Material belt cleaning reel

By designing the material belt cleaning reel, the material belt and reel can be cleaned in the cleaning liquid at the same time, solving the problems of incomplete cleaning and high labor costs in traditional methods, and achieving efficient and comprehensive cleaning results.

CN223128768UActive Publication Date: 2025-07-22HI P SHANGHAI HOUSING APPLIANCE
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Patent Information

Application Number
CN202422211191.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-22
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The traditional material belt cleaning method requires disassembly and winding, resulting in product damage and incomplete cleaning, and high labor costs, making it impossible to effectively clean the contact part of the material belt and the reel.

Method used

A material belt cleaning reel is designed, including a frame, a winding mechanism and a baffle. The baffle is equipped with a flow hole. The entire material belt and reel can be placed in the cleaning liquid at the same time to clean. The inner and outer rings are equipped with cleaning holes. The limiting component is fixed with a baffle. The frame is a hollow structure so that the cleaning liquid can contact.

Benefits of technology

The comprehensive cleaning of the material belt and reel is achieved, the cleaning efficiency is improved, labor costs are reduced, product yield is protected, and damage and incomplete cleaning problems in traditional methods are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

A material belt cleaning reel is used for winding a material belt to be cleaned and comprises a frame, a winding mechanism arranged in the frame and used for winding the material belt and a baffle arranged on the outer side of the frame and used for positioning the material belt wound on the winding mechanism, and the baffle is provided with a circulation hole allowing cleaning liquid to flow in. According to the material belt cleaning device, the material belt does not need to be detached, the material belt and the reel can be put into cleaning liquid to be cleaned together, the whole material belt and the reel can be comprehensively cleaned in the cleaning liquid at the same time, the integrity and thoroughness of cleaning are ensured, the cleaning efficiency is improved, the labor cost is reduced, and the product yield is protected.
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Description

Technical Field

[0001] The utility model relates to the field of metal coil processing, in particular to a strip cleaning reel. Background Art

[0002] In modern industrial production, strips are widely used in many fields such as electronics, semiconductors, and precision machinery. During the use of the strip, it is often contaminated with various impurities such as dirt, dust, and oil stains. If these impurities are not cleaned in time, it will seriously affect product quality and production efficiency. The traditional strip cleaning method usually installs the entire coil of the strip on the rack machine, unfolds the product and passes it through the cleaning machine for cleaning, and then winds up the reel for collection. This process requires a large amount of manpower for feeding / receiving operations, etc., and will produce a certain proportion of defective products and industrial wastewater. Moreover, this method is cumbersome to operate. During the frequent disassembly and winding process, the products on the strip are easily damaged by stretching, scratching, etc., reducing the yield of the products. In addition, the traditional cleaning method may not be able to thoroughly clean the part where the strip contacts the reel, resulting in residual impurities and affecting subsequent use. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a strip cleaning reel, which can be put into the cleaning liquid together with the reel without disassembling the strip. The entire strip and the reel can be comprehensively cleaned in the cleaning liquid at the same time, ensuring the integrity and thoroughness of the cleaning, improving the cleaning efficiency, reducing the labor cost, and protecting the product yield.

[0004] To achieve the above object, the technical solution of the utility model is realized as follows:

[0005] The utility model provides a strip cleaning reel for winding a strip to be cleaned. The strip cleaning reel includes a frame, a winding mechanism installed in the frame for winding the strip, and a baffle installed outside the frame for positioning the strip wound on the winding mechanism. The baffle is provided with a flow hole for the cleaning liquid to flow in.

[0006] Specifically, in this embodiment, the winding mechanism includes an inner ring installed inside the frame, an outer ring installed inside the frame and sleeved outside the inner ring, and a limiting component fixed between the inner ring and the outer ring and passing through the baffle.

[0007] Specifically, in this embodiment, the number of the limiting components is multiple, and they are clamped between the outer side surface of the inner ring and the inner side surface of the outer ring.

[0008] Specifically, in this embodiment, both the inner ring and the outer ring are provided with cleaning holes for the cleaning liquid to flow through.

