Splitting machine
By introducing adjustable limiting and cutting units into the slitter, the problem of only fixed diameters and lengths in the prior art is solved, and adaptive cutting of tubular pearl cotton of different sizes and lengths is achieved.
Patent Information
- Application Number
- CN202421829641.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-30
AI Technical Summary
Existing slitting machines can only cut single diameter tubular pearl cotton, and the shear length is fixed and cannot be adjusted.
A slitting machine is designed, including assembly line assembly, limit assembly and cutting assembly. The limit assembly has an adjustable limit unit. The cutting assembly has an adjustable cutting unit that can adapt to tubular pearl cotton of different diameters and achieve cutting of different lengths by adjusting the spacing between the cutting units.
The limit of tubular pearl cotton of different sizes is achieved, and can be cut into different lengths to meet diverse processing needs.
Smart Images

Figure CN223130928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of EPE processing equipment, and particularly relates to a cutting machine. Background Art
[0002] Polyethylene foamed cotton is a non-crosslinked closed-cell structure, also known as EPE pearl cotton, which is a new type of environmentally friendly packaging material. Pearl cotton has many advantages such as water-proof, moisture-proof, shock-proof, sound-insulating, heat-insulating, good plasticity, strong toughness, recyclable, environmentally friendly, and strong impact resistance. It also has good chemical resistance and is an ideal substitute for traditional packaging materials.
[0003] At present, after continuously producing EPE strips by an extruder, they are cut by a cutting machine. However, the current cutting machine has the disadvantages of only being applicable to cutting tubular EPE with a single diameter, and the cutting length is fixed and non-adjustable. Summary of the Utility Model
[0004] The main purpose of the utility model is to propose a cutting machine, aiming at the disadvantages that the current cutting machine is only applicable to cutting tubular EPE with a single diameter, and the cutting length is fixed and non-adjustable.
[0005] To achieve the above purpose, a cutting machine proposed by the utility model includes: a pipeline assembly, a limiting assembly, and a cutting assembly. The pipeline assembly is provided with a cutting area, and the pipeline assembly is used for conveying tubular EPE; the limiting assembly has two limiting units, and the two limiting units are installed on both sides in the width direction of the pipeline assembly, located in the cutting area and arranged oppositely. The relatively arranged parts of the two limiting units are adjustable in the width direction of the pipeline assembly to correspond to different diameters of the tubular EPE; and, the cutting assembly is installed corresponding to the cutting area, has a plurality of cutting units, and the plurality of cutting units are arranged at intervals along the length direction of the pipeline assembly and are movably arranged along the length direction of the pipeline assembly to adjust the interval distance.
[0006] In an embodiment, the limiting unit includes:
[0007] A connecting piece, extending along the height direction of the pipeline assembly and fixedly connected to the pipeline assembly;
[0008] A first stop piece, adjustably installed on the connecting piece along the width direction of the pipeline assembly and at least partially extending along the height direction of the pipeline assembly to limit the tubular EPE in the width direction of the pipeline assembly;
[0009] A second stop piece, at least adjustable along the height direction of the pipeline assembly and at least partially extending along the width direction of the pipeline assembly to limit the tubular EPE in the height direction of the pipeline assembly.
[0010] In one embodiment, the connecting member has a first extension portion extending in the height direction of the pipeline assembly, and a first limiting groove penetrating in the width direction of the pipeline assembly is provided on the first extension portion; the first stopper has a first threaded rod extending in the width direction of the pipeline assembly, the first bolt rod penetrates through the first limiting groove, and a baffle extending in the height direction of the pipeline assembly is provided at one end of the first threaded rod;
[0011] The limiting unit further includes two first nuts, and the two first nuts are threadedly connected to the first bolt rod to fix the first stopper to the connecting member.
[0012] In one embodiment, the first limiting groove extends in the height direction of the pipeline assembly; second bolt rods extending in the width direction of the pipeline are provided on both sides of the pipeline assembly in the width direction, and the second bolt rods penetrate through the first limiting groove; the limiting unit further includes a second nut, and the second nut is threadedly connected to the second bolt rod to fix the connecting member to the pipeline assembly;
[0013] One end of the first extension portion extends in the width direction of the pipeline assembly to form a second extension portion; a second limiting groove extending in the width direction of the pipeline assembly is provided on the second extension portion; a third bolt rod extending in the height direction of the pipeline assembly is provided on the second stopper, and the third bolt rod penetrates through the second limiting groove; the limiting unit further includes a third nut, and the third nut is threadedly connected to the third bolt rod to fix the second stopper to the connecting member.
