Building ceramic product forming processing equipment
By introducing pneumatic cylinders, lifting plates, clamps and motor systems into the ceramic processing equipment, the problem of clamping and fixing of multi-size molds is solved, and the functions of automatic clamping and powder cleaning are realized, which improves the applicability and operation convenience of the equipment.
Patent Information
- Application Number
- CN202421765599.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-24
AI Technical Summary
Existing ceramic processing equipment cannot automatically clamp and fix ceramic molds of multiple sizes, resulting in a single use range and inconvenience to operators.
A construction ceramic product forming and processing equipment is designed, using the combination of the first pneumatic cylinder, lifting plate, short rod and clamping block. The automatic clamping and fixing of the lower formwork is achieved through the limiting groove, and the automatic cleaning of excess ceramic powder at the joints between the lower formwork and the upper formwork is achieved through the combination of the drive motor, a moving rod, a dual-axis motor and a long rod.
Automatic clamping and fixing of ceramic molds of different sizes is realized, which improves the use range and operation efficiency of the equipment, and automatically cleans up excess powder, simplifies the operation process.
Smart Images

Figure CN223130966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic processing equipment, and more specifically, to a forming and processing equipment for building ceramic products. Background Art
[0002] Building ceramics refer to ceramic products used in various civil engineering projects such as houses, roads, water supply and drainage, and gardens. According to the material of the products, they are divided into four categories: coarse pottery, fine pottery, semi-porcelain and porcelain. Their common characteristics are high strength, moisture-proof, fire-proof, acid-resistant, alkali-resistant, frost-resistant, non-aging, non-degrading, non-fading, easy to clean, etc., and have rich artistic decoration effects.
[0003] When operating personnel process building ceramic products, they often use ceramic processing equipment, so as to quickly and efficiently press ceramic powder into a blank of a certain shape for subsequent processing and use. However, in the actual use process of the existing ceramic processing equipment, although it has the basic function of pressing and forming, the ceramic processing equipment on the market at present can only clamp and fix ceramic molds of a single size, and cannot automatically clamp and fix ceramic molds of multiple sizes, resulting in too single product use range and bringing inconvenience to the operation and use of operating personnel. Therefore, it needs to be improved. Content of the Utility Model
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a forming and processing equipment for building ceramic products, which has the advantage of automatically clamping and fixing ceramic molds of different sizes.
[0005] To achieve the above object, the utility model provides the following technical solution: a forming and processing equipment for building ceramic products, comprising:
[0006] A base, on both left and right sides of the top of the base, limiting grooves are provided. A lower template is movably connected to the top of the base, and a fixing frame is fixedly installed on the left side of the top of the base;
[0007] A clamping mechanism, which is arranged inside the base;
[0008] Among them, the clamping mechanism includes a first pneumatic cylinder. The bottom end of the first pneumatic cylinder is fixedly connected to the bottom end inside the base. The other end of the first pneumatic cylinder is fixedly installed with a lifting plate. The inside of the left and right sides of the top end of the lifting plate is hinged with a short rod. The other end of the short rod is hinged with a movable block. The top end of the movable block is movably connected to the top end inside the base. The top end of the movable block is fixedly installed with a clamping block. The other end of the clamping block extends above the top end of the base through a limiting groove. The outer surface of the clamping block is movably connected to the outer surface of the top end of the base. The number of the clamping blocks is two. The opposite sides of the two clamping blocks are respectively movably connected to the left and right sides of the lower template. The lifting plate moves downward through the two short rods and the two movable blocks to make the two clamping blocks move towards each other.
[0009] As a preferred technical solution of the present utility model, the top end of the fixing frame is fixedly installed with a second pneumatic cylinder. The bottom end of the second pneumatic cylinder penetrates through the top end of the fixing frame and extends into the inside of the fixing frame. The bottom end of the second pneumatic cylinder is fixedly installed with an upper template.
[0010] As a preferred technical solution of the present utility model, the front of the base is fixedly installed with a bracket. The front of the bracket is fixedly installed with a driving motor. The other end of the output shaft of the driving motor is fixedly sleeved with a rotating shaft. The other end of the rotating shaft penetrates through the front of the bracket and extends into the inside of the bracket. The other end of the rotating shaft is movably connected to the front of the base.
[0011] As a preferred technical solution of the present utility model, the outer surface of the other end of the rotating shaft is fixedly sleeved with a gear. The outer surface of the gear is meshed with a rack. The back of the rack is movably connected to the front of the base. The top end of the rack is fixedly installed with a moving rod. The back of the moving rod is movably connected to the front of the base.
[0012] As a preferred technical solution of the present utility model, a limiting block is movably connected to the inside of the front of the moving rod. The top end of the back of the limiting block is fixedly connected to the front of the base.
