Solder strip feeding machine of scribing and welding all-in-one machine

By designing a welding belt loader in the integrated welding machine, the welding belt roll rotation and lubrication device are used to reduce friction, which solves the problem of time-consuming and labor-consuming manual loading in traditional welding operations, and realizes the automation, standardization and convenience of welding belts, and improves production efficiency.

CN223129746UActive Publication Date: 2025-07-22XIAN HENGSHENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422725504.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-07-22
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Traditional welding operations require manual loading, which is time-consuming and labor-intensive, and requires high skills for operators, resulting in low production efficiency and high cost.

Method used

A kind of welding integrated welding belt loading machine is designed, including a base plate, a vertical plate, a material rolling frame group, monitoring equipment, bending rod, a relay frame group, a lubrication device and a material distribution frame group. The welding belt roll is driven by a motor to rotate, and the welding belt is linearized by a corrected reel and a rotating shaft, and the friction force is reduced through the lubrication device, and finally divided into three groups of welding belt wire output in the material distribution frame group.

Benefits of technology

Three sets of welding tapes are automatically loaded at the same time, which improves production efficiency, reduces the labor intensity and skill requirements of operators, and improves welding quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of feeding machines, and particularly relates to a cutting and welding all-in-one machine welding strip feeding machine which comprises a bottom plate, a vertical plate is fixedly installed in the middle of the top face of the bottom plate, a material roll frame set is installed on the side face of the vertical plate, and a monitoring device is fixedly connected to the position, located on the side face of the vertical plate, of the top face of the bottom plate. A bending rod is fixedly installed on the top face of the bottom plate, a relay frame set is fixedly installed at the lower end of the top of the bending rod, a lubricating device is fixedly installed on the side face of the bending rod, a material distributing frame set is fixedly installed at the lower end of the side face of the bending rod, and the material distributing frame set is rotationally connected with a welding strip in a clamped mode. And the welding strip sequentially slides and passes through the relay frame group and the material distribution frame group. The utility model belongs to the technical field of feeding machines, three groups of different welding strips can be discharged at the same time in the one-time feeding process, the tedious process of manual successive feeding is optimized, operation is highly automatic, standardized and convenient, and improvement of production efficiency is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of loading machines, and particularly relates to a soldering tape loading machine for a scribing and soldering integrated machine. Background Technique

[0002] A soldering tape loading machine is a device used in an automated production line, mainly for automatically loading soldering tape (usually metal or plastic tape) into a welding machine for welding operations. In traditional welding operations, manual loading of the soldering tape into the welding machine is required, which is time-consuming and inefficient. By using a soldering tape loading machine, automatic loading of the soldering tape can be achieved, greatly improving production efficiency. Traditional welding operations have high skill requirements for operators and high labor intensity. Using a soldering tape loading machine can reduce the labor intensity of operators, reduce operation errors caused by fatigue, and can achieve precise positioning and automatic loading of the soldering tape, thus improving the quality of welding and reducing welding defects.

[0003] Currently, traditional welding operations usually require manual loading of the soldering tape onto the welding machine, which is time-consuming, laborious, and has high production costs. Moreover, traditional soldering tape loading operations have high skill requirements for personnel. To improve production efficiency and reduce production costs, a soldering tape loading machine for a scribing and soldering integrated machine is proposed. Summary of the Utility Model

[0004] The utility model belongs to the technical field of loading machines, and can simultaneously discharge three groups of different soldering tapes during one loading process, optimizing the cumbersome process of manual sequential loading, making the operation highly automated, standardized, and convenient, which is beneficial to improving production efficiency.

[0005] The technical solution adopted by the utility model is specifically as follows:

[0006] A soldering tape loading machine for a scribing and soldering integrated machine includes a bottom plate. A vertical plate is fixedly installed at the middle of the top surface of the bottom plate. A reel rack group is installed on the side surface of the vertical plate. A monitoring device is fixedly connected to the top surface of the bottom plate and located on the side of the vertical plate. A bending rod is fixedly installed on the top surface of the bottom plate. A relay rack group is fixedly installed at the lower end of the top of the bending rod. A lubrication device is fixedly installed on the side surface of the bending rod. A material distribution rack group is fixedly installed at the lower end of the side surface of the bending rod. The material distribution rack group rotatably engages to discharge the soldering tape, and the soldering tape sequentially slides through the relay rack group and the material distribution rack group.

