Float machining device for deck plate of air bearing table
By designing a floating processing device on the table panel of the air float table, the thickness error and height difference are eliminated by using the floating rod and the positioning mold, the problem of insufficient hole position accuracy is solved, and high-precision steel ball fit is achieved to avoid air leakage.
Patent Information
- Application Number
- CN202422080036.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The hole processing accuracy of the existing air float table counter panels is insufficient, resulting in poor matching of steel balls, easy to leak air, and unable to achieve labor-saving effect.
A floating processing device for the table panel of the air floating table is designed. Through the combination of the floating rod and the positioning mold, floating processing is achieved, the sheet thickness error and the table height difference are eliminated, the hole position accuracy is ensured, and the tool pinch force is maintained through the disc spring.
High-precision processing of the hole position of the air float table panel is achieved, avoiding air leakage caused by poor hole position matching, and ensuring the rigidity and accuracy of the processing.
Smart Images

Figure CN223130939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field technology of air-floating table panel processing, in particular to a floating processing device for an air-floating table panel. Background Art
[0002] In the woodworking equipment industry, when turning multi-layer panels, a lot of manpower can be saved by operating on an air flotation table with rolling steel balls. The air flotation table is composed of supporting feet, an air storage box, an air flotation table panel, and a steel ball sleeve. The steel ball sleeve is connected to the holes of the air storage box and the air flotation table panel. If the holes do not match well, or if it causes air leakage in the air storage box, the labor-saving effect cannot be achieved. That is, the installation position of the air flotation balls (i.e., steel balls) of the air flotation table panel requires high processing accuracy, and improper processing can easily lead to air leakage.
[0003] The material of the air-floating table panel of the computer saw and six-sided drill of woodworking machinery equipment is usually high-pressure panel or PVC board, which cannot be processed on metal machine tools. The area of the air-floating table panel is large, and there is a difference in the thickness of the board surface, which leads to errors in the hole processing. At the same time, it is processed on a woodworking CNC machine tool. This type of machine tool adopts an adsorption processing method, which adsorbs the air-floating table panel on the worktable panel and then uses a chamfering processing tool to process multiple steel ball matching holes. There is a height difference in the adsorbed workbench. The CNC machine tool processing uses absolute coordinates, and its processing tool is fixed on the spindle. The size of the processed hole is set. Since it is impossible to eliminate the processing errors caused by the plate and the processing table, the processing accuracy of the processed steel ball matching holes is poor, and it is easy to have poor hole matching and cause air leakage.
[0004] Therefore, it is necessary to develop a new technology to solve the above problems. Utility Model Content
[0005] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a floating processing device for an air-floating table panel, which realizes a floating processing design, can eliminate the thickness error of the air-floating table panel and the uneven height difference of the workbench surface, ensure the processing accuracy of the steel ball matching hole position, and will not cause air leakage due to poor hole matching.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An air-floating table panel floating machining device, comprising a tool shank head and a tool assembly connected to the tool shank head, the tool assembly including a tool; the tool shank head is connected with a floating rod that can move up and down, the upper end of the floating rod extends into the tool shank head, the lower end of the floating rod extends out of the tool shank head, the tool assembly is connected to the lower end of the floating rod, the lower end of the tool assembly is connected with a positioning template for abutting against the air-floating table panel, the lower end surface of the positioning template is a positioning surface for abutting against the air-floating table panel, and the lower end of the tool passes through the positioning template and extends out of the positioning surface.
[0008] As a preferred solution, the tool shank head has a floating cavity with an open lower end, a disc spring is arranged in the floating cavity, the upper end of the floating rod extends into the floating cavity, two ends of the disc spring respectively abut against the inner top wall of the floating cavity and the upper end surface of the floating rod, and the lower end of the floating rod extends out of the floating cavity.
[0009] As a preferred solution, a linear bearing is connected to the lower end of the tool shank head, the linear bearing is sleeved outside the floating rod, the upper end of the linear bearing extends into the floating cavity, the lower end of the linear bearing is fixedly connected to the lower end surface of the tool shank head by a fixing screw, the upper end of the floating rod extends out of the upper end of the linear bearing, and the lower end of the floating rod extends out of the lower end of the linear bearing.