[0013] As a preferred technical solution of the present utility model, the top end of the right side of the moving rod is fixedly installed with a moving block. The bottom end of the moving block is movably connected to the top end of the base. The center of the left side of the moving block is fixedly installed with a double-shaft motor. The other end of the output shaft of the double-shaft motor is fixedly sleeved with a rotating shaft. The number of the rotating shafts is two. The opposite ends of the two rotating shafts are both movably connected to the inside of the moving block.
[0014] As a preferred technical solution of the present utility model, the outer surfaces of the two rotating shafts are both threadedly sleeved with long rods. The bottom ends of the long rods are movably connected to the top end of the base. The left side of the top end of the long rod is fixedly installed with a scraping block.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. By arranging the first air cylinder, lifting plate, short rod and clamping block, when the first air cylinder operates, the other end of the first air cylinder will drive two short rods to move simultaneously through the lifting plate. At this time, the other ends of the two short rods will drive two clamping blocks to move respectively through two movable blocks. Due to the limiting effect inside the two limiting grooves, the two clamping blocks will move towards each other under the limitation of the two limiting grooves. Subsequently, the lower template located at the top of the base will be clamped and fixed during the relative movement of the two clamping blocks, thus realizing the function of automatically clamping and fixing lower templates of different sizes.
[0017] 2. By arranging the driving motor, moving rod, double-shaft motor and long rod, when the double-shaft motor operates, the two rotating shafts will rotate. Since the bottom ends of the two long rods are movably connected to the top of the base, the two rotating shafts will drive two scraping blocks to move towards each other through the two long rods. When both scraping blocks move to the left side of the top of the lower template, the operator starts the driving motor at this time. Then the rotating shaft will drive the gear to rotate. Immediately afterwards, the gear will drive the moving rod to move through the toothed plate. Due to the limiting effect of the limiting block, the moving rod will drive the moving block as a whole to move to the right under the limitation of the limiting block, thus realizing the function of automatically cleaning the excess ceramic powder at the gap between the lower template and the upper template. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is a rear-view structural diagram of the present utility model;
[0020] Figure 3 is a sectional structural diagram of the present utility model;
[0021] Figure 4 is a sectional structural diagram of the driving motor of the present utility model;
[0022] Figure 5 is a sectional structural diagram of the double-shaft motor of the present utility model.
[0023] In the figure: 1. Base; 2. Limiting groove; 3. Lower template; 4. Fixed frame; 5. First air cylinder; 6. Lifting plate; 7. Short rod; 8. Movable block; 9. Clamping block; 10. Second air cylinder; 11. Upper template; 12. Support; 13. Driving motor; 14. Rotating shaft; 15. Gear; 16. Toothed plate; 17. Moving rod; 18. Limiting block; 19. Moving block; 20. Double-shaft motor; 21. Rotating shaft; 22. Long rod; 23. Scraping block. DETAILED DESCRIPTION OF THE INVENTION
[0024] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0025] As Figures 1 to 5 shown, the present invention provides a forming and processing device for building ceramic products, including:
[0026] A base 1, with limiting grooves 2 opened on both the left and right sides at the top of the base 1. A lower template 3 is movably connected to the top of the base 1, and a fixing frame 4 is fixedly installed on the left side at the top of the base 1;
[0027] A clamping mechanism, which is arranged inside the base 1;
[0028] Among them, the clamping mechanism includes a first air cylinder 5. The bottom end of the first air cylinder 5 is fixedly connected to the bottom end inside the base 1, and the other end of the first air cylinder 5 is fixedly installed with a lifting plate 6. The left and right sides inside the top of the lifting plate 6 are respectively hinged with short rods 7. The other end of the short rod 7 is hinged with a movable block 8. The top end of the movable block 8 is movably connected to the top end inside the base 1. The top end of the movable block 8 is fixedly installed with a clamping block 9. The other end of the clamping block 9 extends above the top of the base 1 through the limiting groove 2. The outer surface of the clamping block 9 is movably connected to the outer surface of the top of the base 1. The number of the clamping blocks 9 is two. The opposite sides of the two clamping blocks 9 are respectively movably connected to the left and right sides of the lower template 3. The lifting plate 6 moves downward through the two short rods 7 and the two movable blocks 8 to make the two clamping blocks 9 move towards each other.
[0029] When the first air cylinder 5 operates, at this time, the other end of the first air cylinder 5 will drive the entire lifting plate 6 to move downward. At this time, the lifting plate 6 will drive the two movable blocks 8 to move through the two short rods 7. Due to the limiting effect inside the two limiting grooves 2, at this time, the two movable blocks 8 will drive the two clamping blocks 9 to move towards each other. Subsequently, the lower template 3 located at the top of the base 1 will be clamped during the opposite movement of the two clamping blocks 9, thus realizing the function of automatically clamping and fixing the lower template 3 with different sizes.