[0007] In a preferred solution, the reel rack group includes an inner shaft fixedly connected to the side surface of the vertical plate. A soldering tape reel is fixedly nested at the center of the inner shaft. A motor is fixedly installed outside the soldering tape reel. The soldering tape reel rotates to output the soldering tape. The soldering tape is slidably installed through a correction reel and a rotating shaft. The soldering tape is slidably installed through a limiting reel. The limiting reel is slidably installed at the center of a fixed shaft.

[0008] In a preferred embodiment, the relay frame group includes two steel plates fixedly installed at the lower end of the top of the bent rod. A first bolt is slidably installed through the sides of the two steel plates, and a relay reel is slidably installed at the axis of the first bolt.

[0009] In a preferred embodiment, the lubrication device includes a lubrication box fixedly installed on the side of the bent rod. An opening is provided at the top end of the lubrication box. A telescopic rod is fixedly installed on the other side of the bent rod. The end of the telescopic rod is fixedly connected to a fixing plate. A lubricating sponge is fixedly connected to the other side of the fixing plate. A hose is fixedly connected to one side of the lubrication box. The hose penetrates through the side where the bent rod is connected to the lubrication box, and the hose penetrates through one side of the fixing plate and is connected to the lubricating sponge.

[0010] In a preferred embodiment, the material distribution frame group includes two iron plates fixedly connected to one side of the bent rod. Second bolts are fixedly installed at the ends of the two iron plates. A material distribution rotating shaft is slidably installed at the axis of the second bolts. Three sliding tracks are provided on the side of the material distribution rotating shaft, and three welding tapes are respectively slidably connected to the three sliding tracks.

[0011] In a preferred embodiment, a filter is fixedly connected to one end of the filter screen away from the fastening device. The filter is in a long strip tubular shape, and the other end of the filter is in a semi-enclosed spherical shape. Through holes are provided on the filter.

[0012] The technical effects achieved by the present utility model are as follows:

[0013] After the welding tape roll is fixed to the inner shaft of the material roll frame group, the inner shaft can be rotated by a motor, so that the welding tape roll gradually rotates to output the welding tape. The welding tape is slidably connected through a correction reel, and the correction reel can stretch and correct the curled welding tape into a straight line. Subsequently, the welding tape continues to be slidably connected through a rotating shaft. Two rollers are provided on the rotating shaft, so that the welding tape is slidably connected through the middle of the two rollers, which can further constrain the welding tape into a straight line. The inner shaft, the correction reel, and the rotating shaft are a group, and three such devices are set to operate simultaneously. The three produced welding tapes are integrally passed through the limiting reel on the fixed shaft. The limiting reel can integrate the three welding tapes together, and the rollers on the limiting reel slidably output the three welding tapes. The camera in the monitoring device can monitor whether the output welding tape is broken. If it is broken, the motor will stop outputting; subsequently, the welding tape continues to pass through the relay frame group, and after passing through the relay frame group, it continues to pass through the lubrication device. The lubrication device can lubricate the welding tape, and the lubricated welding tape can reduce the friction force in the material distribution frame group, making the welding tape less likely to be pulled and broken. Finally, the welding tape passes through the material distribution frame group, and the three sunken sliding tracks in the material distribution frame group divide the welding tape into three different welding tape wires, and finally output through the perforation at the bottom of the bent rod.

[0014] The utility model belongs to the technical field of loading machines, which can discharge three groups of different welding tapes simultaneously during one loading process, optimize the cumbersome process of manual sequential loading, make the operation highly automated, standardized and convenient, and is beneficial to the improvement of production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a front structural schematic diagram of the main body of the utility model;

[0016] Figure 2 is a structural schematic diagram of the vertical plate of the utility model;

[0017] Figure 3 is a structural schematic diagram of the bending rod of the utility model.

