Tubular beam welding tool
By designing the first and second clamping components on the pipe beam welding tool, the problem of deflection of the connecting plate of the trailer hook is solved, ensuring the high accuracy and high yield of the welded finished pipe beams, and improving welding efficiency.
Patent Information
- Application Number
- CN202422374391.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
When welding pipe beams in existing welding tools, the trailer hook connection plate is prone to deflection relative to the pipe beam, resulting in low dimensional accuracy of the welded finished pipe beams.
A pipe beam welding tool is designed, including a first clamping assembly and a second clamping assembly arranged between the left and right of the seat body. The first clamping assembly is used to clamp the pipe beam body and the second clamping assembly is used to clamp the trailer hook connecting plate. The state is changed by the cylinder driving clamping member to ensure that the position of the trailer hook connecting plate is fixed to the pipe beam body.
The dimensional accuracy of welding finished pipe beams is improved, the welding yield rate is improved, the heavy work of manual operation is reduced, and the welding efficiency is improved.
Smart Images

Figure CN223129835U_ABST
Abstract
Description
Technical Field
[0001] The embodiment of the utility model relates to the technical field of vehicle manufacturing, and particularly relates to a pipe beam welding tooling. Background Art
[0002] The pipe beam is an important load-bearing component of the vehicle body, generally arranged on the front side or the rear side of the vehicle frame and arranged along the width direction (transverse direction) of the vehicle frame.
[0003] Some vehicle bodies are also provided with a trailer hitch. Therefore, it is necessary to weld a trailer hitch connecting plate on the pipe beam. The trailer hitch connecting plate is used to connect with the vehicle frame to ensure the firmness of the trailer hitch and meet the strength requirements of the trailer hitch for towing the vehicle.
[0004] When welding the pipe beam with the existing welding tooling, the trailer hitch connecting plate is prone to deflect relative to the pipe beam, resulting in low dimensional accuracy of the welded finished pipe beam. Content of the Utility Model
[0005] The embodiment of the utility model provides a pipe beam welding tooling to solve the problem that when welding the pipe beam with the existing welding tooling, the trailer hitch connecting plate is prone to deflect relative to the pipe beam, resulting in low dimensional accuracy of the welded finished pipe beam.
[0006] To solve the above technical problem, the utility model is implemented as follows:
[0007] In a first aspect, the embodiment of the utility model provides a pipe beam welding tooling. The pipe beam includes: a pipe beam body, and two trailer hitch connecting plates respectively arranged at the left and right end parts of the pipe beam body. The pipe beam welding tooling includes:
[0008] A seat body;
[0009] Two first clamping components, which are arranged on the seat body at intervals, one on the left and one on the right, and are used for clamping the pipe beam body during welding;
[0010] Two second clamping components, which are arranged on the seat body at intervals, one on the left and one on the right, and are used for clamping the two trailer hitch connecting plates during welding.
[0011] Optionally, the first clamping component includes:
[0012] A base, fixedly arranged on the seat body, and an open slot with an upward opening is formed at the top of the base;
[0013] A clamping seat, the lower end part of which is fixedly connected with the seat body;
[0014] A clamping member, rotatably arranged at the upper end part of the clamping seat around a rotation center line extending in the left-right direction, and the clamping member has a limiting slot;
[0015] The clamping member has a first state and a second state relative to the base;
[0016] In the first state, the clamping member approaches the base, and the limiting groove and the opening groove together form a receiving chamber for receiving the pipe beam body. The receiving chamber is used to limit the displacement of the pipe beam body in its own circumferential direction when receiving the pipe beam body;
[0017] In the second state, the clamping member is separated from the base.
[0018] Optionally, the first clamping assembly further includes:
[0019] A first cylinder, which is arranged on the seat body. The telescopic arm of the first cylinder is rotatably connected to the clamping member, and the first cylinder is used to drive the clamping member to switch between the first state and the second state.
