Surface anti-corrosion treatment device for steel member machining
By designing the inner cylinder and opening and closing mechanism of the air jet gun device, using high-pressure gas to clean the surface impurities of the steel component and quickly switch the painting process, the problem of difficult removal of impurities on the surface of the steel component is solved, and efficient and uniform coating of anti-corrosion treatment is achieved.
Patent Information
- Application Number
- CN202422363394.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, it is difficult to effectively remove impurities on the surface of steel components, especially impurities in small gaps and corners, which leads to the inability to fully adhere to the anti-corrosion paint, affecting the anti-corrosion effect, and the impurities are easily adhered again after cleaning, and need to be cleaned several times.
An air jet gun device is designed, with an inner cylinder and an opening and closing mechanism inside. It cleans impurities through high-pressure gas, and the inner cylinder slides to switch the painting and cleaning process. The opening and closing mechanism is used to prevent the leakage of anticorrosion paint, and achieve rapid switching.
It realizes efficient removal of impurities on the surface of steel components, prevents impurities from being re-adhesive, ensures even coating of anti-corrosion paint, improves corrosion resistance and reduces the number of cleanings.
Smart Images

Figure CN223128419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-corrosion treatment of steel members, and specifically relates to a surface anti-corrosion treatment device for steel member processing. Background Technique
[0002] Steel members are widely used in many fields such as construction, bridges, mechanical manufacturing, petrochemical industry, etc. However, since steel members are often exposed to various environmental conditions during use, such as the atmosphere, water, soil, etc., they are easily affected by corrosion. In an industrial environment, they will also be corroded by chemical substances. Therefore, it is crucial to perform effective surface anti-corrosion treatment on steel members.
[0003] During the production, transportation and storage processes, steel members are exposed to the air, and dust and particulate matter in the air will adhere to the surface of the steel members. Moreover, rust, iron filings and other impurities will be generated during the processing of steel members. Therefore, when spraying anti-corrosion paint on steel members, impurity particles such as dust and rust will affect the contact between the anti-corrosion paint and the surface of the steel members. If there are impurities on the surface of the steel members, the anti-corrosion paint cannot adhere to the steel members fully and tightly, which will reduce the adhesion strength of the anti-corrosion paint. During subsequent use, the anti-corrosion paint is prone to phenomena such as peeling and flaking, thus unable to effectively protect the steel members.
[0004] In the prior art, workers usually directly wipe with a rag. First of all, it is difficult to remove impurities such as firmly adhered rust and iron filings on the surface of the steel members with a rag. Especially for impurities in some small gaps and corners, the rag cannot effectively reach and clean them, resulting in some impurities still remaining on the surface of the steel members. Moreover, after wiping, when the spraying device is started again, impurities will re-adhere during the intermediate interval time, and thus it is necessary to clean again. Content of the Utility Model
[0005] The purpose of the utility model is to provide a surface anti-corrosion treatment device for steel member processing to solve the problems raised in the above background technique.
[0006] To solve the above technical problems, a surface anti-corrosion treatment device for steel member processing provided by the utility model includes a main body of an air jet gun, on which a storage barrel for conveying anti-corrosion paint into the main body of the air jet gun is arranged, including a connector installed at the bottom of the storage barrel, the bottom end of which extends through and into the main body of the air jet gun, and a liquid outlet is formed at the bottom of the connector; an inner cylinder is slidably arranged in the main body of the air jet gun, a cavity is formed inside it, air vents for gas to pass through are formed at both ends of the inner cylinder, and the air vents are communicated with the cavity; a closing mechanism is arranged on the inner cylinder, through grooves communicated with the cavity inside the inner cylinder are formed on it and the inner cylinder, the two through grooves are vertically corresponding and communicated, the through grooves are adapted to the liquid outlet, and the closing mechanism abuts against the liquid outlet and is used to make the through grooves move away from or dock with the liquid outlet when sliding left and right along with the inner cylinder.
[0007] Further, the closing mechanism includes a baffle arranged on the inner cylinder, a slot is formed on the connector, the baffle is slidably connected with the slot, and the top of the baffle is located inside the slot. A spray head is installed at the liquid outlet of the connector, a strip-shaped opening for the spray head to slide through is formed on the baffle, and a blocking component for blocking the spray holes at the bottom of the spray head is arranged inside the strip-shaped opening.
