End butt joint positioning structure for steel pipe welding
By introducing fixing and adjustment mechanisms into steel pipe welding equipment, the automatic clamping of steel pipes and intelligent adjustment of welding heads is achieved using components such as motors and cylinders, the problems of low welding efficiency and position fixation of steel pipes are solved, and welding efficiency and flexibility are improved.
Patent Information
- Application Number
- CN202421069796.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing steel pipe welding equipment cannot effectively fix and clamp the ends of steel pipes, resulting in low welding efficiency and fixed welding position, which cannot be adjusted in multiple directions, affecting the use effect.
The fixing mechanism and adjustment mechanism are adopted to realize automatic clamping of steel pipes and intelligent adjustment of welding joints using components such as dual-axis motors and multi-power cylinders, including moving the inner side of the clamp ring and fine adjustment of the front, back, left and right of the welding joints, and automatic operation is achieved through threaded connections and motor drives.
It reduces the operator's labor, improves the welding efficiency of steel pipes, and realizes multi-directional welding adjustments, improving the degree of automation and welding quality of the equipment.
Smart Images

Figure CN223129676U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an end butt joint positioning structure for steel pipe welding, belonging to the technical field of welding. Background Art
[0002] Welding, also known as fusion welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics by means of heating, high temperature or high pressure.
[0003] Chinese Patent Publication (Publication No.: CN 205989137 U) discloses a steel pipe welding machine, which includes a base. On the upper surface of the base, two parallel guide rails are respectively arranged. Sliders are respectively nested on the two guide rails. A fixing plate is connected to the top of each slider. A motor is installed on one side of the slider, and the motor can drive the slider to move along the guide rail. Electrode rods are arranged on each fixing plate. Between the two guide rails and along the extending direction of the guide rails, a plurality of cushion blocks are arranged. The orientations of the two electrode rods face the cushion blocks. The steel pipe welding machine of the utility model solves the problems of low manual welding efficiency and high labor intensity in the large-scale production of pipe welding parts when the number of welding points of each steel pipe is relatively large but has a certain linear law. It is simple to operate and reliable in operation;
[0004] However, there are still some defects in the above patent during actual use. The obvious one is that the above patent places the steel pipe on the cushion block, manually aligns the welding end of the steel pipe, and welds the butt joint of the steel pipe through the electrode rod. However, the above equipment may not be able to fixedly clamp the two butt-jointed steel pipes, and cannot automatically butt-joint the steel pipes and then weld them, increasing the labor amount of the operator, reducing the steel pipe welding efficiency, and the welding position is relatively fixed, and the welding operation cannot be adjusted in multiple directions, which may cause welds between the two sections of steel pipes and affect the later use.
[0005] Therefore, an end butt joint positioning structure for steel pipe welding is proposed. Content of the Utility Model
[0006] In view of this, the utility model provides an end butt joint positioning structure for steel pipe welding to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.
[0007] The technical solution of the utility model is realized as follows: An end butt joint positioning structure for steel pipe welding includes a bottom plate. A mounting plate is fixedly connected to the rear side of the top of the bottom plate. A fixing mechanism is arranged on the top of the bottom plate. The fixing mechanism includes a notch;
[0008] The notches are formed on the left and right sides of the top of the bottom plate. The middle end of the bottom of the bottom plate is fixedly connected with a mounting seat. A dual-axis motor is fixedly connected inside the mounting seat. The output ends on both sides of the dual-axis motor are fixedly connected with first threaded rods. The surface of the first threaded rod is threadedly connected with a first threaded sleeve. The top of the first threaded sleeve is fixedly connected with a support rod. The support rod penetrates through the inner cavity of the notch. The top of the support rod is fixedly connected with a support plate.
[0009] Further preferably, electric push rods are arranged on both the front and rear sides of the support plate. The output ends of the electric push rods are fixedly connected with clamping rings. A plurality of rollers are arranged on the inner walls of the clamping rings.
