Automatic grooving machine for valve positioning ring

By designing an automatic valve positioning ring groove cutting machine for clamping and groove cutting mechanisms, the problem that existing equipment cannot adapt to valve positioning rings of different specifications is solved, and stable fixation and flexible groove cutting of multiple specifications is achieved, which improves the versatility and processing efficiency of the equipment.

CN223129432UActive Publication Date: 2025-07-22TONGLING ZHIYUAN VALVE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202422373377.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-07-22
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

The existing groove cutting machines cannot flexibly adapt to the processing needs of valve positioning rings of different sizes, and are less versatile.

Method used

An automatic valve positioning ring cutter including a clamping mechanism and a groove cutting mechanism is designed. The clamping mechanism fixes the valve positioning ring through an electric push rod and a clamp, and the groove cutting mechanism cuts through a servo motor and a milling cutter to adjust the spacing, which can adapt to valve positioning rings of different specifications.

Benefits of technology

It realizes stable fixation and flexible groove cutting of valve positioning rings of various specifications, improves the versatility of the equipment, and can open grooves of different depths and clean debris according to requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic grooving machine for a valve positioning ring, which comprises a support plate provided with two strip-shaped holes. The plurality of electric push rods are fixedly mounted at the top of the supporting plate, and the same top plate is fixedly mounted on output rods of the plurality of electric push rods; the clamping mechanism is assembled on the supporting plate and is used for fixing a valve positioning ring; and the grooving mechanism is mounted on the top plate and is used for machining the valve positioning ring. According to the automatic grooving machine for the valve positioning ring, the problem that an existing grooving machine cannot conduct grooving treatment on valve positioning rings of different specifications is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of valve positioning ring processing, and particularly relates to an automatic grooving machine for valve positioning rings. Background Art

[0002] A valve is a pipeline accessory used to open and close pipelines, control the flow direction, and adjust and control the parameters of the transported medium. According to its functions, it can be divided into a shut-off valve, a check valve, a regulating valve, etc. In the production and manufacturing process of valves, ensuring the precise processing and assembly of each component of the valve is the key to ensuring its performance and service life. Among them, as an important part of the sealing system, the processing quality of the valve positioning ring directly affects the sealing effect and overall performance of the valve. In particular, the grooving treatment on the positioning ring is aimed at providing a precise groove so that the sealing ring can be tightly and firmly embedded therein, thereby effectively preventing medium leakage.

[0003] However, when the existing grooving machine performs grooving treatment on the valve positioning ring, it can usually only perform grooving treatment on a valve positioning ring of one specification, and cannot flexibly adapt to the processing requirements of valve positioning rings of different sizes, with poor versatility. Summary of the Utility Model

[0004] The utility model provides an automatic grooving machine for valve positioning rings, aiming to solve the problem that the existing grooving machine in the above background art cannot perform grooving treatment on valve positioning rings of different specifications.

[0005] To solve the above problems, the utility model is realized as follows. An automatic grooving machine for valve positioning rings includes: a support plate, on which two strip-shaped holes are symmetrically arranged about the center; two electric push rods fixedly installed on the top of the support plate, with a top plate fixedly installed between the output rods of the two electric push rods; a clamping mechanism assembled on the support plate for fixing the valve positioning ring; and a grooving mechanism installed on the top plate for processing the valve positioning ring.

[0006] Preferably, the clamping mechanism includes: a double-shaft motor fixedly installed at the bottom of the support plate, with screw rods fixedly installed on both output shafts of the double-shaft motor; two brackets respectively threadedly installed on the two screw rods, and the two brackets are respectively slidably connected to the inner walls of the two strip-shaped holes; and two clamping plates respectively welded on the two brackets.

[0007] Preferably, the grooving mechanism includes: a first servo motor fixedly installed at the center of the bottom of the top plate, a cross plate fixedly installed on the output shaft of the first servo motor, with both ends of the cross plate extending downward and provided with sliding grooves; a bidirectional screw rotatably installed in the sliding grooves, with one end of the bidirectional screw extending outside the cross plate; a second servo motor fixedly installed on one side of the cross plate, with the output shaft of the second servo motor fixedly connected to one end of the bidirectional screw; two sliders threadedly installed on the two threaded segments of the bidirectional screw, with a third servo motor and a support rod fixedly installed at the bottoms of the two sliders respectively; a milling cutter fixedly installed on the output shaft of the third servo motor; and a brush fixedly installed at the bottom end of the support rod.

