Material separator
By sealing the carrying rollers in the sealing tube and the inner wall of the sealing tube, the problem of excessive gas flow in the negative pressure dust removal system affecting the fan efficiency, achieving efficient transportation of waste paper and efficient operation of dust removal equipment.
Patent Information
- Application Number
- CN202422249712.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-13
AI Technical Summary
When the damper is opened too large, the gas flow rate is too large, which affects the fan's exhaust efficiency, resulting in a decrease in product quality and an increase in energy consumption.
The carrying roller in the cylindrical sealing tube is sealed and connected to the inner wall of the sealing tube to prevent air from entering the silo when carrying waste paper. The speed reduction motor drives the carrying roller to rotate to achieve sealing and conveying waste paper.
It improves the working efficiency of dust removal equipment, prevents waste paper from floating, ensures that waste paper enters the packaging equipment smoothly, reduces air flow into the silo, and improves production efficiency and energy consumption efficiency.
Smart Images

Figure CN223128877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of waste paper treatment equipment, especially a material separator. Background Art
[0002] When the production line produces cardboard at high speed, a large amount of scraps will be generated. These scraps are broken by a shredding blower and then recycled. After the shredding blower breaks these scraps, a large amount of dust is generated. Therefore, the dust needs to be treated before processing these waste papers to prevent the dust from floating into the air and polluting the air. For example, the Chinese patent with the publication number CN216631992U discloses a new type of negative pressure dust removal system, including a plate separator and a dust removal device. In the utility model, materials such as waste paper containing dust are transported to the separator body through a pipeline. The exhaust fan sucks air into the separator body through an air duct. The waste paper and other materials are blocked by a partition net, and all the dust brought from the production line is sucked into the dust removal device through the air duct. The waste paper and other materials fall into the feeding port of the baler under the action of gravity due to the blocking of the partition net and the negative pressure state, and are compressed and baled by the baler. The dust enters the body and is filtered by a filter bag. The clean air is discharged to the outside through the air outlet. When the dust on the filter bag accumulates too much, the dust falls into the dust briquetting machine, and the dust briquetting machine presses the dust into a briquette state for recycling. This device can separate the dust on waste paper and other waste materials from the waste paper, and compress and bale the waste paper and the dust respectively, which is convenient for cleaning and recycling. However, this kind of negative pressure dust removal system uses the negative pressure principle to push gas or dust into the dust collector or filter, so as to achieve the effect of dust removal and air purification. If the air damper is opened too large, it will cause the gas flow rate to be too large, which will instead affect the air suction effect of the fan. Therefore, the air suction efficiency of the fan will decrease. This has an adverse impact on industrial production, not only causing the product quality to decline, but also increasing energy consumption. Content of the Utility Model
[0003] The purpose of the utility model is to provide a material separator to solve the problems raised in the above background art.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a material separator, including a cylindrical sealing pipe. The upper and lower ends of the sealing pipe are symmetrically provided with a waste paper feeding pipe and a waste paper discharging pipe. The waste paper feeding pipe is connected to the material bin in a through manner. A carrying roller for transferring waste paper from the waste paper feeding pipe to the waste paper discharging pipe is rotatably installed in the sealing pipe, and the carrying roller is rotatably and sealingly connected to the inner wall of the sealing pipe.
[0005] Compared with the prior art; when waste paper enters the sealed pipe from the waste paper feed pipe, the carrying roller moves the waste paper towards the direction of the waste paper discharge pipe. Since the carrying roller is in a sealed state with the inner wall of the sealed pipe during rotation, air will not pass through the gap between the carrying roller and the inside of the sealed pipe into the waste paper feed pipe and then into the silo; thus, it avoids excessive air flow in the silo, prevents the waste paper in the silo from always floating and being unable to fall into the waste paper feed pipe, and improves the working efficiency of the dust removal equipment at the same time.
[0006] In a preferred technical solution of the present utility model, the carrying roller includes a rotating shaft rotatably installed in the sealed pipe. A receiving groove for carrying waste paper is provided on the rotating shaft. A sealing strip is fixedly installed on the outer circumferential surface of the rotating shaft, and the outer surface of the sealing strip abuts against the inner wall of the sealed pipe.