[0020] Optionally, the second clamping assembly includes:
[0021] Two first connection seats, which are fixedly arranged on the seat body, one on the left and one on the right;
[0022] Two second connection seats, which are fixedly arranged on the seat body, one on the left and one on the right;
[0023] A second cylinder, which is fixedly arranged on the second connection seat;
[0024] On either side in the left-right direction, the telescopic arm of the second cylinder can extend towards the direction close to the first connection seat. The telescopic arm of the second cylinder and the first connection seat form a clamping portion for clamping the trailer hook connecting plate; when the telescopic arm of the second cylinder extends, it abuts against the trailer hook connecting plate, and the clamping portion clamps the trailer hook connecting plate to limit the displacement of the trailer hook connecting plate.
[0025] Optionally, one side of the upper end of the first connection seat close to the second cylinder has a limiting seat;
[0026] The limiting seat and the telescopic arm of the second cylinder form the clamping portion.
[0027] Optionally, the pipe beam further includes:
[0028] Two buffer beams, which are arranged on the pipe beam body at intervals, one on the left and one on the right;
[0029] The upper end of the first connection seat also has a bearing seat for receiving the buffer beam during welding.
[0030] Optionally, the pipe beam further includes:
[0031] There are two guard plate brackets, and the two guard plate brackets are arranged at intervals, one on the left and one on the right, on the pipe beam body;
[0032] The pipe beam welding tooling includes:
[0033] There are two support seats, and the two support seats are arranged at intervals, one on the left and one on the right, on the seat body, and are used to support the guard plate brackets during welding.
[0034] Optionally, the seat body has a plurality of lifting rings.
[0035] Optionally, the bottom of the seat body has a plurality of wheel assemblies arranged at intervals.
[0036] Optionally, the wheel assembly is a universal wheel assembly.
[0037] In the embodiment of the present utility model, by arranging two first clamping components at intervals, one on the left and one on the right, on the seat body, the pipe beam body can be firmly clamped during welding, avoiding the interference of the displacement of the pipe beam body during welding on the welding. Further, by arranging two second clamping components at intervals, one on the left and one on the right, on the seat body, the two trailer hook connection plates can be firmly clamped during welding. The combination of the first clamping component and the second clamping component can ensure the relative position of the two trailer hook connection plates with respect to the pipe beam body is fixed, ensuring that the welded finished pipe beam has high dimensional accuracy and improving the welding yield. Description of the Drawings
[0038] By reading the detailed description of the preferred embodiments below, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present utility model. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings:
[0039] Figure 1 is a structural schematic diagram of the pipe beam;
[0040] Figure 2 is a structural schematic diagram of the pipe beam welding tooling according to the embodiment of the present utility model;
[0041] Among them:
[0042] 100, pipe beam body; 101, trailer hook connection plate; 102, buffer beam;
[0043] 1, seat body;
[0044] 2, first clamping component; 21, base; 21a, opening groove; 22, clamping seat; 23, clamping piece; 24, first cylinder;
[0045] 3. The second clamping assembly; 31. The first connecting seat; 31a. The limiting seat; 32. The second connecting seat; 33. The second cylinder; 34. The clamping part;
[0046] 4. The support seat; 5. The lifting ring; 6. The wheel assembly. Detailed implementation manners
[0047] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts fall within the protection scope of the present invention.
[0048] The terms "first", "second", etc. in this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such terms can be interchanged under appropriate circumstances so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first" and "second" are usually of the same category, and the number of objects is not limited. For example, the first object can be one or multiple. In addition, "or" in this application means at least one of the connected objects. For example, "A or B" covers three scenarios, namely, Scenario 1: including A and not including B; Scenario 2: including B and not including A; Scenario 3: including both A and B. The character " / " generally indicates an "or" relationship between the associated objects before and after.
[0049] In the technical solutions of this disclosure, similar terms such as "connected", "coupled", or "connected" are not limited to physical or mechanical connections, but may include electrical connections.
[0050] In addition, the technical features involved in different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.
[0051] An embodiment of the present invention provides a pipe beam welding tooling. Refer to Figure 1 As shown, the pipe beam includes: a pipe beam body 100, and two trailer hook connecting plates 101 respectively provided at the left and right end portions of the pipe beam body 100. Refer to Figure 2 As shown, the pipe beam welding tooling includes:
[0052] The seat body 1;
[0053] The first clamping assembly 2, having two, and the two first clamping assemblies 2 are arranged at intervals left and right on the seat body 1 for clamping the pipe beam body 100 during welding;
[0054] The second clamping assembly 3, there are two of them, and the two second clamping assemblies 3 are arranged at intervals on the seat body 1 from left to right, and are used to clamp two trailer hook connection plates 101 during welding.