[0008] Preferably, anti-slip pads are fixedly installed on both of the two clamping plates, and both of the two clamping plates are arranged in an arc shape.

[0009] Preferably, an annular groove is formed at the bottom of the top plate, multiple steel balls are slidably installed on the inner wall of the annular groove, a limiting rod is fixedly installed at the bottom of each of the multiple steel balls, and the bottom ends of the multiple limiting rods are fixedly connected to the top of the cross plate.

[0010] Preferably, two support blocks are fixedly installed at the bottom of the support plate, the two support blocks are respectively rotatably connected to the two lead screws, a protective shell is fixedly installed at the bottom of the support plate, the protective shell is located outside the double-shaft motor, and the protective shell is rotatably connected to the two lead screws.

[0011] Preferably, sliding rods are fixedly installed on the inner walls of the two strip-shaped holes, and the two sliding rods are respectively slidably connected to the two brackets.

[0012] Compared with the related art, the automatic grooving machine for valve positioning rings provided by the present utility model has the following beneficial effects:

[0013] Compared with the prior art, by using the clamping mechanism, the automatic grooving machine for valve positioning rings provided by this solution can facilitate the staff to stably fix the valve positioning ring to be processed on the support plate, can be used to fix valve positioning rings of various specifications, and has a good fixing effect. Through multiple electric push rods, the top plate can be driven to move vertically, so that the top plate can drive the operating grooving mechanism to perform grooving and cleaning processes on the valve positioning ring below, and can open grooves with corresponding depths according to requirements. Since the distance between the milling cutter and the brush in the grooving mechanism can be adjusted, the device can perform grooving processes on valve positioning rings of different specifications, and has good versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic cross-sectional structure view of an automatic grooving machine for valve positioning rings provided by the present utility model;

[0015] Figure 2 is Figure 1 an enlarged structural schematic diagram of part A shown in

[0016] Figure 3 a three-dimensional structural schematic diagram of the bracket in the present utility model.

[0017] Reference numerals: 1, support plate; 2, electric push rod; 3, top plate; 4, dual-axis motor; 5, lead screw; 6, L-shaped bracket; 7, clamping plate; 8, first servo motor; 9, cross plate; 10, bidirectional screw; 11, second servo motor; 12, slider; 13, third servo motor; 14, support rod; 15, milling cutter; 16, brush; 17, limiting rod; 18, steel ball; 19, sliding rod. Detailed implementation manners

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the terms "inner", "outer", "left", "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model.

[0019] Referring to "embodiments" herein means that the specific features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0020] An embodiment of the present utility model provides a valve positioning ring automatic grooving machine, as Figures 1-3As shown in the figure, the automatic grooving machine for valve positioning rings includes: a support plate 1, on which two strip-shaped holes are symmetrically arranged about the center; two electric push rods 2 fixedly installed on the top of the support plate 1, and a top plate 3 is fixedly installed between the output rods of the two electric push rods 2; a clamping mechanism assembled on the support plate 1 for fixing the valve positioning ring; and a grooving mechanism installed on the top plate 3 for processing the valve positioning ring.

[0021] In this embodiment, when using this device to process the valve positioning ring, first place the valve positioning ring to be processed at the central position of the support plate 1, and then use the clamping mechanism to clamp and fix it. After fixing, it is necessary to adjust the distance between the milling cutter 15 and the brush 16 in the grooving mechanism according to the size of the valve positioning ring, so as to facilitate the grooving process of valve positioning rings of different specifications by this device. When the milling cutter 15 and the brush 16 are adjusted to the corresponding positions, the grooving mechanism can be used to process the valve positioning ring. During the grooving process, it is also necessary to start the electric push rod 2 to drive the top plate 3 to move vertically. The top plate 3 will drive the grooving mechanism to move vertically, so that the milling cutter 15 and the brush 16 in the grooving mechanism can contact the valve positioning ring, enabling the milling cutter 15 to cut out a groove with a corresponding depth according to requirements, and enabling the brush 16 to clean the debris accumulated on the valve positioning ring, with good use effect.

[0022] In a further preferred embodiment of the present invention, the clamping mechanism includes: a double-shaft motor 4 fixedly installed at the center of the bottom of the support plate 1, and horizontal lead screws 5 are fixedly installed on both output shafts of the double-shaft motor 4; two L-shaped brackets 6 respectively threadedly installed on the two lead screws 5, and the two L-shaped brackets 6 are respectively slidably connected to the inner walls of the two strip-shaped holes, and the horizontal sections of the two L-shaped brackets face each other; and two clamping plates 7 respectively welded to the horizontal sections of the two L-shaped brackets 6.