[0014] In one embodiment, the cutting assembly includes:
[0015] A mounting plate provided with two third limiting grooves extending in the length direction of the pipeline assembly; the two third limiting grooves are provided corresponding to both sides of the pipeline assembly in the width direction;
[0016] A thermal resistance wire for cutting the tubular EPE;
[0017] A mounting assembly including two mounting members respectively adjustably mounted in the two third limiting grooves along the length direction of the pipeline assembly; and the two mounting members are oppositely arranged in the width direction of the pipeline assembly and are respectively used for fixing both ends of the thermal resistance wire;
[0018] Wherein, one mounting assembly and one thermal resistance wire form one cutting unit.
[0019] In one embodiment, the mounting member includes:
[0020] Mounting holes are provided through the width direction of the assembly line component for the thermal resistance wire to pass through;
[0021] Threaded holes, one end communicating with the mounting holes and the other end communicating with the outside;
[0022] Set screws are installed in the threaded holes, and the ends extend into the mounting holes to position the thermal resistance wire.
[0023] In one embodiment, the slitter further includes a baffle, which is movably installed on one side of the cutting area along the height direction of the assembly line component to block the movement of the tubular EPE.
[0024] In one embodiment, the slitter further includes a sensor and a controller. The controller is electrically connected to the sensor and the assembly line component respectively. The sensor is disposed on the baffle to emit an electrical signal when the tubular EPE abuts against the baffle.
[0025] In one embodiment, a plurality of the limiting components are provided and are spaced along the length direction of the assembly line component.
[0026] In one embodiment, a plurality of the limiting components are spaced along the length direction of the assembly line component, and a plurality of cutting units are respectively located in the gaps between the plurality of limiting components.
[0027] The technical solution of the present utility model transports the tubular EPE by adopting an assembly line component and transports the tubular EPE to the cutting area. In order to prevent the tubular EPE from bending on the assembly line component and unable to ensure the cutting length, it is necessary to limit the tubular EPE. The limiting component has two limiting units. The limiting units are installed on both sides of the width direction of the assembly line component, are located in the cutting area and are oppositely arranged. The oppositely arranged parts of the two limiting units are adjustable in the width direction of the assembly line component to limit tubular EPEs with different diameters; then the cutting component cuts the tubular EPE located in the cutting area. The cutting component has a plurality of cutting units, and the plurality of cutting units are spaced along the length direction of the assembly line component, and the spacing distance is adjustable, so as to cut tubular EPEs with different lengths. Therefore, the slitter can limit tubular EPEs with different sizes and can obtain tubular EPEs with different lengths by adjusting the cutting units. Description of the Drawings
[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0029] Figure 1 Schematic diagram of the structure of an embodiment of the slitter provided by the present invention;
[0030] Figure 2 Schematic diagram of the structure of the limit component in the slitter provided by the present invention;
[0031] Figure 3 Schematic diagram of the structure of the cutting component in the slitter provided by the present invention.
[0032] Explanation of the reference numerals in the drawings:
[0033] 100, slitter; 1, pipeline component; 2, limit component; 21, limit unit; 211, connecting piece; 2111, first extension part; 21111, first limit groove; 2112, second extension part; 21121, second limit groove; 212, first stop piece; 2121, first threaded rod; 2122, baffle; 213, second stop piece; 2131, third bolt rod; 214, second bolt rod; 215, first nut; 216, second nut; 217, third nut; 3, cutting component; 31, mounting plate; 311, third limit groove; 32, cutting unit; 321, thermal resistance wire; 322, mounting component; 3221, mounting piece; 32211, mounting hole; 32212, threaded hole; 32213, setscrew; 4, baffle.
[0034] The realization of the object, functional features and advantages of the present invention will be further described with reference to the embodiments and the drawings. Specific embodiments
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0036] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, such directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0037] In addition, if there are descriptions such as "first", "second", etc. involved in the embodiments of the present utility model, such descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or the solution where A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0038] Currently, after continuously producing EPE strips by an extruder, they are cut by a slitter. However, the current slitter has the disadvantages of only being applicable to cutting tubular EPE with a single diameter and having a fixed and non-adjustable cutting length.