[0008] Further, the blocking component includes a top plate, the outer wall of the top plate abuts against the inner wall of the strip-shaped opening, a plurality of springs are installed between the inner bottom wall of the strip-shaped opening and the bottom of the top plate, and the spray holes at the bottom of the spray head abut against the top of the top plate.
[0009] Further, a blocking plate is installed on the outer wall of the top plate, the blocking plate is located inside the through groove, and the blocking plate abuts against the inner wall of the strip-shaped opening.
[0010] Further, two sliding grooves are formed on the baffle, a plurality of balls are rotatably connected to the inner top wall of the slot, and the balls are located inside the sliding grooves and are slidably connected with the sliding grooves.
[0011] Further, a strip is installed on the outer wall of the inner cylinder, a square slideway is formed on the main body of the air jet gun, the strip extends to the outside of the main body of the air jet gun through the square slideway, and the strip is slidably connected with the square slideway.
[0012] Further, the outer wall of the inner cylinder abuts against the inner wall of the main body of the air jet gun, a strip-shaped groove is formed on the inner cylinder, and the bottom of the baffle is connected with the inner bottom wall of the strip-shaped groove.
[0013] Further, a slot is formed on the main body of the air jet gun, the outer wall of the connector is connected with the inner wall of the slot, and the bottom end of the connector extends into the strip-shaped groove.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the present utility model, moving the inner cylinder aligns the through groove with the liquid outlet, and the paint flows into the cavity of the inner cylinder. The gas blows the paint out and sprays it onto the steel member. Before painting, move the inner cylinder to the right to move the through groove away from the liquid outlet, start the air spray gun to eject high-pressure gas to impact the steel member to remove impurities, and then perform painting. The switching between the cleaning and air spraying processes only requires moving the inner cylinder, and the switching is fast. Therefore, the problem of re-adhesion of impurities during switching is also avoided.
[0016] 2. In the present utility model, when the inner cylinder is moved, the baffle will slide along the slotted opening, and the liquid flows out from the spray holes at the bottom of the nozzle. Before the through groove reaches the nozzle, the sealing component presses against the spray holes at the bottom of the nozzle to prevent the anti-corrosion paint from leaking to places outside the through groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the external structure of the present utility model;
[0018] Figure 2 is a schematic diagram of the connection structure between the inner cylinder and the ventilation port in the present utility model;
[0019] Figure 3 is a schematic diagram of the connection structure between the baffle and the through groove in the present utility model;
[0020] Figure 4 is a schematic diagram of the connection structure between the top plate and the spring in the present utility model;
[0021] Figure 5 is Figure 2 an enlarged view of the structure at A in;
[0022] Figure 6 is Figure 4 an enlarged view of the structure at B in.
[0023] In the figure: 1. Main body of the air spray gun;
[0024] 2. Storage barrel; 3. Connector; 4. Square slideway; 5. Slat; 6. Slot; 7. Inner cylinder; 8. Strip-shaped groove; 9. Baffle; 10. Ventilation port; 11. Top plate; 12. Through groove; 13. Slotted opening; 14. Nozzle; 15. Partition board; 16. Strip-shaped opening; 17. Spring; 18. Slide groove; 19. Ball. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] The utility model provides a technical solution:
[0027] Referring to Figures 1 - 6 As shown, a surface anti-corrosion treatment device for steel member processing includes a main body of a spray gun 1, on which a storage barrel 2 for conveying anti-corrosion paint into the main body of the spray gun 1 is provided, including a connector 3 fixedly installed at the bottom of the storage barrel 2, the bottom end of which extends through and into the main body of the spray gun 1, and a liquid outlet is opened at the bottom of the connector 3; an inner cylinder 7 slidably arranged in the main body of the spray gun 1, with a cavity opened inside it, air vents 10 for gas passage are opened at both ends of the inner cylinder 7, and the air vents 10 are communicated with the cavity; a switching mechanism is arranged on the inner cylinder 7, and through grooves 12 communicated with the cavity inside the inner cylinder 7 are opened on it and the inner cylinder 7, the two through grooves 12 are correspondingly arranged up and down and communicated, the through groove 12 is adapted to the liquid outlet, and the switching mechanism abuts against the liquid outlet, and is used to make the through groove 12 move away from or dock with the liquid outlet when sliding left and right along with the inner cylinder 7.