[0009] Specifically, in this embodiment, the frame includes two frame bodies and a connecting shaft connected between the two frame bodies, and the two frame bodies are respectively arranged in two parallel planes.

[0010] Specifically, in this embodiment, each frame body includes a plurality of spokes radially distributed and a frame ring fixed at the ends of the plurality of spokes. The spokes of the two frame bodies are respectively connected to opposite ends of the connecting shaft, and the axial direction of the connecting shaft is perpendicular to the planes where the two frame bodies are located.

[0011] Specifically, in this embodiment, both the inner ring and the outer ring are fixedly connected to the spokes.

[0012] Specifically, in this embodiment, a rotating shaft hole is axially opened in the center of the connecting shaft, and the tape cleaning reel further includes a rotating shaft, and the rotating shaft is sleeved in the rotating shaft hole.

[0013] Specifically, in this embodiment, the number of the baffles is two, which are respectively installed outside the two frames. The baffles are circular sheet structures and are arranged parallel to the planes where the two frame bodies are located.

[0014] Specifically, in this embodiment, the limiting component further includes a limiting block clamped between the outer side surface of the inner ring and the inner side surface of the outer ring, and a pin shaft passing through the two baffles and the limiting block for fixing the baffles on the frame.

[0015] The tape cleaning reel provided by the present utility model is used for winding a tape to be cleaned. The tape cleaning reel includes a frame, a winding mechanism installed in the frame for winding the tape, and a baffle installed outside the frame for positioning the tape wound on the winding mechanism. A circulation hole for allowing a cleaning liquid to flow in is opened on the baffle. Without disassembling the tape, it can be put into the cleaning liquid together with the reel, and the entire tape and the reel can be comprehensively cleaned in the cleaning liquid at the same time, ensuring the integrity and thoroughness of the cleaning, improving the cleaning efficiency, reducing the labor cost, and protecting the product yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 FIG. is a schematic diagram of the overall structure of a tape cleaning reel provided by an embodiment of the present utility model.

[0018] Figure 2 For Figure 1 The schematic diagram of the frame structure in the strip cleaning reel shown in the figure.

[0019] Figure 3 For Figure 1 The schematic diagram of the baffle structure in the strip cleaning reel shown in the figure.

[0020] In the figure: 1. Frame; 11. Connecting shaft; 111. Rotating shaft hole; 12. Spoke; 13. Frame ring; 2. Winding mechanism; 21. Inner ring; 22. Outer ring; 23. Limiting component; 24. Cleaning hole; 231. Limiting block; 232. Pin shaft; 3. Baffle; 31. Flow hole. Specific embodiments

[0021] Next, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the description of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present invention.

[0022] In the description of the present invention, unless otherwise clearly defined and limited, terms such as "set", "installed", "connected", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.

[0023] Terms such as "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", etc. refer to

[0024] The orientation or positional relationship shown is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model is usually placed during use. It is only for the convenience of description and simplification of the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0025] Terms such as "first", "second", "third", etc. are only used to distinguish elements with similar attributes, rather than indicating or implying relative importance or a specific order.

[0026] The term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion. In addition to the listed elements, it may also include other elements not specifically listed.

[0027] As Figures 1 to 3 shown, a preferred embodiment of the present utility model provides a tape cleaning reel for winding a tape to be cleaned. The tape cleaning reel includes a frame 1, a winding mechanism 2 installed in the frame 1 for winding the tape, and a baffle 3 installed outside the frame 1 for positioning the tape wound on the winding mechanism 2. A flow hole 31 for the inflow of cleaning liquid is provided on the baffle 3. Without disassembling the tape, it can be put into the cleaning liquid together with the reel, and the entire tape and reel can be comprehensively cleaned in the cleaning liquid at the same time, ensuring the integrity and thoroughness of the cleaning, improving the cleaning efficiency, reducing the labor cost, and protecting the quality of the tape.

[0028] Specifically, in this embodiment, a whole-disk hydrocarbon washing process scheme is adopted, that is, the product is washed through a hydrocarbon washing device in a whole disk. In this application, the frame 1, the winding mechanism 2 and the baffle 3 are all made of anti-static stainless steel material, which not only solves the explosion risk during the hydrocarbon washing process, but also successfully realizes the whole-disk cleaning.

