utility model enables the paint that inevitably splashes on the bottom end of the spraying chamber during the spraying process to be cleaned in a timely manner by setting a cleaning component at the bottom end of the spraying chamber, preventing the splashed paint from affecting subsequent spraying work, and achieving the effect of timely and convenient cleaning of the splashed paint. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the utility model.

[0020] Figure 2 is a schematic cross-sectional structural diagram of the utility model.

[0021] Figure 3 is a partially enlarged schematic structural diagram of the spraying component of the utility model.

[0022] Figure 4 is an enlarged schematic structural diagram of the connecting block of the utility model.

[0023] Figure 5 is an enlarged schematic structural diagram of the cleaning component of the utility model.

[0024] Annotation of reference numerals in the drawings: 100 box body, 101 spraying chamber, 102 drying chamber, 103 base, 104 wire passing port, 200 spraying component, 201 ultrasonic nozzle, 202 connecting block, 203 telescopic rod, 204 movable plate, 205 groove, 206 paint tank, 207 feeding pipe, 300 drying component, 301 heating box, 400 cleaning component, 401 threaded rod, 402 slide rod, 403 threaded block, 404 slider, 405 water scraping plate, 406 sliding door, 500 winding component, 501 coil column, 502 positioning column, 503 winding column, 504 winding groove, 505 silk thread roll, 506 rotating shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] In order to make the purpose, technical solutions and advantages of the utility model more clear and understandable, the following further details the utility model in conjunction with the drawings and embodiments.

[0026] In one embodiment, as Figures 1-5As shown in the figure, a spraying device for an ultrasonic spraying antibacterial layer includes a box body 100 and a base 103. The box body 100 is arranged on the base 103. A spraying chamber 101 and a drying chamber 102 are provided inside the box body 100. Drying components 300 are arranged on both sides inside the drying chamber 102. A spraying component 200 is arranged inside the spraying chamber 101. A cleaning component 400 is arranged at the bottom end inside the spraying chamber 101. Winding components 500 are arranged on the base 103 on both sides outside the box body 100;

[0027] During use, the fiber silk thread that needs to be sprayed with the antibacterial layer is wound and fixed on the device through the winding component 500. Then, through the operation of the winding component 500, the silk thread fixed inside the device starts to move. At this time, the spraying component 200 inside the spraying chamber 101 is started, so that the spraying component 200 sprays the antibacterial layer on the moving silk thread. At the same time, the drying component 300 inside the drying chamber 102 is started, so that the fiber silk thread sprayed with the antibacterial layer is dried inside the drying chamber 102, improving the efficiency. After the fiber silk thread passes through the spraying component 200 and the drying component 300, it will be wound and collected again by the winding component 500.

[0028] In one embodiment, as Figure 2 shown, the drying component 300 includes heating boxes 301. There are two heating boxes 301, and the two heating boxes 301 are arranged on the front and back sides of the drying chamber 102;

[0029] During use, when the fiber silk thread finishes spraying in the spraying chamber 101, the heating boxes 301 are started, so that the heating boxes 301 start to work to heat the inside of the drying chamber 102, so that the coating on the surface of the fiber silk thread can be dried when it moves through the drying chamber 102, improving the efficiency. At the same time, heating boxes 301 are arranged on both sides of the drying chamber 102, which can heat and dry both sides of the fiber silk thread at the same time to ensure that the fiber silk thread can be fully heated and dried.

[0030] In one embodiment, as Figure 3 and Figure 4 shown, the spraying component 200 includes an ultrasonic spray head 201, a connecting block 202, a telescopic rod 203, a movable plate 204, a groove 205, a paint box 206 and a feed pipe 207. There are two paint boxes 206, and the two paint boxes 206 are symmetrically arranged at the top end inside the spraying chamber 101. The upper end of the movable plate 204 is fixedly connected to the bottom end of the paint box 206. A groove 205 is opened in the middle of the opposite sides of the movable plate 204. A telescopic rod 203 is fixedly connected to the upper end inside the groove 205. The bottom end of the telescopic rod 203 is fixedly connected to a connecting block 202. An ultrasonic spray head 201 is arranged on the connecting block 202. A feed pipe 207 is connected between the ultrasonic spray head 201 and the paint box 206;