[0028] First, the steps of the main body of the spray gun 1 spraying gas are as follows: The main body of the spray gun 1 is connected to an air compressor through a pipeline, so after the main body of the spray gun 1 is started, gas will enter the main body of the spray gun 1, the gas in the main body of the spray gun 1 enters the cavity inside the inner cylinder 7 through the air vent 10, and then is sprayed from the air vent 10 at the other end of the inner cylinder 7 to the muzzle of the main body of the spray gun 1, and then is sprayed out from the main body of the spray gun 1;
[0029] Secondly, the anti-corrosion paint in the storage barrel 2 enters the main body of the spray gun 1 through the connector 3. First, the liquid outlet of the connector 3 is abutted by the switching mechanism, and the anti-corrosion paint cannot flow out of the connector 3 at this time. When the inner cylinder 7 is moved to the left, the switching mechanism moves together with the inner cylinder 7 until the through groove 12 on the right is moved to correspond to the liquid outlet at the bottom of the connector 3, and then the anti-corrosion paint will flow into the through groove 12 through the liquid outlet, and finally enter the cavity inside the inner cylinder 7 through the through groove 12, and then the gas will blow the anti-corrosion paint in the cavity out of the main body of the spray gun 1 and finally spray it on the steel member;
[0030] Before spraying the anti-corrosion paint, move the inner cylinder 7 to the right to make the through groove 12 move away from the liquid outlet. At this time, the liquid outlet is blocked by the switching mechanism, and the anti-corrosion paint cannot flow into the cavity of the main body of the spray gun 1. At this time, start the main body of the spray gun 1, and the main body of the spray gun 1 can only spray gas. Since the air compressor can compress air, the gas sprayed by the main body of the spray gun 1 has impact force. Then use the high-pressure gas to impact the steel member. The high-pressure gas can generate a strong impact force, which can effectively remove various impurities on the surface of the steel member, including rust, iron filings, dust, etc., and can even clean to small gaps and corners. After removing the impurity particles, move the inner cylinder 7 again to make the anti-corrosion paint flow into the cavity, and then spray paint;
[0031] The switching between the cleaning and spraying processes is very fast, and it also solves the problem of impurities re-adhering after cleaning.
[0032] Refer to Figures 2 - 5 , the opening and closing mechanism includes a baffle 9 provided on the inner cylinder 7. The connecting head 3 is provided with a slotted groove 13. The baffle 9 is slidably connected to the slotted groove 13, and the top of the baffle 9 is located inside the slotted groove 13. A nozzle 14 is fixedly installed at the liquid outlet of the connecting head 3. The baffle 9 is provided with a strip-shaped opening 16 for the nozzle 14 to slide. A blocking component is provided inside the strip-shaped opening 16 for blocking the spray holes at the bottom of the nozzle 14.
[0033] When the inner cylinder 7 is moved, the baffle 9 will slide along the slotted groove 13, and the strip-shaped opening 16 provides space for the nozzle 14, so that when the baffle 9 and the inner cylinder 7 are moved, the strip-shaped opening 16 will move along the nozzle 14. The liquid flows out through the spray holes at the bottom of the nozzle 14. Before reaching the nozzle 14 through the through groove 12, the blocking component presses against the spray holes at the bottom of the nozzle 14 to prevent the anti-corrosion paint from flowing to places other than the through groove 12 and avoid leakage of the anti-corrosion paint.
[0034] Refer to Figures 3 - 4 , the blocking component includes a top plate 11. The outer wall of the top plate 11 abuts against the inner wall of the strip-shaped opening 16. A plurality of springs 17 are fixedly installed between the inner bottom wall of the strip-shaped opening 16 and the bottom of the top plate 11. The spray holes at the bottom of the nozzle 14 abut against the top of the top plate 11.