[0018] In the drawings, the list of components represented by each reference numeral is as follows:

[0019] 1, bottom plate; 2, vertical plate; 3, material reel group; 301, motor; 302, welding tape reel; 303, inner shaft; 304, correction reel; 305, rotating shaft; 306, fixed shaft; 307, limiting reel; 4, monitoring device; 402, camera; 5, relay frame group; 501, relay reel; 502, steel plate; 503, first bolt; 6, lubrication device; 601, lubrication box body; 602, opening; 603, hose; 604, telescopic rod; 605, fixing plate; 606, lubrication sponge; 7, material distribution frame group; 701, material distribution rotating shaft; 702, iron plate; 703, second bolt; 8, welding tape; 9, bending rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to make the above objects, features and advantages of the utility model more obvious and understandable, the following detailed description of the specific embodiments of the utility model will be made in conjunction with the drawings in the specification.

[0021] In the following description, many specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar promotions without departing from the connotation of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed below.

[0022] Such as Figure 1As shown in the figure, a welding tape loading machine for a combined welding machine includes a bottom plate 1. In the middle of the top surface of the bottom plate 1, a vertical plate 2 is fixedly installed. On the side of the vertical plate 2, a tape reel group 3 is installed. On the top surface of the bottom plate 1 and on the side of the vertical plate 2, a monitoring device 4 is fixedly connected. On the top surface of the bottom plate 1, a bending rod 9 is fixedly installed. At the lower end of the top of the bending rod 9, a relay frame group 5 is fixedly installed. On the side of the bending rod 9, a lubrication device 6 is fixedly installed. At the lower end of the side of the bending rod 9, a material separation frame group 7 is fixedly installed. The welding tape 8 is rotationally and detachably connected at the material separation frame group 7, and the welding tape 8 slides through the relay frame group 5 and the material separation frame group 7 in sequence.

[0023] Specifically, after the welding tape reel 302 is fixed to the inner shaft 303 on the tape reel group 3, the rotation of the inner shaft 303 can be driven by the motor 301, so that the welding tape reel 302 gradually rotates to output the welding tape 8. The welding tape 8 is slidably connected through a correction reel 304, and the correction reel 304 can stretch and correct the curled welding tape 8 into a straight line. Subsequently, the welding tape 8 continues to be slidably connected through a rotating shaft 305. There are two groups of rollers on the rotating shaft 305, so that the welding tape 8 is slidably connected through the middle of the two groups of rollers, which can further constrain the welding tape 8 into a straight line. The inner shaft 303, the correction reel 304, and the rotating shaft 305 are a group, and three such devices are set to operate simultaneously. The three groups of welding tapes 8 generated are integrally passed through a limiting reel 307 on a fixed shaft 306. The limiting reel 307 can integrate the three groups of welding tapes 8 together, and the rollers on the limiting reel 307 slide and output the three groups of welding tapes 8. The camera 402 in the monitoring device 4 can monitor whether the output welding tape 8 is broken. If it is broken, the output of the motor 301 will be stopped. Subsequently, the welding tape 8 continues to pass through the relay frame group 5, and after passing through the relay frame group 5, it continues to pass through the lubrication device 6. The lubrication device 6 can lubricate the welding tape 8. The lubricated welding tape 8 can reduce the friction in the material separation frame group 7, making the welding tape 8 less likely to be pulled and broken. Finally, the welding tape 8 passes through the material separation frame group 7, and the welding tape 8 is divided into three different welding tape filaments by three concave sliding tracks in the material separation frame group 7, and finally is output through the through hole at the bottom of the bending rod 9.

[0024] As Figure 2 As shown in the figure, the tape reel group 3 includes an inner shaft 303 fixedly connected to the side of the vertical plate 2. At the center of the inner shaft 303, a welding tape reel 302 is fixedly nested. On the outside of the welding tape reel 302, a motor 301 is fixedly installed. The welding tape reel 302 rotates to output the welding tape 8. The welding tape 8 is slidably installed through the correction reel 304 and the rotating shaft 305. The welding tape 8 is slidably installed through the limiting reel 307. The limiting reel 307 is slidably installed at the center of the fixed shaft 306.

