Surface cleaning device for V-method casting part

By designing a V-method casting cleaning device that supports the grinding head in the shell and blowing away dust from the fan blades, the problems of workers' labor intensity and difficulty in observation are solved, and the effect of efficient cleaning and convenient observation is achieved.

CN223130318UActive Publication Date: 2025-07-22JINAN SHENGSHI SUNSHINE MASCH PARTS CO LTD
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Patent Information

Application Number
CN202422377336.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the prior art, workers have a high labor intensity when cleaning the surface of V-method castings, and the smoke and dust generated during cleaning affect the observation effect, resulting in poor cleaning effect.

Method used

A V-method casting surface cleaning device is designed, including a support shell, a grinding head and a driving component. The rotating motor drives the grinding head to rotate for polishing and cleaning, and blows away dust through the fan blades and air inlets in the support shell. At the same time, LED light strips are used to provide lighting to improve the observation effect.

Benefits of technology

It reduces the labor intensity of workers, improves the cleaning effect of the casting surface, reduces the impact of floating dust, and enhances the convenience of observing the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a V-method casting part surface cleaning device which comprises a supporting shell, a grinding head and a driving assembly, the supporting shell is in a prismatic table shape, the interior of the supporting shell is hollow, an opening is formed in one end of the supporting shell, the grinding head penetrates through the opening and is rotationally connected into the opening, the driving assembly is arranged in the supporting shell and connected with the grinding head, and the driving assembly is connected with the grinding head. The end, away from the opening, of the supporting shell is connected with a supporting wiring mechanism. The utility model belongs to the technical field of casting cleaning, and particularly relates to a surface cleaning device for a V-method casting part, which aims at cleaning impurities on the surface and the structure of the casting part cast by the V-method, is convenient for a worker to hold by hand, combines functions required by cleaning the surface of the casting part, improves the observation effect when the surface of the casting part is cleaned, and reduces floating dust on the surface of the casting part.
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Description

Technical Field

[0001] The utility model belongs to the technical field of casting cleaning, and particularly relates to a surface cleaning device for V-method castings. Background Art

[0002] V-method casting is a special casting method. It is a method of producing by film sealing and negative pressure hardening, and is suitable for the production of medium-sized, simple-shaped and relatively precise castings.

[0003] After the casting is shaken out and cleaned, there are some impurities on the surface and structure of the casting, including large sand grains formed by heating the casting surface and other attached impurities, etc., which need to be manually inspected. The existing cleaning method is that the worker holds a lamp in one hand, and uses a angle grinder in the other hand to clean the impurities on the casting. The two hands operate simultaneously, increasing the labor intensity of the worker, and the smoke and dust generated during cleaning affect the worker's observation of the casting surface, affecting the cleaning effect of the casting surface. Content of the Utility Model

[0004] The technical problem to be solved by the utility model is to facilitate the worker to hold, combine the functions required for cleaning the casting surface, improve the observation effect during the cleaning of the casting surface, and reduce the floating dust on the casting surface.

[0005] To solve the above technical problems, the technical solution adopted by the utility model is as follows: A surface cleaning device for V-method castings, including a support housing, the support housing is in the shape of a frustum of a pyramid and is hollow inside, one end of the support housing is provided with an opening, and further includes a grinding head and a driving component, the grinding head passes through the opening and is rotatably connected in the opening, the driving component is arranged inside the support housing, the driving component is connected to the grinding head, and a support wire guiding mechanism is connected to the end of the support housing far away from the opening.

[0006] Further, the driving component includes a rotating motor, a rotating shaft and a limiting plate, the limiting plate is fixedly connected to the inner side wall of the support housing near the end with the opening, one end of the rotating shaft is rotatably connected to the inner end face of the support housing far away from the opening, the other end of the rotating shaft passes through the limiting plate and is connected to the grinding head, the rotating motor is installed on the outer end face of the support housing far away from the opening, and the output end of the rotating motor is connected to the rotating shaft.

[0007] Further, a fan blade is fixedly connected to the outer side wall of the rotating shaft.

[0008] Further, the support wire guiding mechanism includes a connecting plate and a connecting pipe, the connecting plate is in an L shape, one end of the connecting plate is fixedly connected to the end of the support housing far away from the opening, the other ends of the connecting plate are connected to each other, one end of the connecting pipe is fixedly connected to the end of the rotating motor far away from the support housing, and the other end of the connecting pipe is fixedly connected to the end where the connecting plate is connected to each other.

[0009] Furthermore, the connecting plates are symmetrically arranged in a cross shape in pairs, and wire passing holes are formed at the centers of the other ends of the mutually connected connecting plates, and the wire passing holes are communicated with the inside of the connecting pipes.