[0031] During use, when the fiber thread enters the spraying chamber 101 for spraying, the ultrasonic nozzle 201 is started. The coating material will reach the inside of the ultrasonic nozzle 201 from the coating tank 206 through the feeding pipe 207, and then be ejected by the ultrasonic nozzle 201. The symmetric ultrasonic nozzles 201 on both sides can spray the fiber thread more fully, preventing uneven spraying of the coating material on the surface of the fiber thread. According to the quantity and thickness of the fiber thread, the telescopic rod 203 can also be started, so that the telescopic rod 203 works to drive the connecting block 202 to move up and down in the groove 205 of the movable plate 204, thereby driving the ultrasonic nozzle 201 to move up and down on the movable plate 204, so as to adapt to fiber threads of various sizes and improve the versatility of the equipment. When the coating material in the coating tank 206 is used up, the coating material can be added to the coating tank 206 through the round cover at the top of the box body 100.

[0032] In one embodiment, as Figure 5 shown, the cleaning assembly 400 includes a threaded rod 401, a sliding rod 402, a threaded block 403, a slider 404, a wiper blade 405 and a sliding door 406. The threaded rod 401 and the sliding rod 402 are respectively arranged at the bottoms on both sides of the spraying chamber 101. A threaded block 403 is sleeved on the threaded rod 401, and a slider 404 is sleeved on the sliding rod 402. A wiper blade 405 is fixedly connected between the threaded block 403 and the slider 404. A sliding door 406 is arranged at the position corresponding to the wiper blade 405 on the front surface of the spraying chamber 101;

[0033] During use, when the fiber thread is being sprayed with the coating material by the ultrasonic nozzle 201, it is inevitable that the coating material will splash downwards. After the spraying assembly 200 in the spraying chamber 101 completes the spraying work on the fiber thread, the motor is started to drive the threaded rod 401 to rotate, so that the threaded block 403 on the threaded rod 401 moves on the threaded rod 401, thereby driving the slider 404 to move on the sliding rod 402, and further driving the wiper blade 405 between the threaded block 403 and the slider 404 to move at the bottom of the spraying chamber 101, scraping the coating material splashed on the bottom of the spraying chamber 101. At the same time, the sliding door 406 on the front surface of the spraying chamber 101 is opened, so that the coating material scraped and cleaned by the wiper blade 405 flows out of the spraying chamber 101 from the sliding door 406, preventing the coating material from not being cleaned in time from affecting the subsequent coating spraying of the fiber thread.

[0034] In one embodiment, as Figure 2 shown, a partition is provided between the drying chamber 102 and the spraying chamber 101, and a threading port 104 is provided on both sides of the box body 100 and on the partition;

[0035] During use, the fiber silk thread is pulled from the winding assembly 500 on one side of the box body 100 to the winding assembly 500 on the other side of the box body 100 through the wire threading openings 104 on both sides of the box body 100 and on the partition plate, completing the fixation of the fiber silk thread on the winding assembly 500. This facilitates the movement of the fiber silk thread within the box body 100 under the operation of the winding assembly 500 when spraying the coating subsequently.

[0036] In one embodiment, as Figure 1 and Figure 2 shown, the winding assembly 500 includes a coil column 501, a positioning column 502, and a winding column 503. The positioning column 502, the coil column 501, and the winding column 503 are all arranged on the bottom platforms 103 on both sides of the box body 100. There are three positioning columns 502, which are divided into one left positioning column and two right positioning columns. The left positioning column and the winding column 503 are arranged on one side of the drying chamber 102, and the right positioning column and the coil column 501 are arranged on one side of the spraying chamber 101.

[0037] During use, first fix the fiber silk thread that needs to be sprayed with the antibacterial layer on the coil column 501, then pull the silk thread out from the coil column 501, pass it through the wire winding grooves 504 on the two right positioning columns, enter the box body 100 through the wire threading opening 104 on the right side of the box body 100, and then pull out the fiber silk thread through the wire threading opening 104 on the left side of the box body 100, so that the fiber silk thread passes through the wire winding groove 504 on the left positioning column and is wound around the winding column 503, completing the fixation of the fiber silk thread on the winding assembly 500.