[0023] In this embodiment, the clamping mechanism is used to fix the valve positioning ring. When in use, start the double-shaft motor 4, and the double-shaft motor 4 will drive the two lead screws 5 to rotate. The two lead screws 5 will drive the two L-shaped brackets 6 to move away from or close to each other. When the two L-shaped brackets 6 move close to each other, the two clamping plates 7 can slowly approach the valve fixing ring placed on the support plate 1 until the two clamping plates 7 tightly clamp the valve positioning ring, thus completing the fixing work of the valve positioning ring.

[0024] In a further preferred embodiment of the present utility model, the grooving mechanism includes: a first servo motor 8 fixedly installed at the center of the bottom of the top plate 3, a cross plate 9 fixedly installed on the output shaft of the first servo motor 8, and both ends of the cross plate 9 extending downward and provided with sliding grooves; a bidirectional screw 10 rotatably installed in the sliding grooves, with one end of the bidirectional screw 10 extending outside the cross plate 9; a second servo motor 11 fixedly installed on one side of the cross plate 9, and the output shaft of the second servo motor 11 fixedly connected to one end of the bidirectional screw 10; two sliders 12 threadedly installed on two threaded sections of the bidirectional screw 10, and a third servo motor 13 and a support rod 14 are respectively fixedly installed at the bottoms of the two sliders 12; a milling cutter 15 fixedly installed on the output shaft of the third servo motor 13; and a brush 16 fixedly installed at the bottom end of the support rod 14.

[0025] In this embodiment, the grooving mechanism is used to process the valve positioning ring. Before grooving, it is necessary to first start the second servo motor 11. The second servo motor 11 will drive the bidirectional screw 10 to rotate, and the bidirectional screw 10 will drive the two sliders 12 to approach or move away from each other, thereby adjusting the distance between the milling cutter 15 and the brush 16. Since the position of the milling cutter 15 can be adjusted, the device can perform grooving on valve positioning rings of different sizes. After the adjustment is completed, grooving work can be carried out. During grooving, it is necessary to start the first servo motor 8. The first servo motor 8 will drive the cross plate 9 to rotate, first rotate one full circle forward, and then rotate one full circle backward, so that the milling cutter 15 and the brush 16 can rotate continuously. At this time, it is also necessary to start the third servo motor 13. The third servo motor 13 will drive the milling cutter 15 to rotate. In this way, as long as multiple electric push rods 2 are started to drive the top plate 3 to move vertically, the milling cutter 15 can perform grooving work on the valve positioning ring below, and can open a groove with a corresponding depth according to requirements. At the same time, the brush 16 can also clean the debris accumulated on the valve positioning ring, and the use effect is better.

[0026] In a further preferred embodiment of the present utility model, anti-slip pads are fixedly installed on both of the two clamping plates 7, and both of the two clamping plates 7 are arranged in an arc shape.

[0027] In this embodiment, by using the two anti-slip pads, the friction between the two clamping plates 7 and the valve positioning ring can be increased, and the fixing effect of the two clamping plates 7 on the valve positioning ring can be effectively improved.

[0028] In a further preferred embodiment of the present utility model, an annular groove is opened at the bottom of the top plate 3, a plurality of steel balls 18 are slidably installed on the inner wall of the annular groove, a limiting rod 17 is fixedly installed at the bottom of each of the plurality of steel balls 18, and the bottom ends of the plurality of limiting rods 17 are fixedly connected to the top of the cross plate 9.

[0029] In this embodiment, through the cooperation of the annular groove, multiple steel balls 18 and multiple limiting rods 17, a good supporting effect can be achieved on the cross plate 9, and the supporting force of the first servo motor 8 on the cross plate 9 can be reduced. When the first servo motor 8 drives the cross plate 9 to rotate, the cross plate 9 will drive multiple limiting rods 17 to rotate, and multiple limiting rods 17 will drive multiple steel balls 18 to slide in the annular groove.

[0030] In a further preferred embodiment of the present utility model, two supporting blocks are fixedly installed at the bottom of the supporting plate 1. The two supporting blocks are respectively rotatably connected to the two lead screws 5. A protective shell is fixedly installed at the bottom of the supporting plate 1. The protective shell is located outside the dual-axis motor 4, and the protective shell is rotatably connected to the two lead screws 5.

