Grinding head tool and photovoltaic glass processing equipment

Through the design of the grinding head workpiece, combined with the first pressing part and the second pressing part, the problem of changing the tool after photovoltaic glass is solved, efficient drilling and finishing is achieved, the processing process is simplified, and the production efficiency is improved.

CN223130375UActive Publication Date: 2025-07-22TUNGHSU TECH GRP CO LTD
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Patent Information

Application Number
CN202422407125.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-22
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing photovoltaic glass hole drilling process is difficult to ensure the accuracy and flatness of the hole position, and the tool needs to be replaced for subsequent grinding, which increases operational complexity and reduces production efficiency.

Method used

A grinding head workpiece is provided, including a grinding head body, a first pressing part and a second pressing part, a first pressing part for drilling and reaming the holes, and a second pressing part for grinding the holes. The overall design can be completed without changing the tool.

Benefits of technology

It realizes efficient hole drilling and finishing of photovoltaic glass, simplifies the processing process, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to photovoltaic glass production, and provides a grinding head tool which comprises a grinding head body, a first press-in part and a second press-in part, the first press-in part is arranged at the end, facing a workpiece, of the grinding head body and used for drilling and / or chambering, and the second press-in part is arranged on the grinding head body and located on the side, away from the workpiece, of the first press-in part and used for grinding a hole. The first press-in part completes cutting and hole forming of a workpiece, the second press-in part conducts finish machining on the surface of a hole, tool retracting is conducted after finish machining is completed, and punching and finish machining grinding of photovoltaic glass can be completed without replacing a tool. In addition, the utility model further provides photovoltaic glass processing equipment which comprises the grinding head tool.
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Description

Technical Field

[0001] The present disclosure relates to the production of photovoltaic glass, and particularly to a grinding head tooling. Additionally, it also relates to a photovoltaic glass processing device including this grinding head tooling. Background Art

[0002] With the increasing attention to controlling carbon emissions and promoting energy transformation, photovoltaic glass, as an important clean energy material, not only helps reduce carbon emissions but is also widely used in new energy vehicles and various photovoltaic products. However, in the process of processing photovoltaic glass, when it is necessary to set specific shapes such as round holes on the glass, the existing drilling techniques and subsequent grinding processes face some challenges.

[0003] Traditional photovoltaic glass drilling processes usually use ordinary grinding heads, and this method is difficult to ensure the dimensional accuracy and flatness of the hole positions. More critically, after the existing techniques complete drilling, it is also necessary to replace the tool to perform subsequent grinding and finishing work. This tool-changing process not only increases the complexity of the operation but also significantly reduces the overall production efficiency. Summary of the Utility Model

[0004] The technical problem to be solved by the present disclosure is to provide a grinding head tooling that can simultaneously complete the drilling and finishing grinding of a workpiece without tool changing, simplify the processing flow, and is beneficial to improving work efficiency.

[0005] Another technical problem to be solved by the present disclosure is to provide a photovoltaic glass processing device that can simplify the processing flow, complete the drilling and finishing grinding of photovoltaic glass without tool changing, shorten the operation time, and is beneficial to improving work efficiency.

[0006] To solve the above technical problems, the present disclosure provides a grinding head tooling, including a grinding head main body, a first pressing-in part, and a second pressing-in part. The first pressing-in part is arranged at the end of the grinding head main body facing the workpiece for drilling and / or reaming, and the second pressing-in part is arranged on the grinding head main body and on the side of the first pressing-in part away from the workpiece for grinding the hole.

[0007] In some embodiments, the first pressing-in part includes a cutting plane and a cutting peripheral surface. The cutting plane is the end face of the grinding head main body facing the workpiece, the cutting peripheral surface is located on the periphery of the cutting plane, and a plurality of convex points are provided on the cutting plane.

[0008] In some embodiments, at least one guiding groove is provided on the cutting plane.

[0009] In some embodiments, a first chamfer is formed at the junction of the cutting plane and the cutting peripheral surface.

[0010] In some embodiments, the cross-sectional area of the second press-in part gradually decreases along the length direction of the grinding head body from the connection with the first press-in part.

[0011] In some embodiments, a second chamfer is provided at the adjacent position of the first press-in part and the second press-in part.

[0012] In some embodiments, a forming scraper is further provided on the grinding head body, and the forming scraper is located on the side of the second press-in part away from the workpiece.

[0013] In some embodiments, the forming scraper is provided with a conical surface, and the conical surface faces the second press-in part.

[0014] In some embodiments, the forming scraper and the second press-in part are integrally formed with the grinding head body.

[0015] The present disclosure also provides a photovoltaic glass processing device, including the grinding head tooling according to any one of the above.

