Ceramic glaze spraying equipment
By designing automated ceramic glaze spraying equipment, the problem of glaze splashing during manual glaze spraying is solved, and a safe and efficient ceramic glaze spraying process is achieved, reducing costs.
Patent Information
- Application Number
- CN202421663866.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the prior art, water glaze is prone to splashing on the worker's body during manual glaze spraying, causing damage, and the cost of spraying the robotic arm glaze is high.
Design a ceramic glaze spraying equipment, including glaze spraying chamber, slider, placement plate and glaze spraying pipe, and realize automatic glaze spraying of ceramic blanks through moving components and driving parts, combine sealing parts and diverting plates to reduce glaze splash, and collect glaze liquid in a concentrated manner.
It effectively reduces the possibility of glaze splashing on workers' bodies, protects workers' safety, and reduces the procurement and maintenance costs of robotic arms.
Smart Images
Figure CN223130993U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of ceramic production equipment, and in particular to a ceramic glazing equipment. Background Art
[0002] Glazing of ceramic product blanks is a necessary process in the production process of ceramic products. The quality of ceramic products depends not only on a series of process technologies such as raw material selection, forming processing, and firing process technology of the formed blanks, but also on the glazing process technology before or after the preparation of the formed ceramic blanks.
[0003] In related technologies, when it is necessary to spray water glaze on ceramics, although the ceramic blank can be sprayed by using a robotic arm, the procurement cost and maintenance cost of the robotic arm are relatively high. From an economic perspective, most factories still glaze manually. When glazing manually, workers usually place the ceramic blank on the glazing table and then hold a spray gun to spray the ceramic blank. Although workers wear protective equipment during this process, a large amount of liquid and water mist-like waste glaze may splash onto the workers' bodies or protective equipment during the glazing process, which will still cause certain damage to the workers' bodies. Content of the Utility Model
[0004] In order to reduce the occurrence of water glaze falling on workers' bodies during the glazing process, this application provides a ceramic glazing equipment.
[0005] A ceramic glazing equipment provided by this application adopts the following technical solution:
[0006] A ceramic glazing equipment includes a glazing chamber. One side wall of the glazing chamber is open. A slider is slidably connected in the glazing chamber. A placement plate for placing a ceramic blank is rotatably connected to the slider. A moving component for driving the slider to slide in the glazing chamber is provided below the glazing chamber. A driving member for driving the placement plate to rotate is provided in the slider. A plurality of glazing pipes are provided on the inner wall of the glazing chamber away from its opening side. The glazing pipes are arranged around the inner wall of the glazing chamber. One end of the glazing pipe is fixedly connected in the glazing chamber, and the other end of the glazing pipe is fixedly connected and communicated with a spray head.
[0007] By adopting the above technical solution, the ceramic blank to be glaze-sprayed can be placed on the placement plate. Subsequently, through the moving component, the moving component drives the slider to move into the glaze-spraying chamber. Then, glaze can be sprayed onto the ceramic blank on the placement plate through the glaze-spraying pipe and the spray head. Subsequently, the driving member drives the placement plate to rotate, so that the ceramic blank rotates together with the placement plate, thereby improving the spraying effect of the ceramic blank. As a result, the worker can be at a certain distance from the glaze-spraying position of the ceramic blank, and the glaze liquid after glaze-spraying can be concentrated in the glaze-spraying chamber, thereby reducing the situation that a large amount of liquid and water mist-like waste glaze splashes onto the worker's body during the glaze-spraying process, playing a protective role for the worker.
[0008] Optionally, the driving member is set as a first driving motor, the first driving motor is installed in the slider, and the output shaft of the first driving motor is fixedly connected to the placement plate.
[0009] By adopting the above technical solution, the rotation of the placement plate can be controlled by controlling the rotation of the first driving motor.