[0010] Further preferably, an adjusting mechanism is arranged on the top of the mounting plate. The adjusting mechanism includes a multi-output-force air cylinder and a second threaded sleeve. The multi-output-force air cylinder is fixedly connected to the rear side of the top of the mounting plate. A connecting frame is arranged at the output end of the multi-output-force air cylinder. The bottom of the connecting frame is fixedly connected with an adjusting frame.
[0011] Further preferably, a DC motor is fixedly installed on the right side of the adjusting frame. The output end of the DC motor is fixedly connected with a second threaded rod. The outer surface of the second threaded rod is threadedly connected with a second threaded sleeve.
[0012] Further preferably, the bottom of the second threaded sleeve is fixedly connected with a connecting plate. The top of the connecting plate is fixedly connected with an electric cylinder. A welding head is arranged at the bottom of the electric cylinder.
[0013] Further preferably, the top of the second threaded sleeve is fixedly connected with a slider. A chute is formed in the top of the inner cavity of the adjusting frame. The top of the slider is slidably connected in the inner cavity of the chute.
[0014] Further preferably, support cylinders are fixedly connected to the four corners of the bottom of the bottom plate. Fasteners are inserted at the lower ends of the outer sides of the support cylinders. Extension support legs are inserted into the inner cavities of the support cylinders.
[0015] Due to the adoption of the above technical solutions in the embodiments of the present invention, the following advantages are achieved:
[0016] First, by setting the fixing mechanism in the present invention, the electric push rod drives the clamping ring to clamp and fix the steel pipe. The output end of the dual-axis motor drives the first threaded rod to rotate. The first threaded rod drives the first threaded sleeve to move inward through the threaded connection, and then drives the clamping ring to move inward, so that the two ends of the clamped steel pipes are butted and contacted, reducing the labor intensity of the operator and improving the welding efficiency of the steel pipe.
[0017] Second, the utility model realizes the purpose of intelligent automatic adjustment of the equipment by setting an adjustment mechanism to make the multi-fold output force cylinder expand and contract, driving the front and rear positions of the welding head for welding, driving the second threaded rod to rotate through the output end of the DC motor, and making the connecting plate drive the welding head to finely adjust the left and right angles during welding. Through the cooperation of the above technologies, the purpose of intelligent automatic adjustment of the equipment is achieved.
[0018] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a front view structural schematic diagram of the main body of the present utility model;
[0021] Figure 2 It is a bottom structural schematic diagram of the present utility model;
[0022] Figure 3 It is a structural schematic diagram of the fixing mechanism of the present utility model;
[0023] Figure 4 It is a structural schematic diagram of the adjustment mechanism of the present utility model.
[0024] Reference numerals: 1, base plate; 2, fixing mechanism; 201, notch; 202, mounting seat; 203, double-shaft motor; 204, first threaded rod; 205, first threaded sleeve; 206, first threaded sleeve; 207, support plate; 208, electric push rod; 209, clamping ring; 210, roller; 3, mounting plate; 4, adjustment mechanism; 401, multi-fold output force cylinder; 402, connecting frame; 403, adjustment frame; 404, DC motor; 405, second threaded rod; 406, second threaded sleeve; 407, connecting plate; 408, electric cylinder; 409, welding head; 5, slider; 6, chute; 7, support cylinder; 8, fastener; 9, extending support leg. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0026] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0027] Embodiment 1
[0028] As Figures 1-4 shown, the embodiment of the present invention provides an end butt joint positioning structure for steel pipe welding, including a bottom plate 1. A mounting plate 3 is fixedly connected to the rear side of the top of the bottom plate 1. A fixing mechanism 2 is arranged on the top of the bottom plate 1. The fixing mechanism 2 includes a notch 201;
[0029] The notches 201 are opened on the left and right sides of the top of the bottom plate 1. A mounting seat 202 is fixedly connected to the middle end of the bottom of the bottom plate 1. A double-shaft motor 203 is fixedly connected to the inner side of the mounting seat 202. The output ends on both sides of the double-shaft motor 203 are fixedly connected with first threaded rods 204. A first threaded sleeve 205 is threadedly connected to the surface of the first threaded rod 204. A support rod 206 is fixedly connected to the top of the first threaded sleeve 205. The support rod penetrates through the inner cavity of the notch 201. A support plate 207 is fixedly connected to the top of the support rod 206.