[0039] The present utility model provides a slitter.
[0040] Please refer to Figure 1 , in an embodiment of the present utility model, the slitter 100 includes: a pipeline assembly 1, a limiting assembly 2, and a cutting assembly 3. The pipeline assembly 1 is provided with a cutting area, and the pipeline assembly 1 is used for conveying tubular EPE. The limiting assembly 2 has two limiting units 21, and the two limiting units 21 are installed on both sides in the width direction of the pipeline assembly 1, located within the cutting area and arranged oppositely. The oppositely arranged parts of the two limiting units 21 are adjustable in the width direction of the pipeline assembly 1 to correspond to different diameters of the tubular EPE. And the cutting assembly 3 is installed corresponding to the cutting area and has a plurality of cutting units 32. The plurality of cutting units 32 are arranged at intervals along the length direction of the pipeline assembly 1 and are movably arranged along the length direction of the pipeline assembly 1 to adjust the interval distance.
[0041] The technical solution of the present utility model conveys tubular EPE by using the pipeline assembly 1 and conveys the tubular EPE to the cutting area. In order to prevent the tubular EPE from bending on the pipeline assembly 1 and unable to ensure the cutting length, it is necessary to limit the tubular EPE. The limiting assembly 2 has two limiting units 21, and the limiting units 21 are installed on both sides of the pipeline assembly 1 in the width direction, located within the cutting area and arranged oppositely. The relatively arranged parts of the two limiting units 21 are adjustable in the width direction of the pipeline assembly 1 to limit tubular EPE with different diameters; then the cutting assembly 3 cuts the tubular EPE located in the cutting area. The cutting assembly 3 has a plurality of cutting units 32, and the plurality of cutting units 32 are arranged at intervals along the length direction of the pipeline assembly 1, and the interval distance is adjustable, so as to cut tubular EPE with different lengths. Therefore, the slitter 100 can limit tubular EPE with different sizes and can obtain tubular EPE with different lengths by adjusting the cutting units 32.
[0042] In order to limit the tubular EPE, in one embodiment, the limiting unit 21 includes: a connecting member 211, a first stopper 212 and a second stopper 213; the connecting member 211 extends along the height direction of the pipeline assembly 1 and is fixedly connected to the pipeline assembly 1; so that the whole limiting unit 21 can be fixedly connected to the pipeline assembly 1; the first stopper 212 is adjustably installed on the connecting member 211 along the width direction of the pipeline assembly 1 and at least partially extends along the height direction of the pipeline assembly 1 to limit the tubular EPE in the width direction of the pipeline assembly 1; the second stopper 213 is at least adjustable along the height direction of the pipeline assembly 1 and at least partially extends along the width direction of the pipeline assembly 1 to limit the tubular EPE in the height direction of the pipeline assembly 1.
[0043] Specifically, the connecting member 211 has a first extension portion 2111 extending along the height direction of the pipeline assembly 1, and a first limiting groove 21111 penetrating along the width direction of the pipeline assembly 1 is provided on the first extension portion 2111; the first stopper 212 has a first threaded rod 2121 extending along the width direction of the pipeline assembly 1, the first bolt rod penetrates through the first limiting groove 21111, and a baffle 21224 extending along the height direction of the pipeline assembly 1 is provided at one end of the first threaded rod 2121; the baffle 21224 is used to abut against the tubular EPE, and the two opposite baffles 21224 jointly limit the tubular EPE in the width direction of the pipeline assembly 1. The limiting unit 21 further includes two first nuts 215. After adjusting the position of the baffle 21224, the two first nuts 215 are threadedly connected to the first bolt rod to fix the first stopper 212 to the connecting member 211, so as to fix the position of the baffle 21224.
