Alloy ingot spraying and cooling device
By designing the alloy ingot spray cooling device, using the conveying mechanism and the flip mechanism to cooperate with the water spraying system, the all-round cooling of the alloy ingot is achieved, solving the problem of high temperature of the alloy ingot, and improving the cooling efficiency and water resource utilization rate.
Patent Information
- Application Number
- CN202421939178.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The temperature of the alloy ingot is high during the manufacturing process and requires efficient cooling for easy placement, but the prior art is not enough to achieve all-round cooling.
An alloy ingot spray cooling device is designed, using a conveying mechanism and a flip mechanism to cooperate with the water spraying system, the alloy ingot is conveyed through the transmission chain and spraying in all directions during the flip process, and the water source is circulated to cool by recycling it.
It achieves all-round cooling of alloy ingots, with simple structure and reasonable design, high water resource utilization rate, and meets the rapid cooling needs of alloy ingots.
Smart Images

Figure CN223129333U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new material machinery, in particular to a spray cooling device for alloy ingots. Background Art
[0002] An alloy ingot is made from a certain pure metal and other elements are added according to international standards or special requirements, such as: silicon (Si), copper (Cu), magnesium (Mg), iron (Fe)…, to improve the deficiencies of the pure metal in castability, chemical properties and physical properties and formulate an alloy.
[0003] When manufacturing alloy ingots, a melting furnace is used as a carrier and heat is provided by fuel combustion for heating. The produced alloy ingots have a high temperature and need to be cooled down for easy stacking. Therefore, the present application specifically discloses a spray cooling device for alloy ingots. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a spray cooling device for alloy ingots in view of existing problems.
[0005] The utility model is realized through the following technical solutions: a spray cooling device for alloy ingots, including a frame, a conveying mechanism is arranged on the frame, a plurality of carrying plates are arranged at intervals on the transmission chain of the conveying mechanism, a turnover mechanism is rotatably arranged on one side of the carrying plate, support sprockets are arranged at intervals below the transmission chain of the conveying mechanism, the support sprockets are rotatably arranged on a support shaft, the support shaft is connected to a side plate through a shaft seat, a water tank is arranged at the lower part of the frame, a water pipe is arranged in the water tank and connected to a water pump, the water pump is connected to a plurality of sub-water pipes through a main water pipe, the sub-water pipes are connected to spray water pipes, a plurality of nozzles are connected to the spray water pipes, and the spray water pipes are connected to a top frame, and the top frame is arranged on the frame.
[0006] As a further improvement of the above solution, the turnover mechanism includes a flap, the flap is rotatably arranged on one side of the carrying plate, the rotating end of the flap is connected to a gear, the gear meshes with a rack, the rack is installed on a standing plate, and the standing plate is connected to the side plate. The turnover mechanism also moves along with the displacement of the transmission chain and the carrying plate. When the gear meshes with the rack inside the standing plate, the gear rotates to drive the flap to rotate from a horizontal state to an upright state, for turning over the alloy ingot placed on the carrying plate, so as to facilitate the alloy ingot to be turned over by 90 degrees for comprehensive cooling.
[0007] As a further improvement of the above solution, a plurality of angle plates are arranged at intervals on the outer side of the side plate for supporting the side plate, and the supporting strength of the side plate is enhanced through the angle plates to avoid the side plate from deforming under stress.
[0008] As a further improvement to the above solution, the conveying mechanism includes a drive shaft rotatably arranged at both ends of the frame. Symmetrically arranged sprockets are provided on the drive shaft, and a transmission chain is meshed and matched on the sprockets. One of the drive shafts is driven by a motor to drive the transmission chain to rotate, so as to displace and convey the ingots placed on the boarding plate.
[0009] The utility model has the following advantages compared with the prior art: it has a simple structure, reasonable design, novel and unique idea. The ingots are placed on the boarding plate of the chain conveyor for conveying displacement, and during the displacement process of the ingots, water mist is sprayed by the nozzles at the top of the top frame to cool the hot ingots. In addition, the water contained in the water tank is recycled by the water pump. Description of the Drawings
[0010] Figure 1 It is a schematic structural diagram of the utility model.
[0011] Figure 2 It is a schematic installation structure diagram of the conveying mechanism.
[0012] Figure 3 It is a schematic structural diagram of the spraying system.
