Kettle wiping and cleaning mechanism

By designing the cleaning mechanism of the kettle, and using motor-driven rotary scrubbing and spray cleaning technology, the problem of low degree of dirt cleaning after polishing of the kettle is solved, achieving efficient and low-cost cleaning effect.

CN223128846UActive Publication Date: 2025-07-22FOSHAN GREALT APPLIANCE CO LTD
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Patent Information

Application Number
CN202422162628.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-22
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the manufacturing of existing kettles, the cleaning of residual dirt after polishing mainly relies on manual methods, resulting in problems such as low degree of automation, high labor intensity for workers and high production costs.

Method used

A cleaning mechanism for scrubbing is designed, using a motor to drive the rotating shaft, and the inner and outer walls of the kettle are rotated and scrubbed through the cloth strips, combining high-temperature solution spraying and rinsing of pure water to achieve automatic cleaning.

Benefits of technology

It improves the automation of kettle cleaning, reduces labor intensity and production costs, and achieves efficient dirt removal effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of kettle manufacturing, and discloses a kettle wiping and cleaning mechanism. The kettle wiping and cleaning mechanism comprises a waterproof frame, belt tensioning wheels, a connecting plate, mounting plates, a motor, a rotating shaft, a bearing ring and a fixed bearing seat, the connecting plate is fixedly connected to the waterproof frame, the connecting plate is jointly arranged on the two belt tensioning wheels in a sliding mode, and the mounting plates are mounted on the left side and the right side in the waterproof frame. A motor is mounted on the side, close to the belt tensioning wheel, of the mounting plate, a plurality of fixed bearing seats are fixedly connected to the connecting plate, two bearing rings are arranged in each fixed bearing seat, and the rotating shaft penetrates through the two bearing rings. The output shaft of the motor rotates to drive the flat belt to rotate, then the flat belt drives the rotating shaft to rotate, the cloth strips generate centrifugal force to act on the product wall, dirt inside and outside the kettle is removed in a rotating scrubbing mode, and the efficient cleaning effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of kettle manufacturing, and discloses a kettle cleaning mechanism. Background Art

[0002] At present, in the field of kettle manufacturing, kettle products need to continuously adapt to the needs of market development, and product updates are very fast. The design and production of kettle products should be standardized and the price should be controllable in order to better adapt to the market demand.

[0003] During the manufacturing process of kettles, the kettles need to be polished. After polishing, dirt usually remains on the outer side and inner wall of the kettles. To solve the problem of cleaning the dirt remaining after polishing the kettles, currently, manual cleaning is still mostly used in most cases. However, this method has a low degree of automation, which not only increases the labor intensity of workers, but also makes the process flow cumbersome, ultimately leading to an increase in the production cost of kettles.

[0004] Therefore, a kettle cleaning mechanism with high automation and low cost is needed. Content of the Utility Model

[0005] In order to overcome the disadvantages that the existing technical method has a low degree of automation, which not only increases the labor intensity of workers, but also makes the process flow cumbersome, ultimately leading to an increase in the production cost of kettles, the utility model provides a kettle cleaning mechanism with high automation and low cost.

[0006] The utility model provides the following technical solution: A kettle cleaning mechanism, including a waterproof frame, a belt tensioning pulley, a connecting plate, a mounting plate, a motor, a rotating shaft, a cloth fixing shaft, a bearing ring, a fixed bearing seat, a driving belt pulley, a flat belt and a locking nut. Two belt tensioning pulleys are fixedly connected inside the waterproof frame. A connecting plate is fixedly connected to the waterproof frame. Mounting plates are installed on both the left and right sides inside the waterproof frame. A motor is installed on the side of the mounting plate close to the belt tensioning pulley. A plurality of fixed bearing seats are fixedly connected to the connecting plate. Two bearing rings are arranged inside the fixed bearing seat. The rotating shaft passes through the two bearing rings. A cloth fixing shaft is installed on the rotating shaft. Two driving belt pulleys are fixedly connected to the lower part of the rotating shaft. The output shaft of the motor and the rotating shaft close to the mounting plate are jointly sleeved with a flat belt. One flat belt is jointly sleeved on the two rotating shafts on the left side. Another flat belt is jointly sleeved on the two cloth rotating shafts on the right side. A locking nut is arranged on the rotating shaft in a threaded manner.

[0007] Further explanation, it further includes a water receiving tray, a product placing tray and a limiting rod. A water receiving tray is fixedly connected to the connecting plate. A product placing tray is fixedly connected to the water receiving tray. A plurality of limiting rods are fixedly connected to the product placing tray.