[0038] In one embodiment, as Figure 1 shown, the positioning column 502 is provided with a wire winding groove 504, the coil column 501 is provided with a plurality of silk thread coils 505, and the winding column 503 is provided with a rotating shaft 506;

[0039] During use, the wire winding groove 504 on the positioning column 502 can assist in the fixation of the fiber silk thread on the winding assembly 500, making the fiber silk thread fixed on the winding assembly 500 taut and arranged horizontally longitudinally, preventing the fiber silk thread from slackening and piling up together, which may affect the spraying effect. The fiber silk thread to be sprayed can be wound around the silk thread coils 505 and installed on the coil column 501, and then the fixation of the fiber silk thread can be started. Starting the motor on the winding column 503 can make the rotating shaft 506 rotate, driving the winding column 503 to rotate, thereby collecting the fiber silk thread after spraying.

[0040] In one embodiment, as Figure 1 and Figure 2 shown, a plug is provided at the top of the box body 100;

[0041] In use, when the fiber silk thread passes through the thread passing port 104 on one side of the box body 100 by the winding component 500, pulling out the plug at the top of the box body 100 can conveniently pull the fiber silk thread from the thread passing port 104 on one side of the box body 100 to the thread passing hole 104 on the other side of the box body 100, and complete the subsequent fixation of the fiber silk thread on the winding component 500, facilitating the fixed installation operation of the fiber silk thread before spraying the antibacterial layer. After the fiber silk thread is fixed, the plug can be plugged back into the top of the box body 100 again.

[0042] The working principle of the present utility model is as follows: When in use, first wind the fiber silk thread that needs to be sprayed with the antibacterial layer around the silk thread reel 505 and fix it on the coil column 501, then pull out the silk thread from the coil column 501, pass it through the wire grooves 504 on the two right positioning columns, and enter the box body 100 through the wire passing port 104 on the right side of the box body 100. When the fiber silk thread passes through the wire passing port 104 on the right side of the box body 100 from the winding assembly 500, pull out the plug at the top of the box body 100, and it is convenient to pull the fiber silk thread from the wire passing port 104 on the right side of the box body 100 through the inside of the box body 100 to the wire passing hole 104 on the left side of the box body 100, and then pull out the fiber silk thread through the wire passing port 104 on the left side of the box body 100, so that the fiber silk thread passes through the wire grooves 504 on the left positioning column and winds around the winding column 503 to complete the fixation of the fiber silk thread on the winding assembly 500. After the fiber silk thread is fixedly installed, start the motor to make the rotating shaft 506 rotate to drive the winding column 503 to rotate, so that the fiber silk thread starts to move. When the fiber silk thread moves into the spraying chamber 101 for spraying, start the ultrasonic spray head 201, and the coating material will reach the ultrasonic spray head 201 from the coating material tank 206 through the feeding pipe 207, and then be sprayed out by the ultrasonic spray head 201. The symmetric ultrasonic spray heads 201 on both sides can spray the fiber silk thread more fully to prevent uneven spraying of the coating material on the surface of the fiber silk thread. According to the quantity and thickness of the fiber silk thread, the telescopic rod 203 can also be started to make the telescopic rod 203 work to drive the connecting block 202 to move up and down in the groove 205 of the movable plate 204, thereby driving the ultrasonic spray head 201 to move up and down on the movable plate 204, so as to adapt to various sizes of fiber silk threads and improve the versatility of the equipment. When the coating material in the coating material tank 206 is used up, the coating material can be added to the coating material tank 206 through the round cover at the top of the box body 100. While the fiber silk thread is being sprayed in the spraying chamber 101, start the heating box 301 to make the heating box 301 start to work to heat the drying chamber 102, so that the coating material on the surface of the fiber silk thread can be dried when the fiber silk thread moves through the drying chamber 102, improving the efficiency. The dried fiber silk thread will be wound around the winding column 503 to complete the collection of the fiber silk thread sprayed with the antibacterial layer. When the fiber silk thread is being sprayed with the coating material by the ultrasonic spray head 201, it is inevitable that the coating material will splash downwards. After the spraying assembly 200 in the spraying chamber 101 finishes spraying the fiber silk thread, start the motor to work to drive the threaded rod 401 to rotate, so that the threaded block 403 on the threaded rod 401 moves on the threaded rod 401, thereby driving the slider 404 to move on the slide rod 402, and further driving the wiper 405 between the threaded block 403 and the slider 404 to move at the bottom of the spraying chamber 101 to scrape the coating material splashed on the bottom of the spraying chamber 101. At the same time, open the sliding door 406 on the front of the spraying chamber 101 to make the coating material scraped and cleaned by the wiper 405 flow out of the spraying chamber 101 from the sliding door 406, preventing the coating material from not being cleaned in time from affecting the subsequent coating spraying of the fiber silk thread.