[0031] In this embodiment, through the use of the two supporting blocks, a good supporting effect can be achieved on the two lead screws 5, enabling the two lead screws 5 to maintain good stability during operation. Through the protective shell, an effective protective effect can be achieved on the dual-axis motor 4, preventing moisture and dust from eroding the dual-axis motor 4.

[0032] In a further preferred embodiment of the present utility model, sliding rods 19 are fixedly installed on the inner walls of the two strip-shaped holes. The two sliding rods 19 are respectively slidably connected to the two brackets 6.

[0033] In this embodiment, through the use of the two sliding rods 19, a supporting effect can be achieved on the two brackets 6, strengthening the stability of the two brackets 6 during horizontal movement.

[0034] In summary, compared with the related art, through the use of the clamping mechanism in this solution, it is convenient for the staff to stably fix the valve positioning ring to be processed on the supporting plate 1. It can be used to fix valve positioning rings of various specifications, and the fixing effect is good. Through multiple electric push rods 2, the top plate 3 can be driven to move vertically, enabling the top plate 3 to drive the operating grooving mechanism to perform grooving and cleaning processes on the lower valve positioning ring, and corresponding-depth grooves can be opened according to requirements. Since the distance between the milling cutter 15 and the brush 16 in the grooving mechanism can be adjusted, the device can perform grooving processes on valve positioning rings of different specifications, and the versatility is good.

[0035] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0036] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the utility model. Obviously, the described embodiments are only partial embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add, delete or make other adjustments to the features in the various embodiments of the present utility model according to the circumstances, so as to obtain different technical solutions that essentially do not depart from the concept of the present utility model, and these technical solutions also belong to the scope of protection of the present utility model.

Claims

1. An automatic grooving machine for valve positioning rings, characterized in that, Including: A support plate, on which two strip-shaped holes are symmetrically arranged about the center; two electric push rods fixedly installed on the top of the support plate, with a top plate fixedly installed between the output rods of the two electric push rods; a clamping mechanism assembled on the support plate for fixing the valve positioning ring; a grooving mechanism installed on the top plate for processing the valve positioning ring.

2. The automatic grooving machine for valve positioning rings according to claim 1, wherein, The clamping mechanism includes: a double-shaft motor fixedly installed at the center of the bottom of the support plate, with horizontally distributed lead screws fixedly installed on the two output shafts of the double-shaft motor; two L-shaped brackets respectively threadedly installed on the two lead screws, the two L-shaped brackets are respectively slidably connected to the inner walls of the two strip-shaped holes, and the horizontal sections of the two L-shaped brackets face each other; two clamping plates respectively welded to the horizontal sections of the two L-shaped brackets.

3. The automatic grooving machine for valve positioning rings according to claim 1, characterized in that, The grooving mechanism includes: a first servo motor fixedly installed at the center of the bottom of the top plate, with a cross plate fixedly installed on the output shaft of the first servo motor, and the two ends of the cross plate extend downward and are provided with sliding grooves; a bidirectional screw rotatably installed in the sliding grooves, and one end of the bidirectional screw extends to the outside of the cross plate; a second servo motor fixedly installed on one side of the cross plate, with the output shaft of the second servo motor fixedly connected to one end of the bidirectional screw; two sliders respectively threadedly installed on the two threaded sections of the bidirectional screw, and a third servo motor and a support rod are respectively fixedly installed at the bottoms of the two sliders; a milling cutter fixedly installed on the output shaft of the third servo motor; a brush fixedly installed at the bottom end of the support rod.

4. The automatic grooving machine for valve positioning rings according to claim 2, wherein Anti-slip pads are fixedly installed on both of the two clamping plates, and both of the two clamping plates are arc-shaped.

5. The automatic grooving machine for valve positioning rings according to claim 3, characterized in that, An annular groove is formed at the bottom of the top plate, and a plurality of steel balls are slidably installed on the inner wall of the annular groove. The bottoms of the plurality of steel balls are fixedly installed with limiting rods, and the bottom ends of the plurality of limiting rods are fixedly connected to the top of the cross plate.

6. The automatic grooving machine for valve positioning rings according to claim 2, characterized in that, Two support blocks are fixedly installed at the bottom of the support plate, and the two support blocks are respectively rotatably connected to the two lead screws. A protective shell is fixedly installed at the bottom of the support plate, and the protective shell is located outside the double-shaft motor and is rotatably connected to the two lead screws.

7. The automatic grooving machine for valve positioning rings according to claim 2, characterized in that, Slide rods are fixedly installed on the inner walls of the two strip-shaped holes, and the two slide rods are respectively slidably connected to the two brackets.