[0030] By setting the fixing mechanism 2, the electric push rod 208 drives the clamping ring 209 to clamp and fix the steel pipe. The output end of the double-shaft motor 203 drives the first threaded rod 204 to rotate. The first threaded rod 204 drives the first threaded sleeve 205 to move inwards through the threaded connection, and then drives the clamping ring 209 to move inwards, so that the two ends of the clamped steel pipes are butted and contacted, reducing the labor amount of the operator and improving the steel pipe welding efficiency.
[0031] Embodiment 2
[0032] In one embodiment, electric push rods 208 are arranged on both the front and rear sides of the support plate 207. The output ends of the electric push rods 208 are fixedly connected with clamping rings 209. A plurality of rollers 210 are arranged on the inner wall of the clamping ring 209.
[0033] By setting the rollers 210, the steel pipe can be rotated after being clamped, which is convenient for welding different positions at the butt joint of the steel pipe.
[0034] In one embodiment, an adjusting mechanism 4 is provided on the top of the mounting plate 3. The adjusting mechanism 4 includes a multi-output force cylinder 401 and a second threaded sleeve 406. The multi-output force cylinder 401 is fixedly connected to the rear side of the top of the mounting plate 3. A connecting frame 402 is provided at the output end of the multi-output force cylinder 401, and an adjusting frame 403 is fixedly connected to the bottom of the connecting frame 402.
[0035] By providing the adjusting mechanism 4, the purpose of intelligent automatic adjustment of the device can be achieved.
[0036] In one embodiment, a DC motor 404 is fixedly installed on the right side of the adjusting frame 403. A second threaded rod 405 is fixedly connected to the output end of the DC motor 404, and a second threaded sleeve 406 is threadedly connected to the outer surface of the second threaded rod 405.
[0037] By providing the DC motor 404, power can be provided for the rotation of the second threaded rod 405.
[0038] In one embodiment, a connecting plate 407 is fixedly connected to the bottom of the second threaded sleeve 406. An electric cylinder 408 is fixedly connected to the top of the connecting plate 407, and a welding head 409 is provided at the bottom of the electric cylinder 408.
[0039] By providing the connecting plate 407, the position of the welding head 409 during welding can be finely adjusted.
[0040] In one embodiment, a slider 5 is fixedly connected to the top of the second threaded sleeve 406. A chute 6 is provided at the top of the inner cavity of the adjusting frame 403 of the adjusting frame 403, and the top of the slider 5 is slidably connected to the inner cavity of the chute 6.
[0041] By providing the slider 5 and the chute 6, the stability of the second threaded sleeve 406 during movement can be improved.
[0042] In one embodiment, support cylinders 7 are fixedly connected to the four corners of the bottom of the bottom plate 1. Fasteners 8 are inserted into the lower ends of the outer sides of the support cylinders 7, and extended support legs 9 are inserted into the inner cavities of the support cylinders 7.
[0043] By providing the extended support legs 9, people can adjust the height of the extended support legs 9 by rotating the fasteners 8, thereby adjusting the overall height.
[0044] When the utility model is working: First, place the steel pipe on the top of the support plate 207. Drive the clamping ring 209 and the roller 210 to extend inwards through the electric push rod 208 to clamp and fix the steel pipe. Subsequently, drive the first threaded rod 204 to rotate through the output end of the double-shaft motor 203. The first threaded rod 204 drives the first threaded sleeve 205 and the support rod 206 to move inwards through the action of threaded connection. The support rod 206 drives the support plate 207 to move inwards, driving the two ends of the clamped steel pipes to be butted and contacted. Through the cooperation of the electric cylinder 408 and the welding head 409, weld the steel pipe;
[0045] Then, start the telescopic movement of the multi-fold output force cylinder 401. The output end of the multi-fold output force cylinder 401 drives the connection frame 402 to move forward and backward for adjustment. The connection frame 402 drives the adjustment frame 403 to move forward and backward for adjustment. During the forward and backward movement of the adjustment frame 403, it drives the welding head 409 to move forward and backward for adjustment, thereby adjusting the front and rear positions of the welding head 409. Then, start the DC motor 404 to work. Drive the second threaded rod 405 to rotate through the output end of the DC motor 404. The second threaded rod 405 drives the second threaded sleeve 406 and the connecting plate 407 to move left and right for adjustment through the action of threaded connection. The connecting plate 407 drives the electric cylinder 408 and the welding head 409 to move left and right for fine adjustment, thereby adjusting the left and right angles of the welding head 409, achieving the purpose of intelligent automatic adjustment of the equipment.