[0007] In a preferred technical solution of the present utility model, a connecting shaft is integrally formed on the rotating shaft, and the connecting shaft is located inside the sealed pipe; several baffles are evenly distributed on the connecting shaft, the receiving groove is located between two adjacent baffles, and one side of the baffle is fixedly connected to the connecting shaft; a sealing strip is fixedly installed at the outer edge of each baffle, and both ends of the sealing strip abut against the outer surface of the connecting shaft.
[0008] In a preferred technical solution of the present utility model, the rotating shaft is horizontally arranged on the sealed pipe, and bearing seats are installed at both ends of the rotating shaft. The two bearing seats are fixedly installed on both sides of the sealed pipe and are located outside the sealed pipe; one end of the rotating shaft is fixedly connected to a reduction motor.
[0009] In a preferred technical solution of the present utility model, mounting holes are provided at the side edges of the baffle and at the edges of the sealing strip, and the sealing strips are stacked on the baffle.
[0010] In a preferred technical solution of the present utility model, an installation groove is provided on the baffle; the installation groove and the connecting shaft are located on both sides of the baffle. Mounting holes are provided at the side edges of the baffle and at the edges of the sealing strip. The mounting hole on the side of the baffle is perpendicular and communicates with the installation groove, and an installation portion adapted to the installation groove is provided on the sealing strip; the installation portion on the sealing strip is inserted into the installation groove.
[0011] In a preferred technical solution of the present utility model, the installation groove is rectangular or dovetail-shaped.
[0012] In a preferred technical solution of the present utility model, receiving holes adapted to the carrying roller are provided on both sides of the sealed pipe; the receiving holes are located inside the sealed pipe and extend towards the outside of the sealed pipe, and both ends of the carrying roller are located in the receiving holes; the sealing strip on each baffle abuts against the side wall and the bottom of the receiving groove.
[0013] In a preferred technical solution of the present utility model, one end of the waste paper feed pipe is provided with a waste outlet that is connected to the sealing pipe in a through manner, and the other end is provided with a waste inlet. The diameter of the waste inlet gradually decreases to the diameter of the waste outlet; a flange is fixedly installed at the waste inlet.
[0014] In a preferred technical solution of the present utility model, the width of the waste outlet along the axial direction of the carrying roller is smaller than the length of the carrying roller in the axial direction, and the width of the waste outlet along the radial direction of the carrying roller is smaller than the diameter of the carrying roller.
[0015] In addition to the technical problems solved by the present invention, the technical features constituting the technical solutions, and the advantages brought by these technical features of the technical solutions described above, other technical problems that the present utility model can solve, other technical features included in the technical solutions, and the advantages brought by these technical features will be further described in detail in conjunction with the accompanying drawings. Description of the Drawings
[0016] Figure 1 is a three-dimensional schematic diagram of the present utility model assembled between the silo and the packing device.
[0017] Figure 2 is a three-dimensional schematic diagram of the equipment of the present utility model.
[0018] Figure 3 is a cross-sectional view of the present utility model.
[0019] Figure 4 is an enlarged view of part A of the present utility model.
[0020] Figure 5 is a cross-sectional view of another installation method of the sealing strip and the baffle of the present utility model.
[0021] Figure 6 is an enlarged view of part B of another installation method of the sealing strip and the baffle of the present utility model.