[0055] It should be noted that the pipe beam in the embodiment of the present invention can be the front anti-collision beam or the rear anti-collision beam of the vehicle. In some alternative embodiments, the pipe beam can also be a structural member additionally provided on the front anti-collision beam, or a structural member additionally provided on the rear anti-collision beam. In the above embodiments, the pipe beam body 100 plays the role of providing support force and providing anti-impact force to resist impact.
[0056] The trailer hook connection plate 101 can be used for the connection between the pipe beam body 100 and the vehicle frame. After the connection, a trailer hook is provided on the pipe beam body 100, which can ensure that the trailer hook bears high traction force. In some alternative embodiments, the vehicle frame may include: a left side beam provided on the left side and extending along the vehicle length direction, and a right side beam provided on the right side and extending along the vehicle length direction.
[0057] In the embodiment of the present invention, by arranging two first clamping assemblies 2 at intervals on the seat body 1 from left to right, the pipe beam body 100 can be firmly clamped during welding, avoiding the interference of the displacement of the pipe beam body 100 during welding on the welding. Further, by arranging two second clamping assemblies 3 at intervals on the seat body 1 from left to right, the two trailer hook connection plates 101 can be firmly clamped during welding. The combination of the first clamping assembly 2 and the second clamping assembly 3 can ensure the relative position of the two trailer hook connection plates 101 with respect to the pipe beam body 100 is fixed, ensuring that the welded finished pipe beam has high dimensional accuracy and improving the welding yield.
[0058] In some embodiments of the present invention, optionally, refer to Figure 2 as shown, the first clamping assembly 2 includes:
[0059] A base 21, fixedly arranged on the seat body 1, and an opening groove 21a with an upward opening is formed at the top of the base 21;
[0060] A clamping seat 22, the lower end of the clamping seat 22 is fixedly connected to the seat body 1;
[0061] A clamping member 23, rotatably arranged at the upper end of the clamping seat 22 around a rotation center line extending in the left-right direction, and the clamping member 23 has a limiting groove (not shown in the figure);
[0062] The clamping member 23 has a first state and a second state relative to the base 21;
[0063] In the first state, the clamping member 23 approaches the base 21, and the limiting groove (not shown in the figure) and the opening groove 21a enclose a receiving chamber for receiving the pipe beam body 100. The receiving chamber is used to limit the circumferential displacement of the pipe beam body 100 when receiving the pipe beam body 100.
[0064] In the second state, the clamping member 23 is disengaged from the base 21.
[0065] It should be noted that in the first state, the clamping member 23 approaches the base 21, and the limiting groove (not shown in the figure) and the opening groove 21a enclose a receiving chamber for receiving the pipe beam body 100, that is, the first clamping assembly 2 clamps the pipe beam body 100. In the second state, the clamping member 23 is disengaged from the base 21, that is, the first clamping assembly 2 releases the clamping of the pipe beam body 100.
[0066] The above structure is simple, highly reliable, and can meet the clamping requirements of the pipe beam body 100.
[0067] In some embodiments of the present invention, optionally, refer to Figure 2 As shown, the first clamping assembly 2 further includes:
[0068] The first cylinder 24 is disposed on the seat body 1. The telescopic arm of the first cylinder 24 is rotatably connected to the clamping member 23. The first cylinder 24 is used to drive the clamping member 23 to switch between the first state and the second state.
[0069] By driving the clamping member 23 to rotate around the rotation center line extending in the left - right direction by the first cylinder 24, the clamping member 23 can be switched between the first state and the second state. The above setting can effectively reduce the heavy operation of manually rotating the clamping member 23. Especially on the industrial production line, the above setting can improve the welding efficiency and the yield rate of the welded finished pipe beam.