[0044] To prevent the tubular EPE from arching in the height direction of the assembly line component 1, which may affect the cutting length of the tubular EPE. One end of the first extension part 2111 extends along the width direction of the assembly line component 1 to form the second extension part 2112; the second extension part 2112 is provided with a second limiting groove 21121 extending along the width direction of the assembly line component 1; the second stop member 213 extends integrally along the width direction of the assembly line component 1, and the second stop member 213 further has a third bolt rod 2131 extending along the height direction of the assembly line component 1, and the third bolt rod 2131 passes through the second limiting groove 21121; the third bolt rod 2131 can move along the width direction of the assembly line component 1 and is used to abut against the circumferential position of the upper half of the tubular EPE to limit the tubular EPE. The limiting unit 21 further includes a third nut 217, and the third nut 217 is threadedly connected to the third bolt rod 2131 to fix the second stop member 213 to the connecting member 211. In the specific fixing manner of the connecting member 211, the first limiting groove 21111 is arranged to extend along the height direction of the assembly line component 1; second bolt rods 214 extending in the width direction of the assembly line are provided on both sides in the width direction of the assembly line component 1, and the second bolt rods 214 pass through the first limiting groove 21111; the limiting unit 21 further includes a second nut 216, and the second nut 216 is threadedly connected to the second bolt rod 214 to fix the connecting member 211 to the assembly line component 1.
[0045] In one type of embodiment, the cutting assembly 3 is arranged as follows: the cutting assembly 3 includes a mounting plate 31, a thermal resistance wire 321, and a mounting assembly 322. The mounting plate 31 is provided with two third limiting grooves 311 extending along the length direction of the assembly line component 1; the two third limiting grooves 311 are arranged on both sides in the width direction of the assembly line component 1; the thermal resistance wire 321 is used to cut the tubular EPE; the mounting assembly 322 includes two mounting members 3221, which are respectively adjustably mounted in the two third limiting grooves 311 along the length direction of the assembly line component 1, and the mounting members 3221 can slide along the third limiting members. The two mounting members 3221 are arranged oppositely in the width direction of the assembly line component 1 and are respectively used to fix both ends of the thermal resistance wire 321; one of the mounting assemblies 322 and one thermal resistance wire 321 form a cutting unit 32. The simultaneous sliding of the two mounting members 3221 of a cutting unit 32 can change the position of the thermal resistance wire 321, thereby adjusting the distance between the two thermal resistance wires 321 and thus adjusting the cutting length.
[0046] In order to install the thermal resistance wire 321 on the mounting member 3221 and facilitate the replacement of the thermal resistance wire 321 after subsequent damage, the mounting member 3221 includes a mounting hole 32211, a threaded hole 32212 and a setscrew 32213. The mounting hole 32211 is provided through in the width direction of the pipeline assembly 1 for the thermal resistance wire 321 to pass through; one end of the threaded hole 32212 communicates with the mounting hole 32211 and the other end communicates with the outside; the setscrew 32213 is installed in the threaded hole 32212, and the end extends into the mounting hole 32211 to position the thermal resistance wire 321. When the setscrew 32213 is loosened, the end of the thermal resistance wire 321 can be taken out from the mounting hole 32211.
[0047] In order to stop the movement of the tubular EPE after it reaches the cutting area for easy cutting, the slitter 100 further includes a baffle 21224, which is movably installed along the height direction of the pipeline assembly 1 on one side of the cutting area to block the movement of the tubular EPE. After cutting is completed, the baffle 21224 moves downward along the height direction of the pipeline assembly 1 to enable the cut tubular EPE to continue to flow and enter the next process.
[0048] In order to prevent friction from being generated between the pipeline assembly 1 and the tubular EPE after the baffle 21224 blocks the tubular EPE, causing the tubular EPE to deform and affecting the cutting length and the shape after cutting, it is necessary to pause the pipeline assembly 1 when the tubular EPE abuts against the baffle 21224. The slitter 100 further includes a sensor and a controller. The controller is electrically connected to the sensor and the pipeline assembly 1 respectively. The sensor is arranged on the baffle 21224 to emit an electrical signal when the tubular EPE abuts against the baffle 21224. After receiving the electrical signal, the controller stops the operation of the pipeline assembly 1, and after completing the cutting action and lowering the baffle 21224, the pipeline assembly 1 is restarted.
[0049] In order to better limit the tubular EPE to extend in a straight line direction, a plurality of limiting components 2 are provided and arranged at intervals along the length direction of the pipeline assembly 1.
[0050] In order to prevent the limiting component 2 from hindering the downward movement of the cutting unit 32, a plurality of limiting components 2 are arranged at intervals along the length direction of the pipeline assembly 1, and a plurality of cutting units 32 are respectively located in the gaps between the plurality of limiting components 2.
