Copper-based processing roller device
The roller shaft spacing of the copper processing rolling device is quickly adjusted through the combined structure of hydraulic cylinder and bevel gear, which solves the problem of long adjustment time in the existing technology, improves production efficiency and copper processing accuracy, and adapts to the rolling needs of copper materials of different widths.
Patent Information
- Application Number
- CN202422305194.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-22
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-22
AI Technical Summary
Existing copper processing rolling devices take a long time to adjust the roll shaft spacing and belt tension, which affects production efficiency, especially in large-scale production, which may lead to increased equipment downtime.
The combined structure of moving plate and bevel gear driven by hydraulic cylinder is adopted. The hydraulic cylinder is used to promote the moving plate to drive the roller shaft and bevel gear movement. Combined with the bevel gear system driven by the motor, the roller pitch is quickly adjusted, and the rotating gear and L-shaped block structure ensure the correct position of the copper material at different widths.
It realizes rapid adjustment of roller shaft spacing, reduces downtime, improves production efficiency and copper processing accuracy, and adapts to the rolling needs of copper materials of different widths.
Smart Images
Figure CN223128916U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper processing, in particular to a rolling mill device based on copper processing. Background Technique
[0002] The rolling mill device based on copper processing is an important device specifically used for copper processing. Through the extrusion action of the rolling mill, the crystal structure inside the copper material becomes more compact, thereby improving the strength and hardness of the copper material. This is very important for some application scenarios that need to withstand greater stress, such as the fields of mechanical manufacturing and electrical equipment. At the same time, a reasonable rolling process can improve the toughness of the copper material and increase its impact resistance and fatigue resistance. This is of great significance for some components working under dynamic loads, such as the connecting rods of automobile engines and the contacts of electrical switches.
[0003] Different roller shaft spacings will result in different deformation degrees of the copper material during the rolling process. By adjusting the roller shaft spacing, the processing technology can be optimized to achieve precise control of the deformation degree of the copper material.
[0004] In the prior art, during the adjustment of the roller shaft spacing, after the roller shaft spacing is adjusted, the tension of the belt for transmitting power needs to be adjusted, which takes a long time, increases the downtime of the equipment, and affects the production efficiency. Especially in large-scale production, each adjustment may affect the operation of the entire production line. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a rolling mill device based on copper processing, aiming to improve the problem that it takes a long time to adjust the roller shaft spacing and the belt tension, which affects the production efficiency.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] The rolling mill device based on copper processing includes a processing platform. The inner wall of the processing platform is fixedly connected with a first fixed frame. The outer wall of the first fixed frame is fixedly connected with a fixed seat. A first roller shaft is rotatably connected inside the fixed seat. A first bevel gear is fixedly connected to the outer wall of the first roller shaft. The lower surface of the processing platform is fixedly connected with a hydraulic cylinder. The output end of the hydraulic cylinder is rotatably connected inside the processing platform and the first fixed frame and is fixedly connected with a moving plate. A sliding column is fixedly connected to the outer wall of the moving plate. A first limiting groove is formed in the inner wall of the first fixed frame. The outer wall of the sliding column is slidably connected to the inner wall of the first limiting groove. A connecting block is fixedly connected to the outer wall of the moving plate. A second roller shaft is rotatably connected inside the connecting block. A second bevel gear is fixedly connected to the outer wall of the second roller shaft. A rotating assembly is arranged on the upper surface of the processing platform, and the rotating assembly is used to drive the first bevel gear and the second bevel gear to rotate.
[0008] Preferably, the rotating assembly includes a motor. The lower end of the motor is fixedly connected to the upper surface of the processing platform. The output end of the motor is rotatably connected to the inside of the processing platform and fixedly connected with a bevel gear three. The outer wall of the bevel gear three is meshed with the outer wall of the bevel gear one. A movable bevel gear is slidably connected to the output end of the motor. A sliding cylinder is rotatably connected to the outer wall of the movable bevel gear. The outer wall of the sliding cylinder is fixedly connected to the outer wall of the connecting block. A limiting strip is fixedly connected to the output end of the motor. The inner wall of the movable bevel gear is slidably connected to the outer wall of the limiting strip.
[0009] Preferably, a fixed frame two is fixedly connected to the inner wall of the processing platform. A fixed box is fixedly connected to the inner wall of the fixed frame two. Legs are fixedly connected to the lower surface of the processing platform.
[0010] Preferably, a rotating column is rotatably connected to the inside of the fixed box. A knob is fixedly connected to the outer wall of the rotating column.
