Sealing ring mounting tool
By designing seal ring installation tools, we ensure that the seal ring is subjected to uniform force in the pitch system of the wind turbine unit, solving the damage caused by uneven installation of the seal ring, improving installation efficiency and quality, and reducing the failure rate of electrical components.
Patent Information
- Application Number
- CN202422318518.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The sealing ring is unevenly installed in the pitch system of the wind turbine generator set, resulting in inadequate installation or damage, which in turn causes lubricating oil leakage inside the pitch reducer and increases the frequency of electrical components failures.
Design a seal ring installation tool, including a support seat and a mounting ring, the seal ring sleeve is installed on the installation ring, and the installation is completed by tapping the support seat to ensure that the seal ring is subjected to uniform force and avoid position deviation or damage caused by uneven force.
It improves the installation efficiency and quality of the seal ring, avoids installation position deviation or damage caused by uneven force, and reduces the frequency of electrical components failures.
Smart Images

Figure CN223130596U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of mechanical installation, and specifically, to a sealing ring installation tool. Background Art
[0002] Sealing rings are commonly used parts in mechanical equipment. Taking a wind turbine generator set as an example, when installing the sealing ring in the pitch system, due to poor workmanship or problems with the installation method, the sealing ring often experiences uneven stress during installation, resulting in the situation that the sealing ring is not properly installed or deformed and damaged. If the sealing ring is not properly installed or damaged, the lubricating oil inside the pitch reducer will leak into the pitch motor, electromagnetic brake, and other electrical components, ultimately causing the electrical components to be oiled and increasing the failure frequency of the pitch system. Utility Model Content
[0003] The purpose of the present disclosure is to provide a sealing ring installation tool that can make the sealing ring receive uniform stress during installation and avoid damage to the sealing ring due to uneven stress during installation.
[0004] To achieve the above purpose, the present disclosure provides a sealing ring installation tool, including:
[0005] A support seat;
[0006] An installation ring, the bottom surface of the installation ring is fixedly connected to the support seat, the outer diameter of the installation ring is adapted to the inner diameter of the sealing ring to be installed, a pick-and-place hole is formed in the center of the installation ring, and the pick-and-place hole penetrates through the support seat.
[0007] Optionally, a chamfer is provided at the edge of the top surface of the installation ring.
[0008] Optionally, the installation ring is conical, and the diameter of the bottom surface is larger than the diameter of the top surface.
[0009] Optionally, the installation ring is detachably connected to the support seat. A plurality of threaded holes and connectors are provided on the installation ring, and a plurality of threaded holes are also provided on the support seat. The connectors can cooperate with the threaded holes on the installation ring and the support seat to fixedly connect the installation ring to the support seat.
[0010] Optionally, the top surface of the connector is not higher than the top surface of the installation ring.
[0011] Optionally, a flexible pad is provided on the top surface of the installation ring.
[0012] Optionally, anti-slip lines are provided on the inner wall of the pick-and-place hole.
[0013] Optionally, a holding portion is provided on the support seat.
[0014] Optionally, the holding portion includes a plurality of grooves provided on the outer wall of the support base, and the plurality of grooves are evenly distributed along the circumferential direction of the support base.
[0015] Optionally, the sealing ring installation tool is used for installing the sealing ring in the pitch reducer of the wind turbine generator set.
[0016] Compared with the prior art, the advantages of the present utility model are as follows: The sealing ring installation tool of the present utility model includes a support base and an installation ring. When installing the sealing ring, the sealing ring can be first sleeved on the installation ring, and then the installation of the sealing ring is completed by knocking the support base. Since the bottom surface of the sealing ring fits on the top surface of the support base, the force on the support base can be evenly transmitted to the sealing ring after the support base is stressed, ensuring that the force on the sealing ring is uniform, and avoiding position deviation or damage caused by uneven force after the installation of the sealing ring is completed, thereby improving the installation efficiency and installation quality of the sealing ring.