[0025] Specifically, after the solder tape roll 302 is fixed to the inner shaft 303 on the reel rack group 3, the rotation of the inner shaft 303 can be driven by the motor 301, so that the solder tape roll 302 gradually rotates to output the solder tape 8. The solder tape 8 is slidably connected through the correction reel 304, and the correction reel 304 can stretch and correct the curled solder tape 8 into a straight line. Subsequently, the solder tape 8 continues to be slidably connected through the rotating shaft 305. There are two sets of rollers arranged on the rotating shaft 305, so that the solder tape 8 is slidably connected through the middle of the two sets of rollers, and the solder tape 8 can be further constrained into a straight line. The inner shaft 303, the correction reel 304, and the rotating shaft 305 are a group.

[0026] As Figure 3 shown, the relay rack group 5 includes two steel plates 502 fixedly installed at the lower end of the top of the bending rod 9. The first bolts 503 are slidably installed through the sides of the two steel plates 502, and the relay reel 501 is slidably installed at the axis of the first bolts 503.

[0027] Specifically, two rollers are clamped between the two steel plates 502, and the solder tape 8 can pass through the middle of the two rollers.

[0028] As Figure 3 shown, the lubrication device 6 includes a lubrication box body 601 fixedly installed on the side of the bending rod 9. An opening 602 is provided at the top end of the lubrication box body 601. A telescopic rod 604 is fixedly installed on the other side of the bending rod 9. The end of the telescopic rod 604 is fixedly connected to a fixing plate 605. The other side of the fixing plate 605 is fixedly connected to a lubricating sponge 606. A hose 603 is fixedly connected to one side of the lubrication box body 601. The hose 603 penetrates through the side of the bending rod 9 connected to the lubrication box body 601, and the hose 603 penetrates through one side of the fixing plate 605 and is connected to the lubricating sponge 606.

[0029] Specifically, after passing through the relay rack group 5, it continues to pass through the lubrication device 6. The lubrication device 6 can lubricate the solder tape 8, and the lubricated solder tape 8 can reduce the friction in the material distribution rack group 7, making the solder tape 8 less likely to be pulled and broken.

[0030] As Figure 3 shown, the material distribution rack group 7 includes two iron plates 702 fixedly connected to one side of the bending rod 9. The second bolts 703 are fixedly installed at the ends of the two iron plates 702, and the material distribution rotating shaft 701 is slidably installed at the axis of the second bolts 703. Three sliding tracks are provided on the side of the material distribution rotating shaft 701, and the three sliding tracks are respectively slidably connected to three solder tapes 8.

[0031] Specifically, the final solder tape 8 passes through the material dividing rack group 7. Three sets of mutually independent sliding tracks are provided on the material dividing rotating shaft 701 in the material dividing rack group 7, and the solder tape 8 is divided into three different solder tape filaments by the three sets of concave sliding tracks in the material dividing rack group 7.

[0032] The working principle of the present utility model is as follows: After the solder tape roll 302 is fixed to the inner shaft 303 on the material roll rack group 3, the rotation of the inner shaft 303 can be driven by the motor 301, so that the solder tape roll 302 gradually rotates to output the solder tape 8. The solder tape 8 is slidably connected through the correction reel 304, and the correction reel 304 can stretch and correct the curled solder tape 8 into a straight line. Subsequently, the solder tape 8 continues to be slidably connected through the rotating shaft 305. Two sets of rollers are provided on the rotating shaft 305, so that the solder tape 8 is slidably connected through the middle of the two sets of rollers, and the solder tape 8 can be further constrained into a straight line. The inner shaft 303, the correction reel 304, and the rotating shaft 305 are a group, and such devices are provided with three groups running simultaneously. The three groups of solder tapes 8 generated are integrated and passed through the limit reel 307 on the fixed shaft 306. The limit reel 307 can integrate the three groups of solder tapes 8 together, and the three groups of solder tapes 8 are slidably output by the rollers on the limit reel 307. The camera 402 in the monitoring device 4 can monitor whether the output solder tape 8 is broken. If it is broken, the motor 301 will stop outputting; Subsequently, the solder tape 8 continues to pass through the relay rack group 5, and after passing through the relay rack group 5, it continues to pass through the lubrication device 6. The lubrication device 6 can lubricate the solder tape 8, and the lubricated solder tape 8 can reduce the friction force in the material dividing rack group 7, making the solder tape 8 less likely to be pulled and broken. Finally, the solder tape 8 passes through the material dividing rack group 7, and the solder tape 8 is divided into three different solder tape filaments by the three sets of concave sliding tracks in the material dividing rack group 7, and finally is output through the through hole at the bottom of the bending rod 9.