[0016] Through the above technical solutions, the grinding head tooling provided by the present disclosure includes a grinding head body, a first press-in part and a second press-in part. The first press-in part is arranged at the end of the grinding head body facing the workpiece, and the second press-in part is arranged on the grinding head body and is located on the side of the first press-in part away from the workpiece, so as to use the first press-in part to complete the cutting and hole forming of the workpiece, use the second press-in part to perform finish machining on the surface of the hole, and after completion, retract the tool, and the punching and finish machining and grinding of the optical workpiece can be completed without replacing the tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present disclosure, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0018] Figure 1 is a schematic structural diagram of the grinding head tooling disclosed in the embodiments of the present disclosure;

[0019] Figure 2 is a schematic structural diagram of the cutting plane disclosed in the embodiments of the present disclosure.

[0020] Description of the reference numerals:

[0021] 1. Grinding head body; 2. First press-in part; 2-1. Cutting plane; 2-2. Cutting peripheral surface; 3. Second press-in part; 4. Guide groove; 5. Second chamfer; 6. Forming scraper; 6-1. Conical surface. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following further describes in detail the embodiments of the present disclosure in conjunction with the accompanying drawings and examples. The detailed descriptions and drawings of the following examples are used to exemplarily illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms, not limited to the specific embodiments disclosed herein, but including all technical solutions falling within the scope of the claims.

[0023] The present disclosure provides these embodiments to make the present disclosure thorough and complete, and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangements of components and steps, the components of materials, numerical expressions and values described in these embodiments should be construed as merely exemplary, rather than as limitations.

[0024] It should be noted that in the description of the present disclosure, unless otherwise specified, the meaning of "a plurality" is greater than or equal to two; the orientation or positional relationship indicated by terms such as "upper", "lower", etc. is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present disclosure. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0025] In addition, the "first", "second" and similar terms used in the present disclosure do not denote any order, quantity or importance, but are only used to distinguish different parts. "Vertical" is not strictly vertical, but within the allowable error range. Terms such as "including" or "comprising" mean that the elements before the term cover the elements listed after the term, and do not exclude the possibility of also covering other elements.

[0026] It should also be noted that in the description of the present disclosure, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances. When it is described that a specific device is located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0027] All terms used in this disclosure have the same meanings as those understood by those of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and should not be interpreted in an idealized or overly formal sense, unless specifically defined as such herein.

[0028] Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the specification.

[0029] See Figure 1 and Figure 2 According to a first aspect of the present disclosure, a grinding head tooling is provided, including a grinding head body 1, a first press-in part 2, and a second press-in part 3. The first press-in part 2 is arranged at the end of the grinding head body 1 facing the workpiece for drilling and / or reaming. The second press-in part 3 is arranged on the grinding head body 1 and on the side of the first press-in part away from the workpiece for grinding the hole. The grinding head body 1 serves as the basic part of the entire tooling, bears other components, and is connected to the processing equipment. The first press-in part 2 efficiently forms the required holes or other shapes on the workpiece, and the second press-in part 3 performs finish machining on the surface of the hole to ensure the dimensional accuracy and flatness of the hole.

[0030] The grinding head tooling provided by the present disclosure can be used to process any kind of workpiece, such as: plates, display screens, and lenses. Hereinafter, photovoltaic glass will be used as the workpiece for detailed description.

[0031] When using this grinding head tooling to process photovoltaic glass, first, the first press-in part 2 completes the cutting of the photovoltaic glass to form the required holes. Then, without changing the tool, the second press-in part 3 can perform surface finish machining on the formed holes to achieve the required dimensional accuracy and flatness. After the entire process is completed, the grinding head retracts, thereby realizing the efficient drilling and finish machining grinding of the photovoltaic glass, which is beneficial to improving work efficiency.

[0032] In some embodiments, the first press-in part 2 includes a cutting plane 2-1 and a cutting peripheral surface 2-2. The cutting plane 2-1 is the end face of the grinding head body 1 facing the workpiece. The cutting peripheral surface 2-2 is located on the periphery of the cutting plane 2-1. A number of convex points are provided on the cutting plane 2-1. The cutting plane 2-1 is located at the end face of the grinding head body 1 facing the workpiece and is the first part where the grinding head contacts the photovoltaic glass. The cutting peripheral surface 2-2 is located on the periphery of the cutting plane 2-1 and is used to assist in forming the side wall of the hole. The convex points are provided on the cutting plane 2-1 and are the key parts for cutting the photovoltaic glass, and are used to provide effective cutting force during the drilling process.