[0017] Other features and advantages of the present disclosure will be described in detail in the following specific implementation manners. Brief Description of the Drawings
[0018] The drawings are used to provide a further understanding of the present disclosure, and constitute a part of the specification. Together with the following specific implementation manners, they are used to explain the present disclosure, but do not constitute a limitation to the present disclosure. In the drawings:
[0019] Figure 1 is a schematic structural diagram of the sealing ring installation tool provided in the exemplary embodiment of the present disclosure;
[0020] Figure 2 is an exploded view of the sealing ring installation tool provided in the exemplary embodiment of the present disclosure.
[0021] Description of the Reference Numerals
[0022] 1 - support base; 11 - holding portion; 111 - groove;
[0023] 2 - installation ring; 21 - picking and placing hole; 211 - anti-slip pattern; 22 - chamfer; 23 - flexible pad;
[0024] 3 - threaded hole; 4 - connecting piece. Detailed Description of the Preferred Embodiments
[0025] The following detailed description of the specific implementation manners of the present disclosure is provided in conjunction with the accompanying drawings. It should be understood that the specific implementation manners described herein are only for explaining and understanding the present disclosure, and are not used to limit the present disclosure.
[0026] In the present disclosure, unless otherwise specified, the orientation terms such as "upper, lower, high, low, top, bottom" generally refer to the orientation of the corresponding components or structures in the direction of gravity. Specifically, reference may be made to Figure 1 the drawing direction shown. "Inner, outer" refer to the inside and outside of the contour of the corresponding component. In addition, it should be noted that the terms such as "first, second" are used to distinguish one element from another, and do not have sequentiality and importance. Additionally, in the description with reference to the drawings, the same reference numerals in different drawings represent the same elements. The above definitions are only used to explain and illustrate the present disclosure and should not be construed as a limitation to the present disclosure.
[0027] For ease of understanding, hereinafter, reference is made to the appended Figures 1 to 2 drawings, and the specific structure and working principle of the seal ring installation tool of the present disclosure are described in detail in conjunction with the embodiments.
[0028] The present disclosure relates to a seal ring installation tool, which can ensure uniform force on the seal ring during seal ring installation, and avoid problems such as position deviation or damage of the seal ring after installation. Refer to Figure 1 and Figure 2 , the seal ring installation tool of the present disclosure includes a support base 1 and an installation ring 2. The support base 1 serves to support the seal ring and the installation ring 2, and can be made of a metal material, and is circular or rectangular for easy adaptation to the seal ring, so that the support base 1 has good strength. The bottom surface of the installation ring 2 is fixedly connected to the support base 1, and the outer diameter of the installation ring 2 is set to be adapted to the inner diameter of the seal ring to be installed, so that the seal ring to be installed can be sleeved on the installation ring 2 during installation. A pick-and-place hole 21 is also formed at the center position of the installation ring 2, and the pick-and-place hole 21 penetrates the support base 1. After the seal ring is installed by the seal ring installation tool, the operator can insert his hand or a tool into the pick-and-place hole to remove the seal ring installation tool.
[0029] Specifically, during the installation of the seal ring, first, the seal ring needs to be sleeved on the installation ring 2, so that the inner wall of the seal ring fits on the outer wall of the installation ring 2, and the bottom surface of the seal ring also fits on the top surface of the support base 1. Then, the support base 1 is moved to the position where the seal ring is to be installed, and the support base 1 is inverted so that the seal ring is located in the position to be installed. Finally, the operator taps the support base 1 with a tool to complete the installation of the seal ring. After the seal ring is installed, the operator can also remove the seal ring installation tool through the pick-and-place hole 21 for the next use.
[0030] For the seal ring installation tool of the present disclosure, when installing the seal ring, the seal ring is sleeved on the installation ring 2, and then the installation of the seal ring is completed by knocking the support seat 1. Since the bottom surface of the seal ring fits on the top surface of the support seat 1, after the support seat 1 is stressed, it can be evenly transmitted to the seal ring, ensuring uniform stress on the seal ring and avoiding position deviation or damage caused by uneven stress after the installation of the seal ring, thereby improving the installation efficiency and quality of the seal ring.