[0011] Preferably, a rotating gear is fixedly connected to the outer wall of the rotating column. A rack one is meshed with the outer wall of the rotating gear. A rack two is meshed with the outer wall of the rotating gear.
[0012] Preferably, the outer wall of the rack one is slidably connected to the inner wall of the fixed box. The outer wall of the rack two is slidably connected to the inner wall of the fixed box.
[0013] Preferably, a second L-shaped block is fixedly connected to the upper surface of the rack two. A guide wheel two is rotatably connected to the upper surface of the second L-shaped block.
[0014] Preferably, a first L-shaped block is fixedly connected to the upper surface of the rack one. A guide wheel one is rotatably connected to the upper surface of the first L-shaped block.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, when the hydraulic cylinder is started, the moving plate drives the roller two and the bevel gear two to move. At the same time, when the connecting block moves, it also drives the movable bevel gear to slide on the outer wall of the output end of the motor, synchronously driving the movable bevel gear to move, so as to adjust the distance between the roller one and the roller two. The adjustment method is simple and fast, with less downtime, which is beneficial to improving the production efficiency.
[0017] 2. In the utility model, when the knob is rotated, the rotating gear rotates and drives the rack one and the rack two to move towards each other. Then, the guide wheel one and the guide wheel two are driven to move towards each other through the second L-shaped block and the first L-shaped block respectively. Therefore, when rolling copper materials with different widths, it can ensure that they can be rolled in the correct position, improving the processing accuracy of copper materials and the production efficiency. Description of the Drawings
[0018] Figure 1 The perspective view of the copper processing roll device proposed by the present utility model;
[0019] Figure 2 The schematic diagram of the first roll shaft of the copper processing roll device proposed by the present utility model;
[0020] Figure 3 The sectional view of the first fixed frame of the copper processing roll device proposed by the present utility model;
[0021] Figure 4 The sectional view of the fixed box of the copper processing roll device proposed by the present utility model.
[0022] Legend description:
[0023] 1. Processing platform; 2. First fixed frame; 3. Fixed seat; 4. First roll shaft; 5. First bevel gear; 6. Hydraulic cylinder; 7. Moving plate; 8. First limiting groove; 9. Slide column; 10. Connecting block; 11. Second roll shaft; 12. Second bevel gear; 13. Motor; 14. Third bevel gear; 15. Slide cylinder; 16. Moving bevel gear; 17. Limiting strip; 18. Leg; 19. Second fixed frame; 20. Fixed box; 21. Rotating column; 22. Knob; 23. Rotating gear; 24. First rack; 25. First L-shaped block; 26. First guide wheel; 27. Second rack; 28. Second L-shaped block; 29. Second guide wheel. Specific implementation manners
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Refer to Figure 1 - Figure 3, an embodiment provided by the present utility model: a copper processing roll device, including a processing platform 1, a first fixed frame 2 is fixedly connected to the inner wall of the processing platform 1, a fixed seat 3 is fixedly connected to the outer wall of the first fixed frame 2, a first roller shaft 4 is rotatably connected to the inside of the fixed seat 3, a first bevel gear 5 is fixedly connected to the outer wall of the first roller shaft 4, a hydraulic cylinder 6 is fixedly connected to the lower surface of the processing platform 1, the output end of the hydraulic cylinder 6 is rotatably connected inside the processing platform 1 and the first fixed frame 2 and is fixedly connected to a moving plate 7, a sliding column 9 is fixedly connected to the outer wall of the moving plate 7, a first limiting groove 8 is provided on the inner wall of the first fixed frame 2, and the outer wall of the sliding column 9 is slidably connected to the inner wall of the first limiting groove 8. A connecting block 10 is fixedly connected to the outer wall of the moving plate 7, a second roller shaft 11 is rotatably connected to the inside of the connecting block 10, a second bevel gear 12 is fixedly connected to the outer wall of the second roller shaft 11, a rotating assembly is arranged on the upper surface of the processing platform 1, and the rotating assembly is used to drive the first bevel gear 5 and the second bevel gear 12 to rotate; the rotating assembly includes a motor 13, the lower end of the motor 13 is fixedly connected to the upper surface of the processing platform 1, the output end of the motor 13 is rotatably connected inside the processing platform 1 and is fixedly connected to a third bevel gear 14, the outer wall of the third bevel gear 14 is meshed with the outer wall of the first bevel gear 5, a moving bevel gear 16 is slidably connected to the output end of the motor 13, the outer wall of the moving bevel gear 16 is rotatably connected to a sliding cylinder 15, the outer wall of the sliding cylinder 15 is fixedly connected to the outer wall of the connecting block 10, a limiting strip 17 is fixedly connected to the output end of the motor 13, and the inner wall of the moving bevel gear 16 is slidably connected to the outer wall of the limiting strip 17;