[0029] Specifically, the outer shape of the frame 1 is circular. The size of the circle is determined by the total thickness after winding, and the thickness of the circle is determined by the width of the wound material. A hollow structure is adopted, which reduces the weight on the one hand and is conducive to the full contact between the cleaning agent and the product on the other hand.

[0030] In this embodiment, the winding mechanism 2 includes an inner ring 21 installed inside the frame 1, an outer ring 22 installed inside the frame 1 and sleeved outside the inner ring 21, and a limiting component 23 fixed between the inner ring 21 and the outer ring 22 and passing through the baffle 3. The inner ring 21 and the outer ring 22 are fixedly connected to the inside of the frame 1, and an annular gap is formed between the inner ring 21 and the outer ring 22. The limiting component 23 passes through and is fixed in the gap.

[0031] Specifically, the number of the limiting components 23 is multiple, and they are clamped between the outer side surface of the inner ring 21 and the inner side surface of the outer ring 22. The limiting components 23 are used to fix the installation of the baffle 3. Installing multiple ones facilitates the fixing of the position of the baffle 3 and has higher stability.

[0032] In this embodiment, both the inner ring 21 and the outer ring 22 are provided with cleaning holes 24 for the flow of cleaning liquid. The setting of the cleaning holes 24 enables the cleaning liquid to fully contact the part where the tape contacts the winding mechanism 2, realizes the all-round cleaning of the tape, and promotes the rapid penetration of the cleaning liquid between different layers of the tape, reducing the cleaning time and improving the cleaning efficiency.

[0033] In this embodiment, the frame 1 includes two frame 1 bodies and a connecting shaft 11 connected between the two frame 1 bodies. The two frame 1 bodies are respectively arranged in two mutually parallel planes. The connecting shaft 11 is a cylindrical hollow structure, and the center of the connecting shaft 11 is the same as the centers of the two frame 1 bodies. One of the frame 1 bodies is fixed to one end of the connecting shaft 11, and the other frame 1 body is fixed to the other end of the connecting shaft 11, making them parallel to each other. The distance between the two frame 1 bodies is the height of the connecting shaft 11, which is the same as the height of the inner ring 21 and the outer ring 22.

[0034] In this embodiment, the frame 1 body includes a plurality of spokes 12 radially distributed and a frame ring 13 fixed to the ends of the plurality of spokes 12. The spokes 12 of the two frame 1 bodies are respectively connected to the opposite ends of the connecting shaft 11, and the axial direction of the connecting shaft 11 is perpendicular to the planes where the two frame 1 bodies are located.

[0035] In this embodiment, both the inner ring 21 and the outer ring 22 are fixedly connected to the spokes 12. The material tape is wound around the outer ring 22, and the outer ring 22 cannot rotate freely. Therefore, it needs to be fixed to the spokes 12. A limiting component 23 is fixed between the inner ring 21 and the outer ring 22. When the inner ring 21 rotates, it will cause the limiting component 23 to shift. Therefore, the inner ring 21 is fixedly connected to the spokes 12.

[0036] In this embodiment, a rotating shaft hole 111 is axially opened in the center of the connecting shaft 11. The material tape cleaning reel further includes a rotating shaft (not shown in the figure), and the rotating shaft is sleeved in the rotating shaft hole 111. Before the cleaning structure starts, the rotating shaft is sleeved in the rotating shaft hole 111. After being sleeved, the rotating shaft is relatively fixed to the connecting shaft 11. The rotating shaft drives the material tape cleaning reel to rotate so that the material tape is wound around the reel, and then the material tape cleaning reel with the wound material tape is put into the cleaning liquid for cleaning.

[0037] In this embodiment, the number of baffles 3 is two, which are respectively installed on the outer sides of the two frames 1. The baffle 3 is a circular sheet structure and is arranged parallel to the planes where the two frame 1 bodies are located. The baffle 3 is used to block the wound material tape to prevent the material tape from spreading. A limiting hole for the limiting component 23 to pass through is opened on the baffle 3, and the limiting component 23 is used to fix the baffle 3 on the outer side of the frame 1 body.