[0031] In an embodiment of the present disclosure, refer to Figure 1 and Figure 2 , a chamfer 22 is provided at the edge of the top surface of the installation ring 2. By providing the chamfer 22, it can play a role of transition and guidance when the seal ring is sleeved on the installation ring 2, making the sleeving process of the seal ring more convenient and fast, and reducing the occurrence of the situation where the seal ring is stuck on the installation ring 2. In other embodiments of the present disclosure, refer to Figure 1 and Figure 2 , the installation ring 2 is conical, and the diameter of the bottom surface is larger than that of the top surface. Such a setting can make the inner wall of the seal ring fit more tightly on the inner wall of the installation ring 2 after the seal ring is installed on the installation ring 2, ensuring the stability of the seal ring during the installation process and the movement process of the support seat 1, and avoiding the seal ring falling off the installation ring 2. Of course, in other embodiments, other structures can also be provided on the installation ring 2 to ensure the stability of the seal ring and the convenience of installation, which can be determined according to the actual situation, and the present disclosure does not limit this.
[0032] In an embodiment of the present disclosure, refer to Figure 1 and Figure 2 , the height of the installation ring 2 is set to be at most the same as that of the seal ring to be installed. When the seal ring is installed on the installation ring 2, if the height of the installation ring 2 is higher than that of the seal ring, it will cause the seal ring to be difficult to fall off the installation ring 2 during installation, resulting in the failure of the installation of the seal ring. And setting the height of the installation ring 2 to be at most the same as that of the seal ring to be installed can ensure that the bottom surface of the seal ring can definitely contact the position to be installed, thus facilitating the installation of the seal ring.
[0033] During the actual use process, the size of the seal ring often needs to be changed according to the equipment. To improve the applicability of the seal ring installation tool of the present disclosure, in an embodiment of the present disclosure, refer to Figure 1 and Figure 2 , the installation ring 2 is detachably connected to the support seat 1. In this embodiment, a plurality of threaded holes 3 are provided on the installation ring 2 and the support seat 1. When it is necessary to fixedly connect the installation ring 2 to the support seat 1, it is necessary to connect through a connecting member 4, and the connecting member 4 can be a bolt.
[0034] The connection process is as follows: The end of the connecting member 4 passes through the mounting ring 2 and the threaded hole 3 on the support base 1 at one time, so that the threads on the connecting member 4 are matched with the threads on the inner wall of the threaded hole 3 to complete the fixation. After the fixation is completed, the tip of the connecting member 4 should not be higher than the top surface of the mounting ring 2 to prevent the connecting member 4 from interfering with or scratching the equipment where the sealing ring needs to be installed during the installation of the sealing ring. Of course, in other embodiments, the mounting ring 2 can also be detachably connected to the support base 1 in other ways, which can be determined according to the actual situation, and the present disclosure does not limit this.
[0035] In an embodiment of the present disclosure, refer to Figure 1 and Figure 2 , a flexible pad 23 is provided on the top of the mounting ring 2. The flexible pad 23 can be made of materials such as rubber and resin and has a certain buffering effect. By providing the flexible pad 23, when the top surface of the mounting ring 2 abuts against the position where the sealing ring is to be installed, it can play a certain buffering role. On the one hand, it can buffer the impact force on the equipment when the staff knocks on the support base 1, and on the other hand, it can also buffer the impact force on the equipment when the mounting ring 2 is placed. And, in order to facilitate the sealing ring to be sleeved on the mounting ring 2, a chamfer 22 can also be provided at the outer edge of the top surface of the flexible pad 23.
[0036] In an embodiment of the present disclosure, refer to Figure 1 and Figure 2 , anti-slip lines 211 are provided on the inner wall of the access hole 21. By providing the anti-slip lines 211, when the staff takes out the support base 1 through the access hole 21, it can increase the friction between the fingers or tools of the staff and the inner wall of the access hole 21, and prevent the support base 1 from being difficult to take out. Refer to Figure 1 , in this embodiment, the anti-slip lines 211 are annular grooves provided on the inner wall of the access hole 21 for the fingers or tools of the staff to grab to increase the friction. Of course, in other embodiments, the anti-slip lines 211 can also be of other types, which can be determined according to the actual situation, and the present disclosure does not limit this.