[0010] As a preferred solution, a guide post is arranged between the tool shank head and the tool assembly.
[0011] As a preferred solution, the tool assembly further includes a tool holder chuck, an elastic chuck, a locking sleeve, a spacer sleeve, a bearing, and an adjusting sleeve. The lower end of the floating rod extends into and is connected to the upper end of the tool holder chuck. The upper end of the elastic chuck extends into the lower end of the tool holder chuck, and the lower end of the elastic chuck is exposed outside the lower end of the tool holder chuck. The locking sleeve is wrapped outside the lower end of the tool holder chuck. The upper end of the tool passes through the locking sleeve and extends into the elastic chuck, and the lower end of the tool extends out of the lower end of the locking sleeve. The adjusting sleeve is wrapped outside the bearing. The spacer sleeve is sleeved on the upper end of the adjusting sleeve. The upper end of the spacer sleeve abuts against the lower end of the locking sleeve, and the lower end of the spacer sleeve abuts against the upper end of the bearing. The positioning template is sleeved outside the lower end of the adjusting sleeve, and the lower end of the tool sequentially passes through the spacer sleeve and the bearing and extends out of the lower end of the adjusting sleeve.
[0012] As a preferred solution, an annular clamping projection is convexly provided on the inner side wall of the open lower end of the tool holder chuck, and an annular clamping groove is concavely provided on the outer peripheral side wall of the elastic chuck. The annular clamping projection is clamped with the annular clamping groove.
[0013] As a preferred solution, an annular limiting step is convexly provided on the outer peripheral side wall of the lower end of the tool, and the lower end of the bearing abuts against the upper end surface of the annular limiting step.
[0014] As a preferred solution, the tool is a chamfering tool. There is a chamfering tool head at the lower end of the chamfering tool, and the lower end of the chamfering tool head passes through the positioning template and extends outside the positioning surface.
[0015] Compared with the prior art, the present utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution, it mainly connects a floating rod that can move up and down to the tool shank head, connects the tool assembly to the lower end of the floating rod, and connects a positioning template for abutting against the table board of the air bearing table to the lower end of the tool assembly. The lower end surface of the positioning template is a positioning surface for abutting against the table board of the air bearing table, so that the lower end of the tool passes through the positioning template and extends outside the positioning surface. In this way, the positioning surface of the positioning template can be used as the processing reference, and the up and down movement of the floating rod is used to drive the tool to adaptively adjust the tool height up and down, so that it realizes a floating processing design, can eliminate the thickness error of the table board of the air bearing table and the height difference of the uneven workbench surface, ensure the processing accuracy of the steel ball mating hole position, and will not cause air leakage due to poor hole position mating. In addition, by arranging a disc spring in the tool shank head, the two ends of the disc spring respectively abut against the inner top wall of the floating cavity and the upper end surface of the floating rod. In this way, the elastic action of the disc spring can be used to maintain the top force of the tool during processing, so as to ensure the rigidity of processing.
[0016] To more clearly illustrate the structural features, technical means, and the specific purposes and functions achieved by the present utility model, the following further detailed description of the present utility model will be given in conjunction with the drawings and specific embodiments. Description of the Drawings
[0017] Figure 1 is the front view of the embodiment of the present utility model;
[0018] Figure 2 is the sectional view of the embodiment of the present utility model;
[0019] Figure 3 is the three-dimensional structural schematic diagram of the embodiment of the present utility model;
[0020] Figure 4 is the exploded view of the embodiment of the present utility model;
[0021] Figure 5 is the overall structural schematic diagram of the embodiment of the present utility model applied to a machine tool;
[0022] Figure 6 is the partial structural schematic diagram of the embodiment of the present utility model applied to a machine tool;
[0023] Figure 7 is the three-dimensional structural schematic diagram of the air bearing table of the embodiment of the present utility model applied to a machine tool;
[0024] Figure 8It is a partial structural schematic diagram of the air floating table to which the embodiment of the present utility model is applied on a machine tool.