[0013] Figure 4 It is a schematic structural diagram of the flipping mechanism. Detailed Embodiment
[0014] The following further describes the utility model with reference to the drawings.
[0015] As Figures 1 to 4 shown in , an ingot spraying and cooling device includes a frame 1. A conveying mechanism 3 is arranged on the frame 1. A plurality of boarding plates 14 are arranged at intervals on the transmission chain 33 of the conveying mechanism 3. A flipping mechanism 4 is rotatably arranged on one side of the boarding plate 14. Support sprockets 3212 are arranged at intervals below the transmission chain 33 of the conveying mechanism 3. The support sprockets 3212 are rotatably arranged on a support shaft 11. The support shaft 11 is connected to a side plate 10 through a shaft seat. A water tank 5 is arranged at the lower part of the frame 1. A water pipe is arranged in the water tank 5 and connected to a water pump 6. The water pump 6 is connected to a plurality of sub-water pipes 8 through a main water pipe 7. The sub-water pipes 8 are connected to a spray water pipe 9. A plurality of nozzles 15 are connected to the spray water pipe 9. The spray water pipe 9 is connected to a top frame 2. The top frame 2 is arranged on the frame 1.
[0016] As a further improvement to the above solution, the flipping mechanism 4 includes a flap 41. The flap 41 is rotatably arranged on one side of the supporting plate 14. The rotating end of the flap 41 is connected to a gear 42. The gear 42 meshes with a rack 43. The rack 43 is installed on the standing plate 13. The standing plate 13 is connected to the side plate 10. This flipping mechanism 4 also moves along with the displacement of the transmission chain 33 and the supporting plate 14. When the gear 42 meshes with the rack 43 inside the standing plate 13, the rotation of the gear 42 drives the flap 41 to rotate from a horizontal state to an upright state, which is used to flip the ingot placed on the supporting plate 14, so as to facilitate the ingot to be flipped by 90 degrees for comprehensive cooling.
[0017] As a further improvement to the above solution, a number of gusset plates 15 are arranged at intervals on the outer side of the side plate 10 to support the side plate 10, and the support strength of the side plate 10 is enhanced through the gusset plates 15 to prevent the side plate 10 from deforming under stress.
[0018] As a further improvement to the above solution, the conveying mechanism 3 includes a transmission shaft 31. The transmission shaft 31 is rotatably arranged at both ends of the frame 1. Sprockets 32 are symmetrically arranged on the transmission shaft 31. A transmission chain 33 is meshingly and matchingly arranged on the sprockets 32. And one of the transmission shafts 31 is driven by a motor to drive the transmission chain 33 to rotate, so as to convey and displace the ingots placed on the supporting plate 14.
[0019] The working principle of an ingot spray cooling device: First, place the ingots on the supporting plates 14 on both sides of the transmission chain 33, and convey and displace them through the conveying mechanism 3. During the conveying and displacement of the ingots, spray water mist on the ingots through the nozzles 15 for cooling. At the same time, the ingots are also flipped through the flipping mechanism 4 during the conveying and displacement process, so as to facilitate spraying and cooling the lower surface when initially placed, so as to achieve comprehensive spraying and cooling of all surfaces of the ingots.
[0020] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An alloy ingot spray cooling device, comprising a frame, characterized in that, A conveying mechanism is arranged on the frame. A number of bridging plates are arranged at intervals on the drive chain of the conveying mechanism. A turnover mechanism is rotatably arranged on one side of the bridging plate. Supporting sprockets are arranged at intervals below the drive chain of the conveying mechanism. The supporting sprockets are rotatably arranged on a supporting shaft. The supporting shaft is connected to the side plate through a shaft seat. A water tank is arranged at the lower part of the frame. A water pipe is arranged in the water tank and connected to a water pump. The water pump is connected to a number of sub-water pipes through a main water pipe. The sub-water pipes are connected to a water spraying pipe. A number of spray nozzles are connected to the water spraying pipe. The water spraying pipe is connected to a top frame. The top frame is arranged on the frame.
2. The spray cooling device for alloy ingots according to claim 1, characterized in that, The turnover mechanism includes a turning plate. The turning plate is rotatably arranged on one side of the bridging plate. The rotating end of the turning plate is connected to a gear. The gear meshes with a rack. The rack is installed on a standing plate. The standing plate is connected to the side plate.
3. The spray cooling device for alloy ingots according to claim 1, wherein A number of angle plates are arranged at intervals on the outer side of the side plate.