[0037] In an embodiment of the present disclosure, refer to Figure 1 and Figure 2 , a holding part 11 is provided on the support base 1. By providing the holding part 11, when the staff needs to move the support base 1, a position is provided for the staff to hold and move. In this embodiment, the support base 1 is circular, and the holding part 11 includes a plurality of grooves 111. The grooves 111 are arc-shaped grooves, which are convenient for cooperating with the fingers or tools of the staff. And the plurality of grooves 111 are evenly distributed in the circumferential direction of the support base 1, and can also enable the staff to cooperate with one or more grooves 111 on the support base 1 when at different positions of the support base 1 to move the support base 1.
[0038] In an embodiment of the present disclosure, a sealing ring installation tool is used for installing a sealing ring in a pitch reducer of a wind turbine generator. The installation process is as follows: First, the sealing ring needs to be sleeved on the installation ring 2 so that the inner wall of the sealing ring fits on the outer wall of the installation ring 2, and the bottom surface of the sealing ring also needs to fit on the top surface of the support seat 1. Then, the support seat 1 is moved to the installation position of the sealing ring, and the support seat 1 is inverted so that the sealing ring is located in the installation position. Finally, the operator uses a tool to strike the support seat 1 to complete the installation of the sealing ring. After the installation of the sealing ring is completed, the operator can also remove the sealing ring installation tool through the access hole 21 for use next time.
[0039] The sealing ring installation tool of the present disclosure includes a support seat 1 and an installation ring 2. When installing the sealing ring, the sealing ring can be sleeved on the installation ring 2 first and then installed. During the installation process, the operator strikes the support seat 1 to make the sealing ring uniformly stressed, avoiding the situation that the installation position of the sealing ring shifts after installation or the sealing ring is damaged during installation, thereby improving the installation efficiency and accuracy of the sealing ring.
[0040] The preferred embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings. However, the present disclosure is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.
[0041] In addition, it should be noted that, in the above specific embodiments, the various specific technical features described can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the present disclosure will not separately describe various possible combination methods.
[0042] Furthermore, any combination can be made between various different embodiments of the present disclosure as long as it does not violate the idea of the present disclosure, and it should also be regarded as the content disclosed by the present disclosure.
Claims
1. A sealing ring installation tool, characterized in that, Comprising: Support base; Mounting ring, the bottom surface of the mounting ring is fixedly connected to the support base, the outer diameter of the mounting ring is adapted to the inner diameter of the sealing ring to be installed, a pick-and-place hole is formed in the center of the mounting ring, and the pick-and-place hole penetrates the support base.
2. The seal ring installation tool according to claim 1, characterized in that, A chamfer is provided at the edge of the top surface of the mounting ring.
3. The seal ring installation tool according to claim 1, characterized in that, The mounting ring is conical, and the diameter of the bottom surface is larger than that of the top surface.
4. The sealing ring installation tool according to claim 1, wherein, The mounting ring is detachably connected to the support base. A plurality of threaded holes and connecting members are provided on the mounting ring, and a plurality of threaded holes are also provided on the support base. The connecting members can cooperate with the threaded holes on the mounting ring and the support base to fixedly connect the mounting ring to the support base.
5. The seal ring installation tool according to claim 4, characterized in that, The top surface of the connecting member is not higher than the top surface of the mounting ring.
6. The seal ring installation tool according to claim 1, characterized in that, A flexible pad is provided on the top surface of the mounting ring.
7. The seal ring installation tool according to claim 1, characterized in that, Anti-slip threads are provided on the inner wall of the pick-and-place hole.
8. The seal ring installation tool according to claim 1, characterized in that, A gripping portion is provided on the support base.
9. The seal ring installation tool according to claim 8, characterized in that, The gripping portion includes a plurality of grooves provided on the outer wall of the support base, and the plurality of grooves are evenly distributed along the circumferential direction of the support base.
10. The seal ring installation tool according to claim 1, characterized in that, The sealing ring installation tool is used for installing the sealing ring in the variable pitch reducer of the wind turbine generator.