[0033] In addition, it should be noted that the convex points are made of high-strength materials such as cemented carbide or diamond, which have wear resistance. Their shapes and distributions can be optimized according to different materials and processing requirements to improve cutting efficiency and stability. A coolant circulation channel is provided inside the grinding head body 1 to ensure that the coolant circulates in the circulation channel during the processing, improving the cooling effect and extending the tool life.

[0034] In some embodiments, at least one guiding groove 4 is provided on the cutting plane 2-1. The guiding groove 4 can be arranged at the center position of the cutting plane or distributed in different regions of the cutting plane. The specific position can be determined according to the actual processing requirements. The guiding groove 4 can be linear, arc-shaped or other suitable shapes to adapt to different processing paths and requirements. The guiding groove 4 can help the first pressing-in part 2 move better along the predetermined path, reduce deviation and improve processing accuracy. In addition, the guiding groove 4 can also assist the flow of the coolant or the chips of the photovoltaic glass, ensuring that the coolant can effectively cover the cutting area and the residual chips do not affect the cutting effect. Exemplarily, referring to Figure 2 , the guiding groove 4 can be set as two intersecting linear grooves located on the cutting plane 2-1.

[0035] In some embodiments, a first chamfer 2-3 is formed at the adjacent position of the cutting plane 2-1 and the cutting peripheral surface 2-2. The first chamfer 2-3 can be a rounded corner, an inclined angle or other suitable shapes. The specific shape can be determined according to the actual processing requirements. By setting the first chamfer 2-3, the stress generated during the cutting process of the first pressing-in part 2 can be effectively dispersed, reducing the risk of the tool being damaged due to stress concentration. The first chamfer 2-3 can make the cutting process of the first pressing-in part 2 smoother, reduce the accumulation of materials during the cutting process and improve the cutting efficiency.

[0036] In some embodiments, the cross-sectional area of the second pressing-in part 3 gradually decreases along the length direction of the grinding head body 1 from its connection with the first pressing-in part 2. The gradually decreasing cross-sectional area can reduce the resistance encountered during the finishing process, enabling the second pressing-in part 3 to perform finishing in the hole. Since the cross-sectional area gradually decreases, the stress received by the second pressing-in part 3 when entering the hole will also gradually decrease, thereby reducing the risk of wear and damage of the second pressing-in part 3.

[0037] In some embodiments, a second chamfer 5 is provided at the adjacent position of the first pressing-in part 2 and the second pressing-in part 3. The second chamfer 5 can be a rounded corner, an inclined angle or other suitable shapes. The specific shape can be determined according to the actual processing requirements. By setting the second chamfer 5, the stress generated at the connection of the first pressing-in part 2 and the second pressing-in part 3 can be effectively dispersed, reducing the risk of the grinding head being damaged due to stress concentration. The second chamfer 5 can make the transition between the first pressing-in part 2 and the second pressing-in part 3 smoother, reduce the accumulation of materials generated during the switching process and improve the cutting efficiency.

[0038] In some embodiments, a forming tool 6 is further provided on the grinding head body 1. The forming tool 6 is located on the side of the second pressing portion 3 away from the workpiece, is provided on the grinding head body, and is located on the side of the second pressing portion away from the workpiece, and is used for chamfering and leveling the connection between the hole and the surface of the workpiece, removing fine burrs or unevenness, which is beneficial to improving the quality of the photovoltaic glass.

[0039] In some embodiments, the forming tool 6 is provided with a conical surface 6-1, and the conical surface 6-1 faces the second pressing portion 3. The conical surface 6-1 can reduce the resistance when the forming tool 6 enters the hole, making it easier for the grinding head body 1 to enter and perform scraping and leveling.

[0040] In some embodiments, the forming tool 6 and the grinding head body 1 are integrally formed, and the second pressing portion 3 and the grinding head body 1 are integrally formed. The integrally formed design eliminates the weak links at the joints, improves the overall strength and durability of the grinding head. The integral forming reduces the tolerance accumulation that may occur during the assembly process, which is beneficial to improving the machining accuracy of the grinding head. The integral forming reduces the number of connecting parts, reducing the failure of the grinding head caused by the loosening or breakage of the connecting parts.

[0041] The second aspect of the present disclosure provides a photovoltaic glass processing device, including the grinding head tooling provided in any of the above embodiments. This photovoltaic glass processing device can simplify the processing process, complete the punching and finish grinding of the photovoltaic glass without replacing the tool, shorten the operation time, and is beneficial to improving work efficiency.

[0042] To better understand the technical solution of the present disclosure, the following is described in combination with relatively preferred technical features.