[0043] As described above, it is only the specific implementation manner of the present application. However, the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. An ultrasonic spraying device for an antibacterial layer, comprising a box body (100) and a base (103), the box body (100) is arranged on the base (103), and is characterized in that, Inside the box body (100), there is a spraying chamber (101) and a drying chamber (102). On both sides inside the drying chamber (102), there are drying components (300). Inside the spraying chamber (101), there is a spraying component (200). At the bottom end inside the spraying chamber (101), there is a cleaning component (400). On the bottom platforms (103) on both sides outside the box body (100), there is a winding component (500).

2. The spraying device for spraying an antibacterial layer by ultrasonic waves according to claim 1, wherein, The drying component (300) includes heating boxes (301). There are two heating boxes (301), and the two heating boxes (301) are arranged on the front and back sides of the drying chamber (102).

3. The spraying device for spraying an antibacterial layer by ultrasonic waves according to claim 1, characterized in that, The spraying component (200) includes an ultrasonic spray head (201), a connecting block (202), a telescopic rod (203), a movable plate (204), a groove (205), a paint box (206), and a feeding pipe (207). There are two paint boxes (206), and the two paint boxes (206) are symmetrically arranged at the top end inside the spraying chamber (101). The upper end of the movable plate (204) is fixedly connected to the bottom end of the paint box (206). In the middle of the opposite sides of the movable plate (204), there is a groove (205) opened. At the upper end inside the groove (205), a telescopic rod (203) is fixedly connected. At the bottom end of the telescopic rod (203), a connecting block (202) is fixedly connected. An ultrasonic spray head (201) is arranged on the connecting block (202). A feeding pipe (207) is connected between the ultrasonic spray head (201) and the paint box (206).

4. The spraying device for spraying an antibacterial layer by ultrasonic waves according to claim 1, characterized in that, The cleaning component (400) includes a threaded rod (401), a sliding rod (402), a threaded block (403), a slider (404), a water scraping plate (405), and a sliding door (406). The threaded rod (401) and the sliding rod (402) are respectively arranged at the bottom of both sides of the spraying chamber (101). A threaded block (403) is sleeved on the threaded rod (401). A slider (404) is sleeved on the sliding rod (402). A water scraping plate (405) is fixedly connected between the threaded block (403) and the slider (404). A sliding door (406) is arranged at the position corresponding to the water scraping plate (405) on the front side of the spraying chamber (101).

5. The spraying device for spraying an antibacterial layer by ultrasonic waves according to claim 1, wherein, There is a partition between the drying chamber (102) and the spraying chamber (101). There is a wire passing opening (104) on both sides of the box body (100) and on the partition.

6. The spraying device for spraying an antibacterial layer by ultrasonic waves according to claim 1, characterized in that, The winding component (500) includes a coil column (501), a positioning column (502), and a winding column (503). The positioning column (502), the coil column (501), and the winding column (503) are all arranged on the bottom platforms (103) on both sides of the box body (100). There are three positioning columns (502), and the three positioning columns (502) are divided into a left positioning column and two right positioning columns. The left positioning column and the winding column (503) are arranged on one side of the drying chamber (102). The right positioning column and the coil column (501) are arranged on one side of the spraying chamber (101).

7. The spraying device for spraying an antibacterial layer by ultrasonic waves according to claim 6, characterized in that, A plurality of wire winding grooves (504) are provided on the positioning post (502), a plurality of silk thread coils (505) are provided on the coil post (501), and a rotating shaft (506) is provided on the winding post (503).

8. The spraying device for spraying an antibacterial layer by ultrasonic waves according to claim 1, characterized in that, A pull plug is provided at the top of the box body (100).

Citation Information

Patent Citations

  • Knitted silk yarn antibacterial layer spraying device

    CN215800397U