[0046] The above is only the specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art in the technical field disclosed by the utility model can easily think of various changes or substitutions within the technical scope disclosed by the utility model, and these should all be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claimed rights.
Claims
1. A butt joint positioning structure for steel pipe welding, characterized in that: It includes a bottom plate (1), and a mounting plate (3) is fixedly connected to the rear side of the top of the bottom plate (1). A fixing mechanism (2) is arranged on the top of the bottom plate (1), and the fixing mechanism (2) includes a notch (201). The notches (201) are opened on the left and right sides of the top of the bottom plate (1). A mounting seat (202) is fixedly connected to the middle end of the bottom of the bottom plate (1). A double-shaft motor (203) is fixedly connected to the inside of the mounting seat (202). The output ends on both sides of the double-shaft motor (203) are fixedly connected with first threaded rods (204). The surface of the first threaded rod (204) is threadedly connected with a first threaded sleeve (205). The top of the first threaded sleeve (205) is fixedly connected with a support rod (206). The support rod penetrates through the inner cavity of the notch (201), and the top of the support rod (206) is fixedly connected with a support plate (207).
2. The end butt joint positioning structure for steel pipe welding according to claim 1, characterized in that: Electric push rods (208) are arranged on both the front and rear sides of the support plate (207). The output ends of the electric push rods (208) are fixedly connected with clamping rings (209), and a plurality of rollers (210) are arranged on the inner wall of the clamping ring (209).
3. The end butt joint positioning structure for steel pipe welding according to claim 1, characterized in that: An adjusting mechanism (4) is arranged on the top of the mounting plate (3). The adjusting mechanism (4) includes a multi-output cylinder (401) and a second threaded sleeve (406). The multi-output cylinder (401) is fixedly connected to the rear side of the top of the mounting plate (3). The output end of the multi-output cylinder (401) is provided with a connecting frame (402), and an adjusting frame (403) is fixedly connected to the bottom of the connecting frame (402).
4. A butt joint positioning structure for steel pipe welding according to claim 3, characterized in that: A DC motor (404) is fixedly installed on the right side of the adjusting frame (403). The output end of the DC motor (404) is fixedly connected with a second threaded rod (405). The outer surface of the second threaded rod (405) is threadedly connected with a second threaded sleeve (406).
5. The end butt joint positioning structure for steel pipe welding according to claim 4, characterized in that: The bottom of the second threaded sleeve (406) is fixedly connected with a connecting plate (407). The top of the connecting plate (407) is fixedly connected with an electric cylinder (408), and a welding head (409) is arranged at the bottom of the electric cylinder (408).
6. A butt joint positioning structure for steel pipe welding according to claim 3, characterized in that: The top of the second threaded sleeve (406) is fixedly connected with a slider (5). A chute (6) is opened at the top of the inner cavity of the adjusting frame (403), and the top of the slider (5) is slidably connected in the inner cavity of the chute (6).
7. A butt joint positioning structure for steel pipe welding according to claim 1, characterized in that: Support cylinders (7) are fixedly connected to the four corners of the bottom of the bottom plate (1). Fasteners (8) are inserted into the lower ends of the outer sides of the support cylinders (7), and extended support legs (9) are inserted into the inner cavities of the support cylinders (7).
Citation Information
Patent Citations
Pipe welding machine
CN205989137U