[0022] Explanation of the reference numerals in the drawings: 01, silo; 02, packing equipment; 03, sealing pipe; 04, waste paper feed pipe; 05, waste paper discharge pipe; 06, carrying roller; 07, rotating shaft; 08, bearing seat; 09, reduction motor; 10, connecting shaft; 11, baffle; 12, receiving groove; 13, sealing strip; 14, mounting hole; 15, receiving hole; 16, waste outlet; 17, waste inlet; 18, flange. Detailed Embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0024] Please refer to Figure 1-6As shown, the material separator of the present utility model is used to be installed on waste paper treatment equipment. In the prior art, in order to facilitate the transportation and storage of waste paper, waste paper in the scattered environment is transported to a packing device by a conveying device for compressing the waste paper. However, a certain amount of dust will be generated when the traditional belt conveying device transfers waste paper and diffuses into the air. In order to avoid the diffusion of dust into the air, the waste paper is now transported in a pipeline. The waste paper moves in the pipeline driven by the air flow in the pipeline. It is ensured that the dust generated during the transfer of the waste paper is taken away together with the waste paper. A dust removal system is provided at the water outlet of the pipeline conveying to treat the dust in the pipeline. Since the paper outlet of the pipeline conveying needs to be connected in a through manner with the feeding port of the packing device 02 to ensure that the waste paper can enter the packing device 02 for compressing and packing the waste paper, a collecting bin 01 is provided above the waste paper feeding port of the packing device 02 (as Figure 1 shown). The paper outlet of the pipeline conveying and the dust inlet of the dust removal device are both connected in a through manner with the bin 01. And in order to take away the dust floating in the bin 01, the dust removal device adopts a negative pressure method to take away the dust. In order to prevent the air (the air outside the bin 01) in the packing device 02 from entering the bin 01 and affecting the working efficiency of the dust suction device, a material separator is provided between the bin 01 and the packing device 02, so that the waste paper in the bin 01 can smoothly enter the packing device 02 and at the same time prevent the packing device 02 (the air outside the bin 01) from entering the bin 01 and affecting the working efficiency of the dust suction device.
[0025] Please refer to Figures 2-3 As shown, the material separator includes a cylindrical sealing pipe 03. The upper and lower ends of the sealing pipe 03 are symmetrically provided with a waste paper feeding pipe 04 and a waste paper discharging pipe 05. The waste paper feeding pipe 04 is connected in a through manner with the bin 01. The waste paper discharging pipe 05 is connected in a through manner with the waste paper feeding port of the packing device 02. A carrying roller 06 for carrying waste paper from the waste paper feeding pipe 04 to the waste paper discharging pipe 05 is rotatably installed in the sealing pipe 03, and the carrying roller 06 is rotatably and sealingly connected with the inner wall of the sealing pipe 03.
[0026] After the waste paper in the bin 01 enters the sealing pipe 03 from the waste paper feeding pipe 04, the carrying roller 06 moves the waste paper towards the waste paper discharging pipe 05. Since the carrying roller 06 is in a sealed state with the inner wall of the sealing pipe 03 during rotation, air will not enter the bin 01 from the gap between the carrying roller 06 and the inside of the sealing pipe 03. Thus, it is avoided that the air flow in the bin 01 is too large, preventing the waste paper in the bin 01 from always floating and unable to fall into the waste paper feeding pipe 04, and at the same time improving the working efficiency of the dust removal device.
[0027] Please refer to Figure 3As shown, the carrying roller 06 includes a rotating shaft 07 horizontally arranged in the sealing tube 03. Both ends of the rotating shaft 07 are equipped with bearing seats 08. The two bearing seats 08 are fixedly installed on both sides of the sealing tube 03 through fasteners and are located outside the sealing tube 03. One end of the rotating shaft 07 is fixedly connected to a reduction motor 09. The reduction motor 09 of the present application is fixedly installed on the sealing tube 03. The rotating shaft 07 is driven by the reduction motor 09 to rotate on the sealing tube 03. Other motors or other existing technologies can also be used to act on the rotating shaft 07 to make it rotate around the bearing seat 08.
[0028] The rotating shaft 07 is provided with a receiving groove 12 for carrying waste paper. A sealing strip 13 is fixedly installed on the outer circumferential surface of the rotating shaft 07 through fasteners. A connecting shaft 10 is integrally formed on the rotating shaft 07. The connecting shaft 10 is coaxially arranged with the rotating shaft 07 and is located inside the sealing tube 03. A number of baffles 11 are evenly distributed on the connecting shaft 10. The receiving groove 12 is located between two adjacent baffles 11. One side of the baffle 11 is fixedly connected to the connecting shaft 10 by welding. A sealing strip 13 is fixedly installed at the outer edge of each baffle 11 through fasteners. The outer surface of the sealing strip 13 abuts against the inner wall of the sealing tube 03. Both ends of the sealing strip 13 abut against the outer surface of the connecting shaft 10. The sealing strip 13 fills the gap between the baffle 11 and the inner wall of the sealing tube 03, thereby preventing air from passing through the gap between the outer edge of the baffle 11 and the inner wall of the sealing tube 03 and entering the bin 01.