[0030] Among them, a second air cylinder 10 is fixedly installed at the top of the fixing frame 4. The bottom end of the second air cylinder 10 penetrates the top of the fixing frame 4 and extends into the inside of the fixing frame 4. The bottom end of the second air cylinder 10 is fixedly installed with an upper template 11.
[0031] When the second air cylinder 10 operates, at this time, the bottom end of the second air cylinder 10 will drive the upper template 11 to move downward.
[0032] Among them, a bracket 12 is fixedly installed on the front surface of the base 1, a driving motor 13 is fixedly installed on the front surface of the bracket 12, the other end of the output shaft of the driving motor 13 is fixedly sleeved with a rotating shaft 14, the other end of the rotating shaft 14 penetrates through the front surface of the bracket 12 and extends into the interior of the bracket 12, and the other end of the rotating shaft 14 is movably connected to the front surface of the base 1.
[0033] When the driving motor 13 operates, the rotating shaft 14 will rotate at this time.
[0034] Among them, a gear 15 is fixedly sleeved on the outer surface of the other end of the rotating shaft 14, a rack 16 is meshed and connected to the outer surface of the gear 15, the back surface of the rack 16 is movably connected to the front surface of the base 1, a moving rod 17 is fixedly installed at the top end of the rack 16, and the back surface of the moving rod 17 is movably connected to the front surface of the base 1.
[0035] When the gear 15 rotates, the gear 15 will drive the moving rod 17 to move through the rack 16 at this time.
[0036] Among them, a limiting block 18 is movably connected to the inside of the front surface of the moving rod 17, and the top end of the back surface of the limiting block 18 is fixedly connected to the front surface of the base 1.
[0037] When the rack 16 drives the moving rod 17 to move, due to the limiting effect of the limiting block 18, the moving rod 17 will move to the right at this time.
[0038] Among them, a moving block 19 is fixedly installed at the top end of the right side of the moving rod 17, the bottom end of the moving block 19 is movably connected to the top end of the base 1, a double-shaft motor 20 is fixedly installed at the center of the left side of the moving block 19, the other end of the output shaft of the double-shaft motor 20 is fixedly sleeved with a rotating shaft 21, the number of the rotating shafts 21 is two, and the opposite ends of the two rotating shafts 21 are both movably connected to the inside of the moving block 19.
[0039] When the moving rod 17 moves to the right, the moving block 19 will move to the right under the drive of the moving rod 17 at this time. When the double-shaft motor 20 operates, the two rotating shafts 21 will rotate at this time.
[0040] Among them, long rods 22 are threadedly sleeved on the outer surfaces of the two rotating shafts 21, the bottom ends of the long rods 22 are movably connected to the top end of the base 1, and a scraping block 23 is fixedly installed on the left side of the top end of the long rod 22.
[0041] Since threads are provided on the outer surfaces of the two rotating shafts 21, when the two rotating shafts 21 rotate simultaneously, the two rotating shafts 21 will drive the two long rods 22 to move. Since the bottom ends of the two long rods 22 are both in contact with the top end of the base 1, the two long rods 22 will drive the two scraping blocks 23 to move towards each other at this time.
[0042] Working principle and usage process of the utility model:
[0043] When the first air cylinder 5 operates, the other end of the first air cylinder 5 will drive the entire lifting plate 6 to move downward. At this time, the two short rods 7 will move simultaneously under the drive of the lifting plate 6. Immediately afterwards, the other ends of the two short rods 7 will drive the two movable blocks 8 to move simultaneously. At the same time, the two clamping blocks 9 will move under the drive of the two movable blocks 8. Due to the design of the two limiting slots 2, the movement of the two clamping blocks 9 will be limited. At this time, the two movable blocks 8 will drive the two clamping blocks 9 to move towards each other under the limitation of the two limiting slots 2. Due to the design of the outer shapes of the two clamping blocks 9, the two clamping blocks 9 will clamp and fix the lower template 3 located at the top of the base 1 during the movement towards each other, thus realizing the function of automatically clamping and fixing lower templates 3 of different sizes, which facilitates the operation of the operator.