[0025] Explanation of the attached drawing reference numerals:
[0026] 10. Tool shank head 11. Floating cavity
[0027] 12. Disc spring 13. Linear bearing
[0028] 14. Fixing screw 20. Tool assembly
[0029] 21. Tool 211. Annular limiting step
[0030] 22. Tool holder chuck 23. Elastic chuck
[0031] 231. Annular clamping groove 24. Locking sleeve
[0032] 25. Spacer sleeve 26. Bearing
[0033] 27. Adjusting sleeve 30. Floating rod
[0034] 40. Guide post 50. Positioning template
[0035] 51. Positioning surface 1. Machining machine tool
[0036] 2. Control cabinet 3. Spindle
[0037] 4. Air floating table panel floating machining device
[0038] 5. Machine tool adsorption table surface 6. Support feet
[0039] 7. Gas storage tank 8. Air floating table panel
[0040] 81. Ball sleeve mating hole position 9. Ball sleeve. Detailed implementation manners
[0041] Please refer to Figures 1 to 8 as shown, which shows the specific structure of the embodiment of the present utility model.
[0042] As Figures 1 to 4As shown in the figure, a floating machining device for the table board of an air-floating table includes a tool shank head 10 and a tool assembly 20 connected to the tool shank head 10. The tool assembly 20 includes a tool 21. The tool shank head 10 is connected to a floating rod 30 that can move up and down. The upper end of the floating rod 30 extends into the tool shank head 10, and the lower end of the floating rod 30 extends out of the tool shank head 10. The tool assembly 20 is connected to the lower end of the floating rod 30. A guide post 40 is arranged between the tool shank head 10 and the tool assembly 20 to realize the guiding and positioning between the tool shank head 10 and the tool assembly 20 through the guide post 40. A gap is left between the tool shank head 10 and the tool assembly 20. The lower end of the tool assembly 20 is connected to a positioning template 50 for abutting against the table board of the air-floating table. The lower end surface of the positioning template 50 is a positioning surface 51 for abutting against the table board of the air-floating table. The lower end of the tool 21 passes through the positioning template 50 and extends out of the positioning surface 51. Preferably, the tool 21 is a chamfering tool, and the lower end of the chamfering tool has a chamfering tool head. The lower end of the chamfering tool head passes through the positioning template 50 and extends out of the positioning surface 51. In this way, the positioning surface 51 of the positioning template 50 can be used as the machining reference, and the up and down movement of the floating rod 30 drives the tool 21 to adaptively adjust the height of the tool 21 up and down, so that a floating machining design is realized. It can eliminate the thickness error of the table board of the air-floating table and the height difference of the uneven workbench surface, ensure the machining accuracy of the steel ball mating hole position, and prevent the phenomenon of air leakage caused by poor hole position mating.
[0043] As Figure 2 shown in Figure 4 Figure, the tool shank head 10 has a floating cavity 11 with an open lower end. A disc spring 12 is arranged in the floating cavity 11. The upper end of the floating rod 30 extends into the floating cavity 11. The two ends of the disc spring 12 respectively abut against the inner top wall of the floating cavity 11 and the upper end surface of the floating rod 30. The lower end of the floating rod 30 extends out of the floating cavity 11. In this way, the elastic force of the disc spring 12 can be used to maintain the top force of the tool 21 during machining, thus ensuring the rigidity of machining.
[0044] As Figure 2 shown in Figure 4 Figure, the lower end of the tool shank head 10 is connected to a linear bearing 13. The linear bearing 13 is sleeved outside the floating rod 30. The upper end of the linear bearing 13 extends into the floating cavity 11. The lower end of the linear bearing 13 is fixedly connected to the lower end surface of the tool shank head 10 through a fixing screw 14. The upper end of the floating rod 30 extends out of the upper end of the linear bearing 13, and the lower end of the floating rod 30 extends out of the lower end of the linear bearing 13.