[0008] Further explanation, it further includes a limiting nail. Two limiting nails are arranged on the cloth fixing shaft in a threaded manner.

[0009] Further description: It also includes a cap. The top of the cloth strip fixing shaft is covered with a cap, and the upper limit pin penetrates through the cap.

[0010] Further description: The rotating shaft and the cloth strip fixing shaft are connected by a quick-release structure.

[0011] Further description: The surface of the flat belt is relatively rough.

[0012] Compared with the prior art, the present utility model provides a cleaning mechanism for a wiping pot, which has the following beneficial effects: 1. The rotation of the output shaft of the motor drives the flat belt to rotate, and then the flat belt drives the rotating shaft to rotate, so that the cloth strip generates a centrifugal force acting on the product wall. The dirt inside and outside the kettle is removed by this rotating scrubbing method, achieving an efficient cleaning effect, thereby improving the degree of automation and having a low cost.

[0013] 2. By rotating the upper and lower limit pins, the two limit pins no longer limit the cloth strip, and the old cloth strip is removed from the cloth strip fixing structure, and a new cloth strip is replaced, so as to facilitate the replacement of different types of cloth strips. Description of the Drawings

[0014] Figure 1 It is a three-dimensional structure diagram of the present model.

[0015] Figure 2 It is a three-dimensional structure diagram of the waterproof frame, connecting plate and product placement tray of the present model.

[0016] Figure 3 It is a three-dimensional cross-sectional view of the motor, limit rod and fixed bearing seat of the present model.

[0017] Figure 4 It is a three-dimensional cross-sectional view of the bearing ring, driving pulley and locking nut of the present model.

[0018] Figure 5 It is a three-dimensional cross-sectional view of the cloth strip fixing shaft, limit pin, cap and other components of the present model.

[0019] Markings in the drawings: 1: Waterproof frame, 101: Belt tension pulley, 2: Connecting plate, 3: Mounting plate, 4: Motor, 5: Rotating shaft, 501: Cloth strip fixing shaft, 6: Bearing ring, 7: Fixed bearing seat, 8: Driving pulley, 801: Flat belt, 9: Locking nut, 10: Water receiving tray, 11: Product placement tray, 1101: Limit rod, 12: Limit pin, 13: Cap. Detailed Implementation Modes

[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] Embodiment 1: A cleaning mechanism for a wiping pot. Please refer to Figures 1 - 5 , which includes a waterproof frame 1, a belt tension pulley 101, a connecting plate 2, a mounting plate 3, a motor 4, a rotating shaft 5, a cloth strip fixing shaft 501, a bearing ring 6, a fixed bearing seat 7, a driving pulley 8, a flat belt 801 and a locking nut 9. Two belt tension pulleys 101 are fixedly connected inside the waterproof frame 1. A connecting plate 2 is fixedly connected to the waterproof frame 1. Mounting plates 3 are installed on both the left and right sides inside the waterproof frame 1. A motor 4 is installed on one side of the mounting plate 3 close to the belt tension pulley 101. Four fixed bearing seats 7 are fixedly connected to the connecting plate 2. Two bearing rings 6 are arranged inside the fixed bearing seat 7. The rotating shaft 5 passes through the two bearing rings 6. The rotating shaft 5 and the cloth strip fixing shaft 501 adopt a quick-release structure, enabling the rotating shaft 5 and the cloth strip fixing shaft 501 to be quickly inserted and removed, facilitating replacement and maintenance. Two driving pulleys 8 are fixedly connected to the lower part of the rotating shaft 5. The output shaft of the motor 4 and the rotating shaft 5 close to the mounting plate 3 are jointly sleeved with a flat belt 801. The surface of the flat belt 801 is relatively rough, thereby increasing the friction force to prevent the flat belt 801 from being unable to drive the rotating shaft 5 to rotate. The belt tension pulley 101 is located inside the flat belt 801 and is used to adjust the tension of the flat belt 801. One flat belt 801 is jointly sleeved on the two rotating shafts 5 on the left, and another flat belt 801 is jointly sleeved on the two rotating shafts 5 on the right. A locking nut 9 is arranged on the rotating shaft 5 in a threaded manner. A water receiving tray 10 is fixedly connected to the connecting plate 2. A product placement tray 11 is fixedly connected to the water receiving tray 10. Sixteen limiting rods 1101 are fixedly connected to the product placement tray 11, with four limiting rods 1101 as a group.