[0010] Optionally, a flow-dividing plate is fixedly connected to the bottom of the glaze-spraying chamber. A sliding hole for the slider to slide is opened at the top end of the flow-dividing plate. The slider is placed above the flow-dividing plate, and the side of the flow-dividing plate away from the slider inclines towards one side of the bottom of the glaze-spraying chamber.
[0011] By adopting the above technical solution, through the flow-dividing effect of the flow-dividing plate, the glaze liquid falling from the ceramic blank or the placement plate can be concentrated along the flow-dividing plate to both sides of the placement plate, facilitating the centralized collection of the glaze liquid.
[0012] Optionally, the moving component includes a skateboard. A plurality of pulleys are rotatably connected to the lower end of the skateboard. A second driving motor for driving the pulleys to rotate is installed at the lower end of the skateboard. A connecting rod is fixedly connected to the upper end of the skateboard. The connecting rod passes through the sliding hole and is fixedly connected to the slider.
[0013] By adopting the above technical solution, the rotation of the pulleys can be controlled by controlling the rotation of the second driving motor, thereby controlling the sliding position of the skateboard in the glaze-spraying chamber.
[0014] Optionally, a guide rail is provided at the lower end of the pulley. The guide rail is fixedly connected to the glaze-spraying chamber, and the pulley is slidably connected to the guide rail.
[0015] By adopting the above technical solution, the sliding direction of the sliding can be restricted by the guide rail, improving the sliding stability of the pulley.
[0016] Optionally, a blocking member for blocking the sliding hole is provided at the sliding hole.
[0017] By adopting the above technical solution, the sliding hole can be blocked by the blocking member, reducing the occurrence of glaze liquid falling below the glazing bin through the sliding hole.
[0018] Optionally, the blocking member is arranged as a corrugated hose, the corrugated hose is arranged along the length direction of the sliding hole, one end of the corrugated hose is fixedly connected to the slider, and the other end of the corrugated hose is fixedly connected to the inner wall of the glazing bin.
[0019] By adopting the above technical solution, the corrugated hose has good ductility and can be folded or extended, thus being able to adapt to the movement of the slider and continuously block the sliding hole.
[0020] Optionally, a placement rack is fixedly connected to the upper end of the placement plate.
[0021] By adopting the above technical solution, the ceramic blank can be placed on the placement rack, thereby improving the load-bearing effect of the placement plate and protecting the placement plate at the same time.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. It can reduce the occurrence of a large amount of liquid and water mist-like waste glaze splashing onto the worker's body during the glazing process, providing a protective effect on the worker;
[0024] 2. By controlling the rotation of the second driving motor, the rotation of the pulley can be controlled, thereby controlling the sliding position of the sliding plate in the glazing bin;
[0025] 3. The corrugated hose has good ductility and can be folded or extended, thus being able to adapt to the movement of the slider and continuously block the sliding hole. Description of the Drawings
[0026] Figure 1 is the overall structural schematic diagram of the embodiment of the present application,
[0027] Figure 2 is the structural schematic diagram of the moving component of the embodiment of the present application.
[0028] Description of the reference numerals: 1, glazing bin; 2, slider; 3, placement plate; 4, moving component; 41, sliding plate; 42, pulley; 43, second driving motor; 44, connecting rod; 5, driving member; 6, glazing pipe; 61, nozzle; 7, flow dividing plate; 71, sliding hole; 8, guide rail; 9, blocking member; 10, placement rack. Detailed Embodiment
[0029] The following will further elaborate on the present application in conjunction with the attached Figure 1 - attached Figure 2 drawings for a more detailed description.
