Novel three-spindle punching equipment for controller mounting rack
By designing a new three-spindle drilling equipment for controller mounts, the problems of low punching efficiency and hole position deviation in the existing technology are solved, efficient and accurate automatic drilling is achieved, operating procedures are simplified, and production efficiency is improved.
Patent Information
- Application Number
- CN202422265220.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the prior art, the drilling efficiency of the controller mounting frame is low and the hole position is prone to position deviation, and the mounting frame direction needs to be changed multiple times, resulting in a cumbersome clamping process.
A new three-spindle drilling device for controller mounting frame is designed, including a clamping mechanism and a hole punching mechanism. The clamping mechanism only needs to be clamped once. The hole punching mechanism can drill holes on three sides of the mounting frame at the same time from one section, and a servo slide module and protective cover are used to improve control accuracy and automation.
An efficient and accurate hole drilling process is achieved, simplifies loading and unloading operations, improves production efficiency, and ensures the accuracy of hole position.
Smart Images
Figure CN223129399U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of drilling equipment, and in particular to a new type of three-spindle punching equipment for a controller mounting bracket. Background Art
[0002] Currently, as Figure 1 shown, for the mounting bracket 4 for controller installation, a plurality of mounting holes and heat dissipation holes are drilled on its two side parts and the top surface. In the prior art, generally, it is manually fixed on a fixture and then drilled by a drilling machine. However, it is necessary to change the direction of the mounting bracket multiple times, the clamping process is rather cumbersome, and the hole positions are prone to positional deviation, resulting in extremely low punching efficiency.
[0003] Therefore, it is urgent to develop a punching equipment with high punching efficiency and good effect. Summary of the Utility Model
[0004] The purpose of this application is to provide a new type of three-spindle punching equipment for a controller mounting bracket to solve the problems raised in the above background art.
[0005] To achieve the above purpose, this application provides a new type of three-spindle punching equipment for a controller mounting bracket, adopting the following technical solutions:
[0006] A new type of three-spindle punching equipment for a controller mounting bracket includes a base. A chip removal groove is provided in the middle of the base, and a material receiving cart is arranged in a matching manner at the bottom of the base. A material clamping mechanism and a punching mechanism are arranged on the base. The punching mechanism includes a U-shaped bracket, a top punching component, and two side punching components. The U-shaped bracket is fixed on the base and is arranged on top of the material clamping mechanism. The top punching component is vertically fixed on the U-shaped bracket, and the two side punching components are symmetrically fixed on the two side frames of the U-shaped bracket. The top punching component and the two side punching components are arranged on the same plane. The top punching component includes an X-axis moving module, a mounting seat, a Z-axis moving module, and a top punching motor. The X-axis moving module is horizontally fixed on the U-shaped bracket, the mounting seat is driven by the X-axis moving module to move, the Z-axis moving module is vertically installed on the mounting seat, and the top punching motor is installed on the Z-axis moving module and is driven by the Z-axis moving module to move.
[0007] The material clamping mechanism includes a vertical bracket, a Y-direction moving module, a support frame, and a material clamping component. The vertical bracket is vertically fixed on the base, the Y-direction moving module is installed on the side of the vertical bracket, the support frame is driven by the Y-direction moving module to move, and the material clamping component is installed on the support frame for clamping the mounting bracket.
[0008] The clamping component includes a left clamping block, a right clamping block and an electric push rod. The left clamping block is fixed on the support frame, the right clamping block is slidably installed on the support frame, the electric push rod is fixed on the support frame, and clamping grooves are formed on the side walls of the left clamping block and the right clamping block corresponding to each other.
[0009] The side punching component includes a servo guide rail module and a side punching motor, and the side punching motor is driven by the servo guide rail module to move.
[0010] Preferably, in order to improve the control accuracy, the X-axis movement module, the Z-axis movement module and the Y-direction movement module are all servo slide table modules.
[0011] Preferably, in order to avoid the influence of waste chips, protective covers are installed on the X-axis movement module, the Z-axis movement module and the Y-direction movement module.
[0012] In summary, the present application includes at least one of the following beneficial technical effects: The novel three-spindle punching device for the controller mounting bracket is provided with a clamping mechanism and a punching mechanism. The clamping mechanism only needs to be clamped once during the whole drilling process, and the loading and unloading are relatively simple. The punching mechanism can punch three surfaces of the mounting bracket simultaneously from one section, and the top punching component can meet the multi-row hole requirements on the surface of the mounting bracket. The clamping mechanism and the punching mechanism are used in combination, which can drill holes efficiently and accurately, with a high degree of automation, and greatly improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of a controller mounting bracket in the prior art.
[0014] Figure 2 is a schematic diagram of the overall structure of an embodiment of the present application.
[0015] Figure 3 is a schematic structural diagram of an embodiment of the present application in a state where a part of the protective cover is hidden.
[0016] Figure 4 is a schematic structural diagram of an embodiment of the present application for showing the clamping component.
[0017] Description of the reference numerals: 1, base; 11, material receiving cart; 2, clamping mechanism; 21, vertical support; 22, Y-direction movement module; 23, support frame; 24, left clamping block; 25, right clamping block; 26, electric push rod; 27, clamping groove; 3, punching mechanism; 31, U-shaped support; 321, X-axis movement module; 322, mounting seat; 323, Z-axis movement module; 324, top punching motor; 331, servo guide rail module; 332, side punching motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The following further elaborates on this application in conjunction with the attached Figures 2 - 4 drawings for a more detailed description.