[0070] In some embodiments of the present invention, optionally, refer to Figure 2 As shown, the second clamping assembly 3 includes:
[0071] The first connecting seats 31 have two groups, which are fixedly arranged on the seat body 1, one on the left and one on the right;
[0072] The second connecting seats 32 have two groups, which are fixedly arranged on the seat body 1, one on the left and one on the right;
[0073] The second cylinder 33 is fixedly arranged on the second connecting seat 32;
[0074] On either side in the left - right direction, the telescopic arm of the second cylinder 33 can extend towards the direction close to the first connecting seat 31. The telescopic arm of the second cylinder 33 and the first connecting seat 31 form a clamping portion 34 for clamping the trailer hook connecting plate 101. When the telescopic arm of the second cylinder 33 extends, it abuts against the trailer hook connecting plate 101. The clamping portion 34 clamps the trailer hook connecting plate 101 to limit the displacement of the trailer hook connecting plate 101.
[0075] It should be noted that on either side in the left - right direction, the gap between the first connecting seat 31 and the second connecting seat 32 corresponds to the position of the trailer hook connecting plate 101 on the same side. That is to say, when welding is required, after the pipe beam is placed on the pipe beam welding tooling of the embodiment of the present utility model, the two trailer hook connecting plates 101 are respectively located in the gaps between the first connecting seat 31 and the second connecting seat 32 on the same side, that is, the two trailer hook connecting plates 101 are respectively located in the clamping portions on the same side. During welding, the user can operate the telescopic arm of the second cylinder 33 to extend. When the telescopic arm of the second cylinder 33 extends, it abuts against the trailer hook connecting plate 101 and clamps the trailer hook connecting plate 101, so that the positions of the two trailer hook connecting plates 101 relative to the pipe beam body 100 are fixed during welding, ensuring that the welded finished pipe beam has high dimensional accuracy and improving the welding qualified rate.
[0076] In some embodiments of the present utility model, optionally, refer to Figure 2 As shown, on one side of the upper end of the first connecting seat 31 close to the second cylinder 33, there is a limit seat 31a;
[0077] The limit seat 31a and the telescopic arm of the second cylinder 33 form the clamping portion 34.
[0078] In the embodiment of the present utility model, since the limit seat 31a is arranged on one side of the upper end of the first connecting seat 31 close to the second cylinder 33, when operating the clamping portion to clamp the trailer hook connecting plate 101, the stroke required for the telescopic arm of the second cylinder 33 to extend can be reduced. A short stroke is beneficial to improving the clamping execution efficiency and the welding efficiency.
[0079] In some embodiments of the present utility model, optionally, the pipe beam further includes:
[0080] Buffer beams 102, there are two of them, and the two buffer beams 102 are arranged at intervals left and right on the pipe beam body 100;
[0081] The upper end of the first connecting seat 31 further has a bearing seat 31b for receiving the buffer beam 102 during welding.
[0082] In the embodiments of the present utility model, the buffer beam 102 is used to offset part of the impact force through its own deformation when being impacted, avoiding the impact force directly acting on the pipe beam body 100, and effectively improving the structural strength of the pipe beam body 100. Thus, in practical applications, the buffer beam 102 often protrudes circumferentially from the pipe beam body 100. When welding the pipe beam using the embodiments of the present utility model, the buffer beam 102 is likely to interfere with the structural members on the pipe beam welding fixture. Since the upper end portion of the first connecting seat 31 further has a bearing seat 31b for accommodating the buffer beam 102 during welding, it can avoid the interference between the buffer beam 102 and the structural members on the pipe beam welding fixture, improve the welding success rate, and ensure the high dimensional accuracy of the pipe beam after welding.
[0083] In some embodiments of the present utility model, optionally, the pipe beam further includes:
[0084] Two guard plate brackets (not shown in the figure), which are arranged at intervals, one on the left and one on the right, on the pipe beam body 100;
[0085] See Figure 2 As shown, the pipe beam welding fixture includes:
[0086] Two support seats 4, which are arranged at intervals, one on the left and one on the right, on the seat body 1, and are used to support the guard plate brackets (not shown in the figure) during welding.
[0087] In some embodiments of the present utility model, optionally, see Figure 2 As shown, the seat body 1 has a plurality of lifting rings 5. Through the above arrangement, the user can use a lifting device to lift the pipe beam welding fixture of the embodiments of the present utility model, which is convenient for the transportation of the pipe beam welding fixture of the embodiments of the present utility model.