[0029] Mounting holes 14 are provided at the side edges of the baffle 11 and the edges of the sealing strip 13 (as Figure 4 shown). During assembly, the sealing strip 13 is stacked on the baffle 11. Fasteners pass through the mounting holes 14 to fixedly connect the baffle 11 and the sealing strip 13.
[0030] Please refer to Figures 5-6 shown. Another fixed connection method between the sealing strip 13 and the baffle 11. An installation groove is provided on the baffle 11. The installation groove and the connecting shaft 10 are located on both sides of the baffle 11. Mounting holes 14 are provided at the side edges of the baffle 11 and the edges of the sealing strip 13. The mounting holes 14 on the side of the baffle 11 are perpendicular and communicate with the installation groove. The sealing strip 13 is provided with an installation part adapted to the installation groove. The installation groove is rectangular or dovetail-shaped. The dovetail-shaped groove is preferably used. Since the carrying roller 06 is rolling. Since the outer edge of the sealing strip 13 abuts against the inner wall of the sealing tube 03. Thus, a frictional force is generated between the sealing strip 13 and the inner wall of the sealing tube 03. Through the setting of the dovetail groove, the frictional force is dispersed to the side wall of the receiving groove 12 and the fasteners, thereby slowing down the deformation of the mounting holes 14 on the sealing strip 13, and thus improving the service life of the sealing strip 13. During assembly, the installation part on the sealing strip 13 is inserted into the installation groove (as Figure 6As shown in the figure, the fastener passes through the mounting hole 14 to fixedly connect the baffle 11 and the sealing strip 13.
[0031] In order to further improve the sealing performance between the carrying roller 06 and the inner wall of the sealing tube 03, receiving holes 15 adapted to the carrying roller 06 are provided on both sides of the sealing tube 03. The receiving holes 15 are located inside the sealing tube 03 and extend outside the sealing tube 03, and both ends of the carrying roller 06 are located inside the receiving holes 15. Since the receiving holes 15 form a complete circle, the sealing strips 13 on each baffle 11 of the carrying roller 06 abut against the side wall and the bottom of the receiving groove 12, and are in a sealed state whether the carrying roller 06 is in a stopped or rotating state.
[0032] In order to prevent waste paper from entering between the sealing strip 13 and the inner wall of the sealing tube 03 and affecting the sealing performance, a waste outlet 16 communicating with the sealing tube 03 is provided at one end of the waste paper feed pipe 04, and a waste inlet 17 is provided at the other end. The diameter of the waste inlet 17 gradually decreases to the diameter of the waste outlet 16. A flange 18 is fixedly installed at the waste inlet 17 by welding. The waste paper feed pipe 04 is fixedly connected to the silo 01 through the flange 18, enabling the waste paper feed pipe 04 to be fixedly connected to any silo 01. Since the waste paper discharge pipe 05 has the same structure as the waste paper feed pipe 04, the waste paper discharge pipe 05 can be connected to any type of external packing equipment 02. At the same time, the width of the waste outlet 16 along the axial direction of the carrying roller 06 is smaller than the axial length of the carrying roller 06, and the width of the waste outlet 16 along the radial direction of the carrying roller 06 is smaller than the diameter of the carrying roller 06. Thus, there is a certain buffer space between the waste inlet 17 and the receiving hole 15. When waste paper enters the receiving groove 12 on the surface of the carrying roller 06 from the waste inlet 17, a part of the waste paper accumulates in the buffer space due to the existence of the buffer space, thereby preventing waste paper from entering between the sealing strip 13 and the inner wall of the sealing tube 03.
[0033] It should be noted that the waste paper discharge pipe 05 and the waste paper feed pipe 04 have the same structure and are symmetrically arranged on the sealing tube 03. Therefore, the waste inlets 17 and the waste outlets 16 on the waste paper discharge pipe 05 are exactly opposite to the waste inlets 17 and the waste outlets 16 on the waste paper feed pipe 04 (as shown in Figure 3 、 5 ).