[0035] The springs 17 always push the top plate 11 upward, so that the top plate 11 can tightly abut against the bottom end of the nozzle 14, blocking the spray holes with the top plate 11 and reducing the risk of leakage of the anti-corrosion paint
[0036] Refer to Figures 3 - 5 , a blocking plate 15 is fixedly installed on the outer wall of the top plate 11. The blocking plate 15 is located inside the through groove 12 and abuts against the inner wall of the strip-shaped opening 16.
[0037] The blocking plate 15 blocks the area between the top plate 11 and the strip-shaped opening 16, that is Figure 4 the area where the springs 17 are located, which can prevent the anti-corrosion paint from splashing into the area where the springs 17 are located when flowing towards the through groove 12.
[0038] Refer to Figures 4 - 6 , the baffle 9 is provided with two sliding grooves 18. A plurality of balls 19 are rotatably connected to the inner top wall of the slotted groove 13. The balls 19 are located inside the sliding grooves 18 and are slidably connected to the sliding grooves 18.
[0039] When the baffle 9 moves inside the slotted groove 13, in order to reduce the friction between the baffle 9 and the connecting head 3, the inner top wall of the slotted groove 13 does not directly contact the baffle 9 through the balls 19. Then, when the baffle 9 moves, the sliding grooves 18 will slide along the balls 19, and at the same time, it also makes the movement of the inner cylinder 7 and the baffle 9 smoother.
[0040] Refer toFigures 1 - 2 On the outer wall of the inner cylinder 7, a slat 5 is fixedly installed. The main body 1 of the air gun is provided with a square slideway 4. The slat 5 extends to the outside of the main body 1 of the air gun through the square slideway 4, and the slat 5 is slidably connected to the square slideway 4.
[0041] Moving the slat 5 along the square slideway 4 by finger can drive the inner cylinder 7 inside the main body 1 of the air gun to move, which is convenient for operation.
[0042] Refer to Figure 2 The outer wall of the inner cylinder 7 abuts against the inner wall of the main body 1 of the air gun. The inner cylinder 7 is provided with a strip-shaped groove 8. The bottom of the baffle 9 is fixedly connected to the inner bottom wall of the strip-shaped groove 8.
[0043] The strip-shaped groove 8 leaves space for the connecting head 3, so that when the inner cylinder 7 moves, the strip-shaped groove 8 will slide along the connecting head 3, preventing the inner cylinder 7 from touching the connecting head 3 and thus being unable to move.
[0044] Refer to Figures 1 - 2 The main body 1 of the air gun is provided with a slot 6. The outer wall of the connecting head 3 is fixedly connected to the inner wall of the slot 6, and the bottom end of the connecting head 3 extends into the strip-shaped groove 8.
[0045] The slot 6 provides space for the connecting head 3 to be inserted into the main body 1 of the air gun. At the same time, the connecting head 3 is fixed in the slot 6, and it does not affect the transmission of the anticorrosive paint by the connecting head 3.
[0046] Working principle:
[0047] First, the steps for the main body 1 of the air gun to eject gas are as follows: The main body 1 of the air gun is connected to an air compressor through a pipeline. Therefore, after the main body 1 of the air gun is started, gas will enter the main body 1 of the air gun. The gas in the main body 1 of the air gun enters the cavity inside the inner cylinder 7 through the air vent 10, and then is sprayed from the air vent 10 at the other end of the inner cylinder 7 to the muzzle of the main body 1 of the air gun, and then is sprayed out from the main body 1 of the air gun.
[0048] Secondly, the anticorrosive paint in the storage barrel 2 enters the main body 1 of the air gun through the connecting head 3. The liquid flows out through the spray holes at the bottom of the spray head 14. The spray holes at the bottom of the spray head 14 abut against the top of the top plate 11. At this time, the anticorrosive paint cannot flow out from the spray holes at the bottom of the spray head 14. When the inner cylinder 7 is moved to the left, the baffle 9 moves together with the inner cylinder 7 until the through groove 12 on the right is moved to correspond to the spray head 14. Then the anticorrosive paint will flow into the through groove 12 through the spray head 14, and finally enter the cavity inside the inner cylinder 7 through the through groove 12. Then the gas will blow the anticorrosive paint in the cavity out of the main body 1 of the air gun and finally spray it on the steel member.