[0088] In some embodiments of the present utility model, optionally, see Figure 2 As shown, the bottom of the seat body 1 has a plurality of wheel assemblies 6 arranged at intervals. Through the above arrangement, the user can manually push or use a traction device to tow the pipe beam welding fixture of the embodiments of the present utility model for transportation on the ground, which is convenient for the transportation of the pipe beam welding fixture of the embodiments of the present utility model.
[0089] In some embodiments of the present utility model, optionally, the wheel assembly 6 is a universal wheel assembly. Through the above arrangement, the transportation convenience can be further improved.
[0090] The embodiments of the present utility model have been described above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present utility model, those of ordinary skill in the art can also make many forms without departing from the spirit and scope protected by the claims of the present utility model, and all of them fall within the protection scope of the present utility model.
Claims
1. A pipe beam welding tooling, characterized in that The pipe beam includes: a pipe beam body, and two trailer hook connection plates respectively arranged at the left and right ends of the pipe beam body. The pipe beam welding tooling includes: A seat body; Two first clamping components, which are spaced left and right on the seat body and are used to clamp the pipe beam body during welding; Two second clamping components, which are spaced left and right on the seat body and are used to clamp the two trailer hook connection plates during welding.
2. The pipe beam welding tooling according to claim 1, wherein The first clamping component includes: A base, fixedly arranged on the seat body, and an upward-opening groove is formed at the top of the base; A clamping seat, the lower end of which is fixedly connected to the seat body; A clamping member, rotatably arranged at the upper end of the clamping seat around a rotation center line extending in the left-right direction, and the clamping member has a limiting groove; The clamping member has a first state and a second state relative to the base; In the first state, the clamping member approaches the base, and the limiting groove and the opening groove together form a receiving chamber for receiving the pipe beam body, and the receiving chamber is used to limit the circumferential displacement of the pipe beam body when receiving the pipe beam body; In the second state, the clamping member is separated from the base.
3. The pipe beam welding tooling according to claim 2, wherein The first clamping component further includes: A first cylinder, arranged on the seat body, and the telescopic arm of the first cylinder is rotatably connected to the clamping member, and the first cylinder is used to drive the clamping member to switch between the first state and the second state.
4. The pipe beam welding tooling according to claim 1, wherein The second clamping component includes: Two first connection seats, fixedly arranged on the seat body left and right; Two second connection seats, fixedly arranged on the seat body left and right; A second cylinder, fixedly arranged on the second connection seat; On either side in the left-right direction, the telescopic arm of the second cylinder can extend towards the first connection seat, and the telescopic arm of the second cylinder and the first connection seat form a clamping part for clamping the trailer hook connection plate; when the telescopic arm of the second cylinder extends, it abuts against the trailer hook connection plate, and the clamping part clamps the trailer hook connection plate to limit the displacement of the trailer hook connection plate.
5. The pipe beam welding tooling according to claim 4, wherein On the side of the upper end of the first connection seat close to the second cylinder, there is a limiting seat; The limiting seat and the telescopic arm of the second cylinder form the clamping part.
6. The pipe beam welding tooling according to claim 4, wherein The pipe beam further includes: Two buffer beams, which are spaced left and right on the pipe beam body; The upper end of the first connection seat also has a bearing seat for receiving the buffer beam during welding.
7. The pipe beam welding tooling according to claim 6, wherein The pipe beam further includes: There are two guard plate brackets, and the two guard plate brackets are arranged at intervals, one on the left and one on the right, on the pipe beam body; The pipe beam welding tooling includes: There are two support seats, and the two support seats are arranged at intervals, one on the left and one on the right, on the seat body, and are used to support the guard plate brackets during welding.
8. The pipe beam welding tooling according to claim 1, characterized in that The seat body has a plurality of lifting rings.
9. The pipe beam welding tooling according to any one of claims 1 to 8, characterized in that The bottom of the seat body has a plurality of wheel assemblies arranged at intervals.
10. The pipe beam welding tooling according to claim 9, characterized in that The wheel assembly is a universal wheel assembly.