[0045] As Figure 2 shown in Figure 4As shown, the tool assembly 20 further includes a tool shank chuck 22, an elastic chuck 23, a locking sleeve 24, a spacer sleeve 25, a bearing 26, and an adjusting sleeve 27. The lower end of the floating rod 30 extends into and is connected to the upper end of the tool shank chuck 22. The upper end of the elastic chuck 23 extends into the lower end of the tool shank chuck 22, and the lower end of the elastic chuck 23 is exposed outside the lower end of the tool shank chuck 22. The locking sleeve 24 is wrapped around the outside of the lower end of the tool shank chuck 22. The upper end of the tool 21 passes through the locking sleeve 24 and extends into the elastic chuck 23, and the lower end of the tool 21 extends outside the lower end of the locking sleeve 24. The adjusting sleeve 27 is wrapped around the outside of the bearing 26. The spacer sleeve 25 is disposed through the upper end of the adjusting sleeve 27. The upper end of the spacer sleeve 25 abuts against the lower end of the locking sleeve 24, and the lower end of the spacer sleeve 25 abuts against the upper end of the bearing 26. The positioning template 50 is sleeved outside the lower end of the adjusting sleeve 27. The lower end of the tool 21 sequentially passes through the spacer sleeve 25 and the bearing 26 and extends outside the lower end of the adjusting sleeve 27. Specifically, the chamfering tool head extends outside the lower end of the adjusting sleeve 27. The upper end of the guiding post 40 passes through the lower end of the linear bearing 13 and extends into the tool shank head 10, and the lower end of the guiding post 40 extends into the tool shank chuck 22. Further, in this embodiment, an annular clamping projection is convexly provided on the inner side wall of the lower end opening of the tool shank chuck 22, and an annular clamping groove 231 is concavely provided on the outer peripheral side wall of the elastic chuck 23. The annular clamping projection is clamped with the annular clamping groove 231. An annular limiting step 211 is convexly provided on the outer peripheral side wall of the lower end of the tool 21. The lower end of the bearing 26 abuts against the upper end surface of the annular limiting step 211, and the annular limiting step 211 is formed at the upper end of the chamfering tool head.
[0046] As Figures 5 to 8 shown, the air-floating table panel floating machining device of the present utility model is applied to a machine tool, and includes a machining machine tool 1, a control cabinet 2, a main shaft 3, an air-floating table, and an air-floating table panel floating machining device 4. The main shaft 3, the air-floating table, and the air-floating table panel floating machining device 4 are all connected to the control cabinet 2. The main shaft 3 is disposed on the machining machine tool 1. The air-floating table panel floating machining device 4 is connected to the main shaft 3. The air-floating table is disposed on the machine tool adsorption table surface 5 of the machining machine tool 1. The air-floating table panel floating machining device 4 is located above the air-floating table. The air-floating table is composed of a support foot 6, an air storage tank 7 disposed on the support foot 6, an air-floating table panel 8 located on the air storage tank 7, and a steel ball sleeve 9 installed on the air-floating table panel 8. The steel ball sleeve 9 is internally provided with floating steel balls, and the steel ball sleeve 9 is connected to the steel ball sleeve matching hole positions 81 of the air storage tank 7 and the air-floating table panel 8.
[0047] In summary, the design focus of the present utility model lies in that a floating rod capable of moving up and down is connected to the tool shank head, the tool assembly is connected to the lower end of the floating rod, and a positioning template for abutting against the table board of the air bearing table is connected to the lower end of the tool assembly. The lower end surface of the positioning template is a positioning surface for abutting against the table board of the air bearing table, so that the lower end of the tool passes through the positioning template and extends outside the positioning surface. In this way, the positioning surface of the positioning template can be used as a processing reference, and the up and down movement of the floating rod can drive the tool to adaptively adjust the tool height up and down, thereby realizing a floating processing design, which can eliminate the thickness error of the table board of the air bearing table and the height difference of the uneven workbench surface, ensure the processing accuracy of the steel ball mating hole position, and prevent the phenomenon of air leakage caused by poor hole position mating. Moreover, by arranging a disc spring in the tool shank head, the two ends of the disc spring respectively abut against the inner top wall of the floating cavity and the upper end surface of the floating rod. Thus, the elastic force of the disc spring can be used to maintain the top force of the tool during processing, thereby ensuring the rigidity of processing.