[0034] When the present utility model is in use, waste paper enters the receiving groove 12 on the carrying roller 06 inside the sealing tube 03 through the waste paper feed pipe 04, and then the carrying roller 06 is driven to rotate inside the sealing tube 03 by the reduction motor 09. The waste paper in the receiving groove 12 is rotated towards the waste paper discharge pipe 05. Since the sealing strip 13 is provided at the outer edge of the baffle 11 on the carrying roller 06, air outside the silo 01 cannot enter the silo 01, thereby improving the working efficiency of the dust collection equipment.
[0035] It should be noted that, for the sake of clear description, the fastener described in this application is any one of screws, bolts, and screws.
[0036] If there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, then such directional indications are only used to explain the relative positional relationship, movement conditions, etc. between components in a certain specific posture (as shown in the attached drawings). If this specific posture changes, then the directional indications will also change accordingly.
[0037] The above embodiments are only descriptions of the preferred embodiments of the present utility model, and do not limit the scope of the present utility model. Without departing from the design spirit of the present utility model, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model shall fall within the protection scope determined by the claims of the present utility model.
Claims
1. A material separator, characterized in that, It includes a cylindrical sealing tube. Waste paper inlet pipes and waste paper outlet pipes are symmetrically arranged at the upper and lower ends of the sealing tube. The waste paper inlet pipe is connected to the material bin in a through manner; a carrying roller for transferring waste paper from the waste paper inlet pipe to the waste paper outlet pipe is rotatably installed in the sealing tube, and the carrying roller is rotatably and sealingly connected to the inner wall of the sealing tube.
2. The material separator according to claim 1, wherein: The carrying roller includes a rotating shaft rotatably installed in the sealing tube. A receiving groove for carrying waste paper is provided on the rotating shaft. A sealing strip is fixedly installed on the outer circumferential surface of the rotating shaft, and the outer surface of the sealing strip abuts against the inner wall of the sealing tube.
3. The material separator according to claim 2, characterized in that: A connecting shaft is integrally formed on the rotating shaft, and the connecting shaft is located inside the sealing tube; a number of baffles are evenly distributed on the connecting shaft. The receiving groove is located between two adjacent baffles. One side of the baffle is fixedly connected to the connecting shaft; a sealing strip is fixedly installed at the outer edge of each baffle, and both ends of the sealing strip abut against the outer surface of the connecting shaft.
4. The material separator according to claim 2, characterized in that: The rotating shaft is horizontally arranged on the sealing tube. Bearing seats are installed at both ends of the rotating shaft, and the two bearing seats are fixedly installed on both sides of the sealing tube and are located outside the sealing tube; one end of the rotating shaft is fixedly connected to a reduction motor.
5. The material separator according to claim 3, characterized in that: Mounting holes are provided at the side edges of the baffles and the edges of the sealing strips; the sealing strips are stacked on the baffles.
6. The material separator according to claim 3, characterized in that: Mounting grooves are provided on the baffles; the mounting grooves and the connecting shaft are located on both sides of the baffle. Mounting holes are provided at the side edges of the baffles and the edges of the sealing strips. The mounting holes on the side of the baffle are perpendicular and through to the mounting grooves. Mounting parts adapted to the mounting grooves are provided on the sealing strips; the mounting parts on the sealing strips are inserted into the mounting grooves.
7. The material separator according to claim 6, wherein: The mounting grooves are rectangular or dovetail-shaped.
8. The material separator according to claim 3, characterized in that: Receiving holes adapted to the carrying roller are provided on both sides of the sealing tube; the receiving holes are located inside the sealing tube and extend outward from the sealing tube. Both ends of the carrying roller are located in the receiving holes; the sealing strips on each baffle abut against the side wall and the bottom of the receiving groove.
9. The material separator according to claim 1, characterized in that: One end of the waste paper inlet pipe is provided with a waste outlet connected to the sealing tube in a through manner, and the other end is provided with a waste inlet. The diameter of the waste inlet gradually decreases to the diameter of the waste outlet; a flange is fixedly installed at the waste inlet.
10. The material separator according to claim 9, characterized in that: The width of the waste outlet along the axial direction of the carrying roller is smaller than the axial length of the carrying roller, and the width of the waste outlet along the radial direction of the carrying roller is smaller than the diameter of the carrying roller.
Citation Information
Patent Citations
Novel negative pressure dust removal system
CN216631992U