[0010] Furthermore, air inlets are formed in the outer side wall of the support shell at the end far away from the opening, and the air inlets are arranged at equal intervals.

[0011] Furthermore, a support backing plate is fixedly connected to the middle of the outer side wall of the support shell, the support backing plate is adjacent to the air inlet and close to the opening end, and an LED light strip is arranged at the end of the support backing plate close to the opening.

[0012] After adopting the above structure, the beneficial effects of the present utility model are as follows: for cleaning impurities existing on the surface and at the structure of the casting in V-process casting, the grinding head is driven to rotate by the driving component for grinding and cleaning. While the grinding head rotates, the fan inside the support shell is driven to rotate, and gas is ejected through the opening of the support shell to blow the dust generated by the grinding of the grinding head. The LED light strip is used to illuminate the contact surface of the grinding head to improve the cleaning effect of the surface grinding of the casting. Air enters through the air inlet on the side wall of the end of the support shell far away from the opening, so that the air inside and outside the support shell flows, and the ejected gas is used to blow the dust. Description of the Drawings

[0013] The drawings are used to provide further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model.

[0014] Figure 1 It is a schematic diagram of the overall structure of a surface cleaning device for V-process castings proposed by the present utility model;

[0015] Figure 2 It is a schematic diagram of the connecting plate structure of a surface cleaning device for V-process castings proposed by the present utility model;

[0016] Figure 3 It is a half-sectional view of a surface cleaning device for V-process castings proposed by the present utility model.

[0017] In the drawings: 1. Support shell, 2. Opening, 3. Grinding head, 4. Driving component, 5. Support wire passing mechanism, 6. Rotating motor, 7. Rotating shaft, 8. Limiting plate, 9. Fan blade, 10. Connecting plate, 11. Connecting pipe, 12. Wire passing hole, 13. Air inlet, 14. Support backing plate, 15. LED light strip. Detailed Embodiments

[0018] As Figures 1-3As shown in the figure, a surface cleaning device for V-process castings includes a support housing 1. The support housing 1 is frustum-shaped and hollow inside. One end of the support housing 1 is provided with an opening 2. It also includes a grinding head 3 and a driving assembly 4. The grinding head 3 passes through the opening 2 and is rotatably connected inside the opening 2. The driving assembly 4 is arranged inside the support housing 1 and is connected to the grinding head 3. The end of the support housing 1 far from the opening 2 is connected with a support wire-walking mechanism 5. The device is placed by supporting through the support wire-walking mechanism 5, which is convenient for workers to pick up. The driving assembly 4 drives the grinding head 3 to rotate, and the surface of the casting is polished by the grinding head 3 to achieve impurity cleaning.

[0019] As Figure 3 shown in the figure, in order to make the grinding head 3 rotate and achieve impurity cleaning on the surface of the casting, the driving assembly 4 includes a rotating motor 6, a rotating shaft 7 and a limiting plate 8. The limiting plate 8 is fixedly connected to the inner side wall of the support housing 1 near the end with the opening. One end of the rotating shaft 7 is rotatably connected to the inner end face of the support housing 1 far from the opening 2. The other end of the rotating shaft 7 passes through the limiting plate 8 and is connected to the grinding head 3. The rotating motor 6 is installed on the outer end face of the support housing 1 far from the opening 2. The output end of the rotating motor 6 is connected to the rotating shaft 7. The rotating motor 6 is externally powered. By the rotation of the rotating motor 6, the rotating shaft 7 is driven to rotate synchronously. At the same time, the internal limiting plate 8 is used to increase the stability of the rotating shaft 7, driving the grinding head 3 to rotate for grinding and cleaning.

[0020] In order to improve the observation effect on the surface of the casting during grinding, a support pad 14 is fixedly connected to the middle of the outer side wall of the support housing 1. The support pad 14 is adjacent to the air inlet 13 and is close to the end of the opening 2. An LED light strip 15 is provided at the end of the support pad 14 close to the opening 2. The LED light strip 15 faces the grinding end of the grinding head 3 and irradiates on the surface of the workpiece, which is convenient for workers to observe the flatness of the surface of the casting.

[0021] As Figures 1-3 shown in the figure, in order to blow the dust on the surface of the casting, a fan blade 9 is fixedly connected to the outer side wall of the rotating shaft 7. While the rotating motor 6 drives the rotating shaft 7 to rotate, the fan blade 9 is driven to rotate inside the support housing 1. An air inlet 13 is opened on the outer side wall of the support housing 1 far from the opening 2. The air inlets 13 are arranged at equal intervals. The rear end of the fan blade 9 extracts gas into the support housing 1 through the air inlet 13, and the gas is ejected from the corner at the opening 2 end of the support housing 1 and acts on the surface polished by the grinding head 3, simultaneously realizing the function of blowing dust.