[0051] The above are only exemplary embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.
Claims
1. A slitter, characterized in that, Including: An assembly line component, provided with a cutting area, for conveying tubular EPE; A limiting component, having two limiting units, the two limiting units are installed on both sides in the width direction of the assembly line component, located within the cutting area and arranged oppositely, and the oppositely arranged parts of the two limiting units are adjustable in the width direction of the assembly line component to correspond to different diameters of the tubular EPE; and, A cutting component, installed corresponding to the cutting area, having a plurality of cutting units, the plurality of cutting units are arranged at intervals in the length direction of the assembly line component and are movably arranged in the length direction of the assembly line component to adjust the interval distance.
2. The slitter according to claim 1, wherein The limiting unit includes: A connecting piece, extending in the height direction of the assembly line component and fixedly connected to the assembly line component; A first stopper, adjustably installed on the connecting piece in the width direction of the assembly line component and at least partially extending in the height direction of the assembly line component to limit the tubular EPE in the width direction of the assembly line component; A second stopper, at least adjustably arranged in the height direction of the assembly line component and at least partially extending in the width direction of the assembly line component to limit the tubular EPE in the height direction of the assembly line component.
3. The slitter according to claim 2, characterized in that, The connecting piece has a first extension part extending in the height direction of the assembly line component, and a first limiting groove penetrating in the width direction of the assembly line component is provided on the first extension part; the first stopper has a first threaded rod extending in the width direction of the assembly line component, the first threaded rod penetrates through the first limiting groove, and a baffle extending in the height direction of the assembly line component is provided at one end of the first threaded rod; The limiting unit further includes two first nuts, and the two first nuts are threadedly connected to the first threaded rod to fix the first stopper to the connecting piece.
4. The slitter according to claim 3, characterized in that, The first limiting groove extends in the height direction of the assembly line component; second bolt rods extending in the width direction of the assembly line are provided on both sides in the width direction of the assembly line component, and the second bolt rods penetrate through the first limiting groove; the limiting unit further includes a second nut, and the second nut is threadedly connected to the second bolt rod to fix the connecting piece to the assembly line component; One end of the first extension part extends in the width direction of the assembly line component to form a second extension part; a second limiting groove extending in the width direction of the assembly line component is provided on the second extension part; a third bolt rod extending in the height direction of the assembly line component is provided on the second stopper, and the third bolt rod penetrates through the second limiting groove; the limiting unit further includes a third nut, and the third nut is threadedly connected to the third bolt rod to fix the second stopper to the connecting piece.
5. The slitter according to claim 1, characterized in that, The cutting component includes: A mounting plate, provided with two third limiting grooves extending in the length direction of the assembly line component; the two third limiting grooves are arranged corresponding to both sides in the width direction of the assembly line component; A thermal resistance wire, for cutting the tubular EPE; The installation components include two installation parts, which are respectively adjustably installed in the two third limit slots along the length direction of the pipeline assembly; and the two installation parts are oppositely arranged in the width direction of the pipeline assembly and are respectively used to fix both ends of the thermal resistance wire. Wherein, one installation component and one thermal resistance wire form one cutting unit.
6. The slitter according to claim 5, characterized in that The installation part includes: An installation hole, which is penetrated in the width direction of the pipeline assembly for the thermal resistance wire to pass through; A threaded hole, one end of which communicates with the installation hole and the other end communicates with the outside; A setscrew, which is installed in the threaded hole and the end extends into the installation hole to position the thermal resistance wire.
7. The slitter according to claim 1, characterized in that, The slitter further includes a baffle, which is movably installed on one side of the cutting area along the height direction of the pipeline assembly to block the movement of the tubular EPE.
8. The slitter according to claim 7, characterized in that, The slitter further includes a sensor and a controller. The controller is electrically connected to the sensor and the pipeline assembly respectively. The sensor is arranged on the baffle to emit an electrical signal when the tubular EPE abuts against the baffle.
9. The slitter according to claim 1, characterized in that, There are multiple limit components, and they are arranged at intervals along the length direction of the pipeline assembly.
10. The slitter according to claim 9, characterized in that, Multiple limit components are arranged at intervals along the length direction of the pipeline assembly, and multiple cutting units are respectively located in the gaps between the multiple limit components.