[0033] The above is only the preferred implementation mode of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present utility model. The structures, devices, and operation methods not specifically described and explained in the present utility model, unless otherwise specified and limited, are implemented according to the conventional means in this field.

Claims

1. A welding tape loading machine for a combined scribing and welding machine, characterized in that: It includes a bottom plate (1). In the middle of the top surface of the bottom plate (1), a vertical plate (2) is fixedly installed. A material roll holder group (3) is installed on the side surface of the vertical plate (2). A monitoring device (4) is fixedly connected on the top surface of the bottom plate (1) and on the side of the vertical plate (2). A bent rod (9) is fixedly installed on the top surface of the bottom plate (1). At the lower end of the top of the bent rod (9), a relay rack group (5) is fixedly installed. A lubrication device (6) is fixedly installed on the side surface of the bent rod (9). At the lower end of the side surface of the bent rod (9), a material distribution rack group (7) is fixedly installed. The material distribution rack group rotatably engages a solder tape (8), and the solder tape (8) sequentially slides through the relay rack group (5) and the material distribution rack group (7).

2. The welding tape loader of the scribing and welding integrated machine according to claim 1, wherein: The material roll holder group (3) includes an inner shaft (303) fixedly connected to the side surface of the vertical plate (2). At the center of the inner shaft (303), a solder tape roll (302) is fixedly nested. A motor (301) is fixedly installed on the outside of the solder tape roll (302). The solder tape roll (302) rotates to output the solder tape (8). The solder tape (8) is slidably installed through a correction reel (304) and a rotating shaft (305). The solder tape (8) is slidably installed through a limit reel (307), and the limit reel (307) is slidably installed at the center of a fixed shaft (306).

3. The welding belt loading machine of a scribing and welding integrated machine according to claim 1, wherein: The relay rack group (5) includes two steel plates (502) fixedly installed at the lower end of the top of the bent rod (9). The first bolt (503) is slidably penetrated through the side surfaces of the two steel plates (502). A relay reel (501) is slidably installed at the center of the first bolt (503).

4. The welding tape loader of a scribing and welding integrated machine according to claim 3, characterized in that: The lubrication device (6) includes a lubrication box body (601) fixedly installed on the side surface of the bent rod (9). An opening (602) is provided at the top end of the lubrication box body (601). An expansion rod (604) is fixedly installed on the other side of the bent rod (9). The end of the expansion rod (604) is fixedly connected to a fixing plate (605). A lubrication sponge (606) is fixedly connected to the other side of the fixing plate (605). A hose (603) is fixedly connected to one side of the lubrication box body (601). The hose (603) penetrates through the side of the bent rod (9) connected to the lubrication box body (601), and the hose (603) penetrates through one side of the fixing plate (605) and is connected to the lubrication sponge (606).

5. The welding tape loading machine of a scribing and welding integrated machine according to claim 4, wherein: The material distribution rack group (7) includes two iron plates (702) fixedly connected to one side of the bent rod (9). The second bolt (703) is fixedly installed at the ends of the two iron plates (702). A material distribution rotating shaft (701) is slidably installed at the center of the second bolt (703). Three sliding tracks are provided on the side surface of the material distribution rotating shaft (701), and the three sliding tracks are respectively slidably connected to three solder tapes (8).