[0044] Subsequently, the operator puts ceramic powder into the interior of the lower template 3. Immediately afterwards, the operator starts the second air cylinder 10. At this time, the bottom end of the second air cylinder 10 will drive the upper template 11 to move downward. At this time, the ceramic powder located inside the lower template 3 will be pressed into shape under the cooperation of the upper template 11 and the lower template 3. Subsequently, the operator starts the double-shaft motor 20. At this time, the two rotating shafts 21 will rotate. Since threads are provided on the outer surfaces of the two rotating shafts 21, the two long rods 22 will move under the drive of the two rotating shafts 21. Since the bottom ends of the two long rods 22 are movably connected to the top of the base 1, the two long rods 22 will move towards each other. Subsequently, the two scraping blocks 23 will move towards each other under the drive of the two long rods 22 to the left side of the top of the lower template 3. Subsequently, the operator starts the drive motor 13. At this time, the rotating shaft 14 will rotate under the drive of the drive motor 13. Immediately afterwards, the gear 15 will rotate under the drive of the rotating shaft 14. Since the toothed plate 16 is meshed with the gear 15, the gear 15 will drive the toothed plate 16 to move during the rotation. At the same time, the toothed plate 16 will drive the moving rod 17 to move. Due to the design of the limiting block 18, the movement of the moving rod 17 will be limited. At this time, the toothed plate 16 will drive the moving rod 17 to move to the right under the limitation of the limiting block 18. Subsequently, the moving rod 17 will drive the entire double-shaft motor 20 to move to the right through the moving block 19, thus realizing the function of automatically cleaning the excess ceramic powder at the gap between the lower template 3 and the upper template 11.
[0045] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A forming and processing device for building ceramic products, characterized in that It includes: A base (1), on both left and right sides of the top end of the base (1), limiting grooves (2) are provided. A lower template (3) is movably connected to the top end of the base (1), and a fixing frame (4) is fixedly installed on the left side of the top end of the base (1); A clamping mechanism, which is arranged inside the base (1); Among them, the clamping mechanism includes a first air cylinder (5), the bottom end of the first air cylinder (5) is fixedly connected to the bottom end inside the base (1), the other end of the first air cylinder (5) is fixedly installed with a lifting plate (6). Inside the left and right sides of the top end of the lifting plate (6), short rods (7) are hinged respectively. The other end of the short rod (7) is hinged with a movable block (8). The top end of the movable block (8) is movably connected to the top end inside the base (1). A clamping block (9) is fixedly installed at the top end of the movable block (8). The other end of the clamping block (9) extends above the top end of the base (1) through the limiting groove (2). The outer surface of the clamping block (9) is movably connected to the outer surface of the top end of the base (1). The number of the clamping blocks (9) is two. The opposite surfaces of the two clamping blocks (9) are respectively movably connected to the left and right sides of the lower template (3). The lifting plate (6) moves downward through the two short rods (7) and the two movable blocks (8) to make the two clamping blocks (9) move towards each other.
2. The forming and processing equipment for a building ceramic product according to claim 1, wherein: At the top end of the fixing frame (4), a second air cylinder (10) is fixedly installed. The bottom end of the second air cylinder (10) penetrates through the top end of the fixing frame (4) and extends into the inside of the fixing frame (4). A top template (11) is fixedly installed at the bottom end of the second air cylinder (10).
3. An architectural ceramic product forming and processing device according to claim 1, characterized in that: On the front surface of the base (1), a bracket (12) is fixedly installed. On the front surface of the bracket (12), a driving motor (13) is fixedly installed. The other end of the output shaft of the driving motor (13) is fixedly sleeved with a rotating shaft (14). The other end of the rotating shaft (14) penetrates through the front surface of the bracket (12) and extends into the inside of the bracket (12). The other end of the rotating shaft (14) is movably connected to the front surface of the base (1).
4. A forming and processing device for building ceramic products according to claim 3, characterized in that: On the outer surface of the other end of the rotating shaft (14), a gear (15) is fixedly sleeved. The outer surface of the gear (15) is meshed with a toothed plate (16). The back surface of the toothed plate (16) is movably connected to the front surface of the base (1). A moving rod (17) is fixedly installed at the top end of the toothed plate (16). The back surface of the moving rod (17) is movably connected to the front surface of the base (1).
5. An architectural ceramic product forming and processing device according to claim 4, characterized in that: Inside the front surface of the moving rod (17), a limiting block (18) is movably connected. The top end of the back surface of the limiting block (18) is fixedly connected to the front surface of the base (1).
6. The forming and processing equipment for building ceramic products according to claim 4, wherein: At the top end of the right side of the moving rod (17), a moving block (19) is fixedly installed. The bottom end of the moving block (19) is movably connected to the top end of the base (1). At the center of the left side of the moving block (19), a double-shaft motor (20) is fixedly installed. The other end of the output shaft of the double-shaft motor (20) is fixedly sleeved with a rotating shaft (21). The number of the rotating shafts (21) is two. The opposite ends of the two rotating shafts (21) are respectively movably connected to the inside of the moving block (19).
7. An architectural ceramic product forming and processing device according to claim 6, characterized in that: The outer surfaces of both of the two rotating shafts (21) are threadedly sleeved with long rods (22). The bottom ends of the long rods (22) are movably connected to the top end of the base (1). A scraping block (23) is fixedly installed on the left side of the top end of the long rod (22).