[0019] An embodiment of this application discloses a novel three-spindle drilling device for a controller mounting bracket. Referring to Figures 2 - 3 , it includes a base 1. A chip discharge groove is provided in the middle of the base 1, and a material receiving cart 11 is correspondingly arranged at the bottom of the base 1. A clamping mechanism 2 and a drilling mechanism 3 are arranged on the base 1. The clamping mechanism 2 includes a vertical support 21, a Y-direction moving module 22, a support frame 23 and a clamping component. The vertical support 21 is vertically fixed on the base 1, the Y-direction moving module 22 is installed on the side of the vertical support 21, the support frame 23 is driven by the Y-direction moving module 22 to move, and the clamping component is installed on the support frame 23 for clamping the mounting bracket.
[0020] Referring to Figure 4 , the clamping component includes a left clamping block 24, a right clamping block 25 and an electric push rod 26. The left clamping block 24 is fixed on the support frame 23, the right clamping block 25 is slidably installed on the support frame 23, the electric push rod 26 is fixed on the support frame 23, and clamping grooves 27 are provided on the side walls of the left clamping block 24 and the right clamping block 25 corresponding to each other.
[0021] Referring to Figures 2 - 4 , the drilling mechanism 3 includes a U-shaped support 31, a top drilling component and two side drilling components. The U-shaped support 31 is fixed on the base 1 and is arranged at the top of the clamping mechanism 2. The top drilling component is vertically fixed on the U-shaped support 31, and the two side drilling components are symmetrically fixed on the two side frames of the U-shaped support 31. The top drilling component and the two side drilling components are arranged on the same plane. The top drilling component includes an X-axis moving module 321, a mounting seat 322, a Z-axis moving module 323 and a top drilling motor 324. The X-axis moving module 321 is horizontally fixed on the U-shaped support 31, the mounting seat 322 is driven by the X-axis moving module 321 to move, the Z-axis moving module 323 is vertically installed on the mounting seat 322, and the top drilling motor 324 is installed on the Z-axis moving module 323 and is driven by the Z-axis moving module 323 to move. The side drilling component includes a servo guide rail module 331 and a side drilling motor 332, and the side drilling motor 332 is driven by the servo guide rail module 331 to move.
[0022] The X-axis moving module 321, the Z-axis moving module 323 and the Y-direction moving module 22 are all servo slide table modules, and protective covers are installed on the X-axis moving module 321, the Z-axis moving module 323 and the Y-direction moving module 22.
[0023] The implementation principle of the novel three-spindle drilling device for a controller mounting bracket in an embodiment of this application is as follows:
[0024] In use, the staff places the mounting bracket in the material clamping assembly. The right clamping block 25 is pushed by the electric push rod 26 to cooperate with the left clamping block 24 to clamp the mounting bracket. After that, the top drilling assembly and the two side drilling assemblies work together to drill holes simultaneously from three surfaces of the mounting bracket. During this process, the X-axis movement module 321 in the top drilling assembly can drive the top drilling motor 324 to move left and right. After one hole is drilled, the position is adjusted to drill another hole. After the drilling is completed, the Y-direction movement module 22 drives the material clamping assembly to move, adjusts the position of the mounting bracket in the Y direction, and drills holes again. The above actions are repeated in a cycle until all the drilling is completed.
[0025] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. A novel three-spindle punching device for a controller mounting bracket, comprising a base (1). A chip discharge groove is provided in the middle of the base (1), and a material receiving cart (11) is arranged in a matching manner at the bottom of the base (1). A clamping mechanism (2) and a punching mechanism (3) are arranged on the base (1). The punching mechanism (3) includes a U-shaped bracket (31), a top punching component, and two side punching components. The U-shaped bracket (31) is fixed on the base (1), and the U-shaped bracket (31) is arranged on the top of the clamping mechanism (2). The top punching component is vertically fixed on the U-shaped bracket (31), and the two side punching components are symmetrically fixed on the two side frames of the U-shaped bracket (31). The top punching component and the two side punching components are arranged on the same plane, and it is characterized in that: The top punching component includes an X-axis movement module (321), a mounting base (322), a Z-axis movement module (323), and a top punching motor (324). The X-axis movement module (321) is horizontally fixed on the U-shaped bracket (31). The mounting base (322) is driven by the X-axis movement module (321) to move. The Z-axis movement module (323) is vertically installed on the mounting base (322). The top punching motor (324) is installed on the Z-axis movement module (323) and is driven by the Z-axis movement module (323) to move.
2. The novel three-spindle punching device for the controller mounting bracket according to claim 1, wherein: The clamping mechanism (2) includes a vertical bracket (21), a Y-direction movement module (22), a support frame (23), and a clamping component. The vertical bracket (21) is vertically fixed on the base (1). The Y-direction movement module (22) is installed on the side of the vertical bracket (21). The support frame (23) is driven by the Y-direction movement module (22) to move. The clamping component is installed on the support frame (23) and is used for clamping the mounting frame.
3. The novel three-spindle punching device for the controller mounting bracket according to claim 2, wherein: The clamping component includes a left clamping block (24), a right clamping block (25), and an electric push rod (26). The left clamping block (24) is fixed on the support frame (23). The right clamping block (25) is slidably installed on the support frame (23). The electric push rod (26) is fixed on the support frame (23). Card slots (27) are provided on the side walls of the left clamping block (24) and the right clamping block (25) corresponding to each other.
4. The novel three-spindle punching device for a controller mounting bracket according to claim 1, characterized in that: The side punching component includes a servo guide rail module (331) and a side punching motor (332). The side punching motor (332) is driven by the servo guide rail module (331) to move.
5. The novel three-spindle punching device for a controller mounting bracket according to claim 4, characterized in that: The X-axis movement module (321), the Z-axis movement module (323), and the Y-direction movement module (22) are all servo sliding table modules.
6. The novel three-spindle punching device for a controller mounting bracket according to claim 5, characterized in that: Protective covers are installed on the X-axis movement module (321), the Z-axis movement module (323), and the Y-direction movement module (22).