[0049] Before spraying the anti-corrosion paint, move the inner cylinder 7 to the right. At this time, the nozzle 14 is blocked by the top plate 11, and the anti-corrosion paint cannot flow into the cavity of the air gun body 1. Then start the air gun body 1. The air gun body 1 can only eject gas. Since the air compressor can compress air, the gas ejected by the air gun body 1 has an impact force. Then use the high-pressure gas to impact the steel member, thereby achieving the effect of removing the impurity particles on the steel member. After removing the impurity particles, move the inner cylinder 7 again to make the anti-corrosion paint flow into the cavity, and then carry out painting.
Claims
1. A surface anti-corrosion treatment device for steel component processing, including a jet gun main body (1) provided with a storage barrel (2) for conveying anti-corrosion paint into the jet gun main body (1), characterized in that, Including, A connector (3) is installed at the bottom of the storage barrel (2), and its bottom end extends through and into the air gun main body (1). A liquid outlet is formed at the bottom of the connector (3). An inner cylinder (7) is slidably arranged in the air gun main body (1), and a cavity is formed inside it. Ventilation openings (10) for gas to pass through are formed at both ends of the inner cylinder (7), and the ventilation openings (10) are communicated with the cavity. A switching mechanism is arranged on the inner cylinder (7). Through grooves (12) communicating with the cavity inside the inner cylinder (7) are formed on both of them. The two through grooves (12) are vertically corresponding and communicated. The through groove (12) is adapted to the liquid outlet, and the switching mechanism abuts against the liquid outlet and is used to make the through groove (12) move away from or dock with the liquid outlet when the inner cylinder (7) slides left and right.
2. The surface anti-corrosion treatment device for steel member processing according to claim 1, wherein: The switching mechanism includes a baffle (9) arranged on the inner cylinder (7). A slot (13) is formed in the connector (3). The baffle (9) is slidably connected with the slot (13), and the top of the baffle (9) is located inside the slot (13). A nozzle (14) is installed at the liquid outlet of the connector (3). A strip-shaped opening (16) for the nozzle (14) to slide through is formed in the baffle (9), and a plugging component for plugging the spray holes at the bottom of the nozzle (14) is arranged inside the strip-shaped opening (16).
3. The surface anti-corrosion treatment device for steel member processing according to claim 2, wherein: The plugging component includes a top plate (11). The outer wall of the top plate (11) abuts against the inner wall of the strip-shaped opening (16). A plurality of springs (17) are installed between the inner bottom wall of the strip-shaped opening (16) and the bottom of the top plate (11). The spray holes at the bottom of the nozzle (14) abut against the top of the top plate (11).
4. The surface anti-corrosion treatment device for steel member processing according to claim 3, wherein: A blocking plate (15) is installed on the outer wall of the top plate (11). The blocking plate (15) is located inside the through groove (12), and the blocking plate (15) abuts against the inner wall of the strip-shaped opening (16).
5. The surface anti-corrosion treatment device for steel member processing according to claim 4, characterized in that: Two sliding grooves (18) are formed in the baffle (9). A plurality of balls (19) are rotatably connected to the inner top wall of the slot (13). The balls (19) are located inside the sliding grooves (18) and are slidably connected with the sliding grooves (18).
6. The surface anti-corrosion treatment device for steel member processing according to claim 5, characterized in that: A strip (5) is installed on the outer wall of the inner cylinder (7). A square slideway (4) is formed in the air gun main body (1). The strip (5) extends to the outside of the air gun main body (1) through the square slideway (4), and the strip (5) is slidably connected with the square slideway (4).
7. The surface anti-corrosion treatment device for steel member processing according to claim 6, characterized in that: The outer wall of the inner cylinder (7) abuts against the inner wall of the air gun main body (1). A strip-shaped groove (8) is formed in the inner cylinder (7). The bottom of the baffle (9) is connected to the inner bottom wall of the strip-shaped groove (8).
8. The surface anti-corrosion treatment device for steel member processing according to claim 7, characterized in that: A slot (6) is formed in the air gun main body (1). The outer wall of the connector (3) is connected to the inner wall of the slot (6). The bottom end of the connector (3) extends into the strip-shaped groove (8).