[0022] As Figure 1 and Figure 2As shown, for the convenience of device placement and handling by workers, the support wire routing mechanism 5 includes a connecting plate 10 and a connecting pipe 11. The connecting plate 10 is arranged in an L shape. One end of the connecting plate 10 is fixedly connected to the end of the support housing 1 far from the opening 2, and the other ends of the connecting plate 10 are connected to each other. One end of the connecting pipe 11 is fixedly connected to the end of the rotating motor 6 far from the support housing 1, and the other end of the connecting pipe 11 is fixedly connected to the end where the connecting plate 10 is connected to each other. The connecting plates 10 are arranged in a pairwise symmetric cross shape. A wire routing hole 12 is opened at the center of the other ends of the connected connecting plates 10, and the wire routing hole 12 is communicated with the inside of the connecting pipe 11. The outer side walls of the connecting plates 10 that are pairwise symmetric and connected to the support housing 1 support and place the device. Inside, the connecting pipe 11 improves the connection stability, enabling workers to hold the connecting plate 10 or the connecting pipe 11 to pick up the device. At the same time, the wire routing hole 12 is communicated with the inside of the connecting pipe 11, and wires can be routed through the connecting pipe 11 to be electrically connected to the rotating motor 6 and the LED light strip 15, hiding the wire harness and reducing the obstruction of the wire harness.

[0023] During specific use, after the operator wires the device, the rotating motor 6 is driven to drive the rotating shaft 7 to rotate, and the LED light strip 15 is powered on. A worker holds the connecting plate 10 or the connecting pipe 11 with one hand, and uses the LED light strip 15 to obliquely irradiate the surface of the workpiece to polish and clean the impurities on the surface of the casting. While the grinding head 3 rotates, the fan blade 9 inside the support housing 1 rotates to extract the air outside the support housing 1 and spray it out from the corners of the opening 2 of the support housing 1, promoting air flow to disperse the dust generated during grinding, facilitating the worker's observation in cooperation with the LED light strip 15. After grinding, the outer side wall of the connecting plate 10 and the support pad 14 are used to stably place the device.

[0024] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents. Generally speaking, if those of ordinary skill in the art are inspired by it and, without departing from the gist of the creation of the present invention, design similar structural methods and embodiments to this technical solution without creative efforts, they should all fall within the protection scope of the present invention.

Claims

1. A surface cleaning device for V-process castings, comprising a support housing, the support housing is frustum-shaped and hollow inside, and one end of the support housing is provided with an opening, characterized in that: It further includes a grinding head and a driving assembly. The grinding head is rotatably connected to the opening through the opening. The driving assembly is arranged inside the support housing. The driving assembly is connected to the grinding head. One end of the support housing away from the opening is connected with a support wire routing mechanism.

2. The surface cleaning device for a V-process casting part according to claim 1, wherein: The driving assembly includes a rotary motor, a rotating shaft and a limiting plate. The limiting plate is fixedly connected to the inner side wall of the support housing near the end with the opening. One end of the rotating shaft is rotatably connected to the inner end face of the support housing at the end away from the opening. The other end of the rotating shaft penetrates through the limiting plate and is connected to the grinding head. The rotary motor is installed on the outer end face of the support housing at the end away from the opening. The output end of the rotary motor is connected to the rotating shaft.

3. The surface cleaning device for a V-process casting according to claim 2, characterized in that: A fan blade is fixedly connected to the outer side wall of the rotating shaft.

4. A surface cleaning device for V-process castings according to claim 1, characterized in that: The support wire routing mechanism includes a connecting plate and a connecting pipe. The connecting plate is arranged in an L shape. One end of the connecting plate is fixedly connected to the end of the support housing away from the opening. The other ends of the connecting plate are connected to each other. One end of the connecting pipe is fixedly connected to the end of the rotary motor away from the support housing. The other end of the connecting pipe is fixedly connected to the end where the connecting plates are connected to each other.

5. The surface cleaning device for V-process castings according to claim 4, wherein: The connecting plates are symmetrically arranged in a cross shape in pairs. A wire routing hole is opened at the center of the other ends of the connecting plates connected to each other. The wire routing hole is communicated with the inside of the connecting pipe.

6. The surface cleaning device for a V-process casting according to claim 1, characterized in that: An air inlet is opened on the outer side wall of the support housing at the end away from the opening. The air inlets are arranged at equal intervals.

7. The surface cleaning device for V-process casting parts according to claim 1, characterized in that: A support backing plate is fixedly connected to the middle of the outer side wall of the support housing. The support backing plate is adjacent to the air inlet and is close to the end with the opening. An LED light strip is arranged at the end of the support backing plate close to the opening.