[0026] Specifically, when starting the hydraulic cylinder 6 to adjust the distance between the first roller 4 and the second roller 11, the start of the hydraulic cylinder 6 will cause the moving plate 7 to drive the sliding column 9 to slide within the inner wall of the first limiting groove 8 formed on the inner wall of the fixed frame 2. The sliding of the sliding column 9 within the inner wall of the first limiting groove 8 can limit the movement of the moving plate 7 and ensure its movement along a straight line, thereby ensuring the smooth adjustment of the distance between the first roller 4 and the second roller 11. When the moving plate 7 moves, the moving plate 7 drives the second roller 11 to move through the connecting block 10. At the same time, through the connecting block 10, it can also drive the moving bevel gear 16 to move synchronously with the second bevel gear 12 through the sliding cylinder 15. During the movement of the sliding cylinder 15, the inner wall of the moving bevel gear 16 will slide on the outer wall of the output end of the motor 13. The limiting strip 17 fixedly connected to the outer wall of the output end of the motor 13 will slide within the inner wall of the moving bevel gear 16, so as to ensure that the sliding cylinder 15 can rotate driven by the output end of the motor 13 and also slide on the outer wall of the output end of the motor 13. After the adjustment is completed, start the motor 13. The start of the motor 13 causes the third bevel gear 14 and the moving bevel gear 16 to rotate. Then, the third bevel gear 14 drives the first bevel gear 5 to rotate, and the moving bevel gear 16 drives the second bevel gear 12 to rotate. Since the directions of the third bevel gear 14 and the moving bevel gear 16 are opposite, the rotation directions of the first bevel gear 5 and the second bevel gear 12 are opposite, and then the rotation directions of the first roller 4 and the second roller 11 are opposite to roll in the copper material for rolling.
[0027] Refer to Figure 1 and Figure 3 , a second fixed frame 19 is fixedly connected to the inner wall of the processing platform 1, a fixed box 20 is fixedly connected to the inner wall of the second fixed frame 19, and a support leg 18 is fixedly connected to the lower surface of the processing platform 1;
[0028] Specifically, the processing platform 1 can fix the second fixed frame 19, and the second fixed frame 19 can fix the fixed box 20.
[0029] Refer to Figure 1 and Figure 4 , a rotating column 21 is rotatably connected to the inside of the fixed box 20, and a knob 22 is fixedly connected to the outer wall of the rotating column 21; a rotating gear 23 is fixedly connected to the outer wall of the rotating column 21, a first rack 24 is meshed with the outer wall of the rotating gear 23, and a second rack 27 is meshed with the outer wall of the rotating gear 23; the outer wall of the first rack 24 slides within the inner wall of the fixed box 20, and the outer wall of the second rack 27 slides within the inner wall of the fixed box 20; a second L-shaped block 28 is fixedly connected to the upper surface of the second rack 27, and a second guide wheel 29 is rotatably connected to the upper surface of the second L-shaped block 28; a first L-shaped block 25 is fixedly connected to the upper surface of the first rack 24, and a first guide wheel 26 is rotatably connected to the upper surface of the first L-shaped block 25;
[0030] Specifically, before the copper material enters the rolling mill, it will first pass between the first guide wheel 26 and the second guide wheel 29 to maintain the correct position and then enter the rolling process. When encountering copper materials of different widths, only by rotating the rotary knob 22 to drive the rotating column 21 to rotate inside the fixed box 20, the rotating gear 23 can be driven to rotate. The rotation of the rotating gear 23 will drive the first rack 24 and the second rack 27 to move towards each other and slide on the inner wall of the fixed box 20. Then, the first guide wheel 26 and the second guide wheel 29 are respectively driven by the second rack 27 and the first L-shaped block 25 to move towards each other to adapt to the width of the copper material to be rolled.