[0022] When the kettle needs to be cleaned, first use a pneumatic fixture to clamp multiple kettles. Then, place the multiple kettles upside down on the product placement tray 11. After that, the limit rod 1101 limits the kettles to prevent the position of the kettles from shifting during the cleaning process, ensuring that every part can be thoroughly cleaned. Subsequently, adopt the method of spraying with a high-temperature solution to initially dissolve the stubborn stains inside and outside the kettle. Then, turn on the motor 4. The output shaft of the motor 4 rotates to drive the flat belt 801 to rotate. Further, the flat belt 801 drives the rotating shaft 5, and the rotating shaft 5 drives the cloth strip fixing shaft 501 to rotate, causing the cloth strip to generate a centrifugal force acting on the product wall. Through this rotating scrubbing method, the dirt inside and outside the kettle is removed, achieving an efficient cleaning effect. After the cleaning is completed, use pure water for spraying and rinsing to remove the residual stains and cleaning agents. Finally, dry the kettle through a new drying mechanism to complete the entire cleaning process.

[0023] Embodiment 2: On the basis of Embodiment 1, please refer to Figure 5 , two limit nails 12 are arranged on the cloth strip fixing shaft 501 in a threaded manner, and a cap 13 covers the top of the cloth strip fixing shaft 501. The upper limit nail 12 penetrates through the cap 13, and the cap 13 limits the cloth strip in the vertical direction, thus preventing the cloth strip from falling off.

[0024] When the cloth strip needs to be replaced, first rotate the upper limit nail 12, then rotate the lower limit nail 12 so that the two limit nails 12 no longer limit the cloth strip. Then, remove the old cloth strip from the cloth strip fixing shaft 501 and replace it with a new cloth strip, thus facilitating the replacement of different types of cloth strips. Finally, insert the limit nail 12 back into the cloth strip fixing shaft 501 and rotate the limit nail 12 to fix the new cloth strip.

[0025] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Pot cleaning mechanism, characterized in that: It includes a waterproof frame (1), a belt tension pulley (101), a connecting plate (2), a mounting plate (3), a motor (4), a rotating shaft (5), a cloth fixing shaft (501), a bearing ring (6), a fixed bearing seat (7), a driving pulley (8), a flat belt (801) and a locking nut (9). Inside the waterproof frame (1), two belt tension pulleys (101) are fixedly connected. A connecting plate (2) is fixedly connected to the waterproof frame (1). Mounting plates (3) are installed on both the left and right sides inside the waterproof frame (1). A motor (4) is installed on one side of the mounting plate (3) close to the belt tension pulley (101). Multiple fixed bearing seats (7) are fixedly connected to the connecting plate (2). Two bearing rings (6) are arranged inside the fixed bearing seat (7). The rotating shaft (5) passes through the two bearing rings (6). A cloth fixing shaft (501) is installed on the rotating shaft (5). Two driving pulleys (8) are fixedly connected to the lower part of the rotating shaft (5). The output shaft of the motor (4) and the rotating shaft (5) close to the mounting plate (3) are jointly sleeved with a flat belt (801). One flat belt (801) is jointly sleeved on the two rotating shafts (5) on the left side, and another flat belt (801) is jointly sleeved on the two rotating shafts (5) on the right side. A locking nut (9) is arranged on the rotating shaft (5) in a threaded manner.

2. The pot scrubbing and cleaning mechanism according to claim 1, characterized in that: It also includes a water receiving tray (10), a product placement tray (11) and a limiting rod (1101). A water receiving tray (10) is fixedly connected to the connecting plate (2). A product placement tray (11) is fixedly connected to the water receiving tray (10). Multiple limiting rods (1101) are fixedly connected to the product placement tray (11).

3. The pot scrubbing and cleaning mechanism according to claim 1, characterized in that: It also includes a limiting nail (12). Two limiting nails (12) are arranged on the cloth fixing shaft (501) in a threaded manner.

4. The pot scrubbing and cleaning mechanism according to claim 3, characterized in that: It also includes a cap (13). The top of the cloth fixing shaft (501) is covered with the cap (13), and the upper limiting nail (12) penetrates through the cap (13).

5. The pot scrubbing and cleaning mechanism according to claim 1, characterized in that: The rotating shaft (5) and the cloth fixing shaft (501) are connected by a quick-release structure.

6. The kettle wiping and cleaning mechanism according to claim 1, characterized in that: The surface of the flat belt (801) is relatively rough.