[0043] Participate Figure 1 And Figure 2, the present disclosure provides a grinding head tooling, which includes a grinding head main body 1, a first press-in part 2, a second press-in part 3 and a forming scraper 6. The first press-in part 2 is arranged at the end of the grinding head main body 1 facing the workpiece for drilling and reaming. The second press-in part 3 is arranged on the grinding head main body 1 and on the side of the first press-in part away from the workpiece for grinding the hole. The forming scraper 6 is located on the side of the second press-in part 3 away from the workpiece. The forming scraper 6 is provided with a conical surface 6-1, and the conical surface 6-1 faces the second press-in part 3. The first press-in part 2 includes a cutting plane 2-1 and a cutting peripheral surface 2-2. The cutting plane 2-1 is the end surface of the grinding head main body 1 facing the workpiece. The cutting peripheral surface 2-2 is located on the periphery of the cutting plane 2-1. A number of convex points are provided on the cutting plane 2-1. At least one guiding groove 4 is provided on the cutting plane 2-1. A first chamfer 2-3 is formed at the adjacent position of the cutting plane 2-1 and the cutting peripheral surface 2-2. The cross-sectional area of the second press-in part 3 gradually decreases along the length direction of the grinding head main body 1 from its connection with the first press-in part 2. A second chamfer 5 is provided at the adjacent position of the first press-in part 2 and the second press-in part 3. The forming scraper 6 and the grinding head main body 1 are integrally formed. The second press-in part 3 and the grinding head main body 1 are integrally formed.

[0044] The processing steps for the hole in the above solution are as follows. When using this grinding head tooling to process photovoltaic glass, the first press-in part 2 first contacts the surface of the photovoltaic glass. The convex points on the cutting plane 2-1 play a cutting role and cooperate with the cutting peripheral surface 2-2 to complete the formation of the hole. Subsequently, the second press-in part 3 continues to grind the inner surface of the hole. Its design with a gradually decreasing cross-sectional area makes the finishing process smoother and improves the smoothness and flatness of the hole wall. The design of the second chamfer 5 makes the transition between the first press-in part 2 and the second press-in part 3 smoother, reduces stress concentration, and improves the processing accuracy. Finally, the forming scraper performs the final scraping and leveling treatment on the hole wall. The conical surface 6-1 further improves the scraping effect and flatness. After the whole process is completed, the grinding head retracts the tool, and the whole process from drilling to finishing and then to the final scraping and chamfering can be completed without changing the tool, which is beneficial to improving the production efficiency.

[0045] So far, the embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details well known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed here based on the above description.

[0046] Although some specific embodiments of the present disclosure have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for illustration purposes and not for limiting the scope of the present disclosure. Those skilled in the art should understand that the above embodiments can be modified or partial technical features can be equivalently replaced without departing from the scope and spirit of the present disclosure. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way.

Claims

1. A grinding head tooling, characterized in that, Comprising: A grinding head body (1); A first press-in part (2), which is arranged at the end of the grinding head body (1) facing the workpiece for drilling and / or reaming; A second press-in part (3), which is arranged on the grinding head body (1) and on the side of the first press-in part (2) away from the workpiece for grinding the hole.

2. The grinding head tooling according to claim 1, wherein, The first press-in part (2) includes a cutting plane (2-1) and a cutting peripheral surface (2-2). The cutting plane (2-1) is the end face of the grinding head body (1) facing the workpiece. The cutting peripheral surface (2-2) is located on the periphery of the cutting plane (2-1). A number of bumps are provided on the cutting plane (2-1).

3. The grinding head tooling according to claim 2, characterized in that, At least one guiding groove (4) is provided on the cutting plane (2-1).

4. The grinding head tooling according to claim 2, characterized in that, A first chamfer (2-3) is formed at the adjacent position of the cutting plane (2-1) and the cutting peripheral surface (2-2).

5. The grinding head tooling according to any one of claims 1-4, characterized in that The cross-sectional area of the second press-in part (3) gradually decreases along the length direction of the grinding head body (1) from its connection with the first press-in part (2).

6. The grinding head tooling according to any one of claims 1-4, characterized in that, A second chamfer (5) is provided at the adjacent position of the first press-in part (2) and the second press-in part (3).

7. The grinding head tooling according to any one of claims 1-4, characterized in that, A forming cutter (6) is further provided on the grinding head body (1), and the forming cutter (6) is located on the side of the second press-in part (3) away from the workpiece.

8. The grinding head tooling according to claim 7, wherein The forming cutter (6) is provided with a conical surface (6-1), and the conical surface (6-1) faces the second press-in part (3).

9. The grinding head tooling according to claim 7, characterized in that, The forming cutter (6) and the second press-in part (3) are integrally formed with the grinding head body (1).

10. A photovoltaic glass processing device, characterized in that, Including the grinding head tooling according to any one of claims 1-9.