[0031] Working principle: When the device needs to be used, only start the hydraulic cylinder 6 to prompt the moving plate 7 to drive the sliding column 9 to slide on the inner wall of the first limiting groove 8. Then, the moving plate 7 drives the roller shaft II 11 and the bevel gear II 12 to move synchronously through the connecting block 10. At the same time, when the connecting block 10 moves, it also drives the moving bevel gear 16 to slide on the outer wall of the output end of the motor 13, synchronously driving the moving bevel gear 16 to move. Thus, the distance between the roller shaft I 4 and the roller shaft II 11 can be adjusted. The adjustment method is simple and fast, with less downtime, which is beneficial to improving production efficiency. Rotating the rotary knob 22 drives the rotating column 21 to rotate inside the fixed box 20, and then the rotating gear 23 can be driven to rotate. The rotation of the rotating gear 23 will drive the first rack 24 and the second rack 27 to move towards each other and slide on the inner wall of the fixed box 20. Then, the first guide wheel 26 and the second guide wheel 29 are respectively driven by the second L-shaped block 28 and the first L-shaped block 25 to move towards each other. Thus, when rolling copper materials of different widths, it can also ensure that they can maintain the correct position for rolling, improving the processing accuracy of copper materials and production efficiency.
[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A copper processing roll device, comprising a processing platform (1), characterized in that: The inner wall of the processing platform (1) is fixedly connected with a first fixed frame (2). The outer wall of the first fixed frame (2) is fixedly connected with a fixed seat (3). The inner part of the fixed seat (3) is rotatably connected with a first roller shaft (4). The outer wall of the first roller shaft (4) is fixedly connected with a first bevel gear (5). The lower surface of the processing platform (1) is fixedly connected with a hydraulic cylinder (6). The output end of the hydraulic cylinder (6) is rotatably connected inside the processing platform (1) and the first fixed frame (2) and is fixedly connected with a moving plate (7). The outer wall of the moving plate (7) is fixedly connected with a sliding column (9). A first limiting groove (8) is formed in the inner wall of the first fixed frame (2). The outer wall of the sliding column (9) is slidably connected with the inner wall of the first limiting groove (8). The outer wall of the moving plate (7) is fixedly connected with a connecting block (10). The inner part of the connecting block (10) is rotatably connected with a second roller shaft (11). The outer wall of the second roller shaft (11) is fixedly connected with a second bevel gear (12). A rotating assembly is arranged on the upper surface of the processing platform (1), and the rotating assembly is used to drive the first bevel gear (5) and the second bevel gear (12) to rotate.
2. The copper processing roll device according to claim 1, wherein: The rotating assembly includes a motor (13). The lower end of the motor (13) is fixedly connected to the upper surface of the processing platform (1). The output end of the motor (13) is rotatably connected inside the processing platform (1) and is fixedly connected with a third bevel gear (14). The outer wall of the third bevel gear (14) is meshed with the outer wall of the first bevel gear (5). A moving bevel gear (16) is slidably connected to the output end of the motor (13). The outer wall of the moving bevel gear (16) is rotatably connected with a sliding cylinder (15). The outer wall of the sliding cylinder (15) is fixedly connected to the outer wall of the connecting block (10). A limiting strip (17) is fixedly connected to the output end of the motor (13). The inner wall of the moving bevel gear (16) is slidably connected with the outer wall of the limiting strip (17).
3. The copper processing roll device according to claim 1, wherein: The inner wall of the processing platform (1) is fixedly connected with a second fixed frame (19). The inner wall of the second fixed frame (19) is fixedly connected with a fixed box (20). The lower surface of the processing platform (1) is fixedly connected with a support leg (18).
4. The copper processing roll device according to claim 3, characterized in that: A rotating column (21) is rotatably connected inside the fixed box (20). A turning knob (22) is fixedly connected to the outer wall of the rotating column (21).
5. The copper processing roll device according to claim 4, characterized in that: A rotating gear (23) is fixedly connected to the outer wall of the rotating column (21). The outer wall of the rotating gear (23) is meshed with a first rack (24). The outer wall of the rotating gear (23) is meshed with a second rack (27).
6. The copper processing roll device according to claim 5, characterized in that: The outer wall of the first rack (24) is slidably connected with the inner wall of the fixed box (20). The outer wall of the second rack (27) is slidably connected with the inner wall of the fixed box (20).
7. The copper processing roll device according to claim 5, characterized in that: The upper surface of the second rack (27) is fixedly connected with a second L-shaped block (28). A second guide wheel (29) is rotatably connected to the upper surface of the second L-shaped block (28).
8. The copper processing roll device according to claim 5, wherein: The upper surface of the first rack (24) is fixedly connected with a first L-shaped block (25). A first guide wheel (26) is rotatably connected to the upper surface of the first L-shaped block (25).