[0048] The above is only a preferred embodiment of the present utility model, and does not impose any limitation on the technical scope of the present utility model. Therefore, any minor modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. A floating machining device for the tabletop of an air-bearing table, comprising a tool shank head and a tool assembly connected to the tool shank head, the tool assembly including a tool; characterized in that: The tool shank head is connected with a floating rod that can move up and down. The upper end of the floating rod extends into the tool shank head, and the lower end of the floating rod extends out of the tool shank head. The tool assembly is connected to the lower end of the floating rod. A positioning template for abutting against the table top plate of the air bearing table is connected to the lower end of the tool assembly. The lower end surface of the positioning template is a positioning surface for abutting against the table top plate of the air bearing table. The lower end of the tool passes through the positioning template and extends out of the positioning surface.
2. The air-floating table surface plate floating machining device according to claim 1, wherein: The tool shank head has a floating cavity with an open lower end. A disc spring is arranged in the floating cavity. The upper end of the floating rod extends into the floating cavity. Two ends of the disc spring respectively abut against the inner top wall of the floating cavity and the upper end surface of the floating rod. The lower end of the floating rod extends out of the floating cavity.
3. The air-floating table surface plate floating machining device according to claim 2, characterized in that: A linear bearing is connected to the lower end of the tool shank head. The linear bearing is sleeved outside the floating rod. The upper end of the linear bearing extends into the floating cavity. The lower end of the linear bearing is fixedly connected to the lower end surface of the tool shank head by a fixing screw. The upper end of the floating rod extends out of the upper end of the linear bearing, and the lower end of the floating rod extends out of the lower end of the linear bearing.
4. The air-floating table surface plate floating machining device according to claim 1, wherein: A guide post is arranged between the tool shank head and the tool assembly.
5. The floating machining device for the air floating table top plate according to claim 1, characterized in that: The tool assembly further includes a tool shank chuck, an elastic chuck, a locking sleeve, a spacer sleeve, a bearing, and an adjusting sleeve. The lower end of the floating rod extends into and is connected to the upper end inside the tool shank chuck. The upper end of the elastic chuck extends into the lower end of the tool shank chuck. The lower end of the elastic chuck is exposed outside the lower end of the tool shank chuck. The locking sleeve is wrapped outside the lower end of the tool shank chuck. The upper end of the tool passes through the locking sleeve and extends into the elastic chuck. The lower end of the tool extends out of the lower end of the locking sleeve. The adjusting sleeve is wrapped outside the bearing. The spacer sleeve is sleeved on the upper end of the adjusting sleeve. The upper end of the spacer sleeve abuts against the lower end of the locking sleeve, and the lower end of the spacer sleeve abuts against the upper end of the bearing. The positioning template is sleeved outside the lower end of the adjusting sleeve. The lower end of the tool sequentially passes through the spacer sleeve and the bearing and extends out of the lower end of the adjusting sleeve.
6. The floating machining device for the air-bearing table top panel according to claim 5, characterized in that: An annular clamping projection is convexly provided on the inner side wall of the open lower end of the tool shank chuck. An annular clamping groove is concavely provided on the outer peripheral side wall of the elastic chuck. The annular clamping projection is engaged with the annular clamping groove.
7. The air-floating table surface plate floating machining device according to claim 5, characterized in that: An annular limiting step is convexly provided on the outer peripheral side wall of the lower end of the tool. The lower end of the bearing abuts against the upper end surface of the annular limiting step.
8. The air-floating table surface plate floating machining device according to claim 1, characterized in that: The tool is a chamfering tool. The lower end of the chamfering tool has a chamfering tool head. The lower end of the chamfering tool head passes through the positioning template and extends out of the positioning surface.