[0038] In this embodiment, the limiting component 23 includes a limiting block 231 clamped between the outer side surface of the inner ring 21 and the inner side surface of the outer ring 22, and a pin shaft 232 passing through the two baffles 3 and the limiting block 231 for fixing the baffle 3 on the frame 1. The inside of the limiting block 231 is hollowed out. The pin shaft 232 passes through the limiting block 231, and the baffle 3 is fixed to the side part of the frame 1 body by bolts and nuts on the outside of the pin shaft 232.

[0039] The tape cleaning reel provided by the present utility model is used for winding the tape to be cleaned. Without disassembling the tape, it can be put into the cleaning liquid together with the reel. The entire tape and the reel can be comprehensively cleaned in the cleaning liquid at the same time, ensuring the integrity and thoroughness of the cleaning, improving the cleaning efficiency, reducing the labor cost and protecting the product yield.

[0040] The tape cleaning reel provided by this application mainly includes the following operations:

[0041] Step 1: Manually sleeved the shaft hole 111 on the reel onto the shaft. Through the rotation of the shaft, the tape is wound starting from the surface of the outer ring 22 of the winding mechanism. The thickness of the wound tape shall not exceed the distance between the frame ring 13 and the outer ring 22.

[0042] Step 2: Put the reel with the wound tape into the cleaning liquid together. The baffle 3 on the reel is provided with a circulation hole 31, and the inner ring 21 and the outer ring 22 are provided with cleaning holes 24 to facilitate the circulation of the cleaning liquid.

[0043] Step 3: After the tape cleaning is completed, sleeve the shaft hole 111 on the reel onto the shaft again, and the shaft rotates in the reverse direction to separate the tape from the reel.

[0044] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claimed rights.

Claims

1. A tape cleaning reel for winding a tape to be cleaned, characterized in that, The tape cleaning reel includes a frame, a winding mechanism installed in the frame for winding the tape, and a baffle installed outside the frame for positioning the tape wound on the winding mechanism. A circulation hole for the cleaning liquid to flow in is formed in the baffle.

2. The strip cleaning reel according to claim 1, wherein The winding mechanism includes an inner ring installed inside the frame, an outer ring installed inside the frame and sleeved outside the inner ring, and a limiting component fixed between the inner ring and the outer ring and passing through the baffle.

3. The tape cleaning reel according to claim 2, wherein The number of the limiting components is multiple, and they are clamped between the outer side surface of the inner ring and the inner side surface of the outer ring.

4. The strip cleaning reel according to claim 2, wherein, Both the inner ring and the outer ring are provided with cleaning holes for the cleaning liquid to flow through.

5. The tape cleaning reel according to claim 2, wherein, The frame includes two frame bodies and a connecting shaft connected between the two frame bodies. The two frame bodies are respectively arranged in two parallel planes.

6. The strip cleaning reel according to claim 5, wherein, Each frame body includes a plurality of radially distributed spokes and a frame ring fixed at the ends of the plurality of spokes. The spokes of the two frame bodies are respectively connected to opposite ends of the connecting shaft, and the axial direction of the connecting shaft is perpendicular to the planes where the two frame bodies are located.

7. The tape cleaning reel according to claim 6, wherein, Both the inner ring and the outer ring are fixedly connected to the spokes.

8. The strip cleaning reel according to claim 6, wherein, A rotating shaft hole is axially formed in the center of the connecting shaft. The tape cleaning reel further includes a rotating shaft, and the rotating shaft is sleeved in the rotating shaft hole.

9. The tape cleaning reel according to claim 5, wherein, The number of the baffles is two, and they are respectively installed outside the two frames. The baffle is a circular sheet structure and is arranged parallel to the planes where the two frame bodies are located.

10. The strip cleaning reel according to claim 9, characterized in that, The limiting component further includes a limiting block clamped between the outer side surface of the inner ring and the inner side surface of the outer ring, and a pin shaft passing through the two baffles and the limiting block for fixing the baffle on the frame.