[0030] An embodiment of the present application discloses a ceramic glazing device. Refer to Figure 1 , which includes a glazing chamber 1. The glazing chamber 1 is arranged in a cuboid shape, and one side wall of the glazing chamber 1 is open. Eight glazing pipes 6 are fixedly connected to the inner wall of the glazing chamber 1 on the side far from its opening. The glazing pipes 6 are arranged around the inner wall of the glazing chamber 1. One end of the glazing pipe 6 passes through the side wall of the glazing chamber 1 and is connected to the glazing supply device in the factory area. The other end of the glazing pipe 6 is fixedly connected and communicated with a spray head 61 for spraying the ceramic blank. Thus, the glaze liquid can be conveyed into the glazing chamber 1 through the glazing pipe 6 and sprayed through the spray head 61.
[0031] The bottom of the glazing chamber 1 is open, and a flow dividing plate 7 is fixedly connected to the bottom of the glazing chamber 1. The flow dividing plate 7 completely seals the lower part of the glazing chamber 1. A sliding hole 71 for the slider 2 to slide is opened at the top end of the flow dividing plate 7, and the sliding hole 71 is arranged along the length direction of the flow dividing plate 7.
[0032] Above the sliding hole 71, there is a slider 2. The slider 2 is placed above the flow dividing plate 7, and the side of the flow dividing plate 7 far from the slider 2 is inclined towards the bottom side of the glazing chamber 1. The slider 2 is arranged in a cuboid shape and there is a cavity inside the slider 2. Above the slider 2, there is a placement plate 3. The placement plate 3 is arranged in a cuboid shape and the end face of the placement plate 3 is parallel to the upper end face of the slider 2. A placement rack 10 for placing the ceramic blank is fixedly connected to the upper end of the placement plate 3.
[0033] There is a driving member 5 in the slider 2 for driving the placement plate 3 to rotate. In this embodiment, the driving member 5 is set as a first driving motor. The first driving motor is fixedly connected in the cavity inside the slider 2, and the output shaft of the first driving motor passes through the slider 2 and is fixedly connected to the lower end of the placement plate 3.
[0034] Thus, when the first driving motor is started, the first driving motor can drive the placement plate 3 to rotate.
[0035] Below the glazing chamber 1, there is a moving assembly 4 for driving the slider 2 to slide in the glazing chamber 1. The moving assembly 4 includes a sliding plate 41. The sliding plate 41 is arranged in a cuboid shape. At the four corners of the lower end of the sliding plate 41, there are pulleys 42. A pair of coaxially arranged pulleys 42 are shaft-connected, and a second driving motor 43 for driving the pulley 42 to rotate is installed on the sliding plate 41. The second driving motor 43 is any motor that can drive the shaft to rotate and can change the rotation direction of the shaft. The upper end of the sliding plate 41 is fixedly connected with a connecting rod 44. The connecting rod 44 is perpendicular to the upper end face of the sliding plate 41. The connecting rod 44 passes through the sliding hole 71 and is fixedly connected to the slider 2.
[0036] Thus, the second driving motor 43 can be controlled to drive the pulley 42 to rotate, and then the slider 2 can be controlled to slide in the glazing chamber 1 through the connecting rod 44. At the same time, in order to improve the sliding stability of the sliding plate 41, a guide rail 8 is provided at the lower end of the pulley 42. The guide rail 8 is fixedly connected to the glazing chamber 1, and the pulley 42 is slidably connected to the guide rail 8.
[0037] In order to reduce the occurrence of the glaze leaking out of the glazing chamber 1 from the sliding hole 71, a blocking member 9 for blocking the sliding hole 71 is provided at the sliding hole 71. In this embodiment, the blocking member 9 is arranged as a corrugated hose. There are two corrugated hoses, and the slider 2 is placed between the two corrugated hoses. The corrugated hoses are arranged along the length direction of the sliding hole 71 and completely block the sliding hole 71. One end of the corrugated hose is fixedly connected to the slider 2, and the other end of the corrugated hose is fixedly connected to the inner wall of the glazing chamber 1.
[0038] Thus, the corrugated hose can be extended or compressed as the slider 2 moves, so that the corrugated hose can continuously block the sliding hole 71.
[0039] The implementation principle of a ceramic glazing device according to an embodiment of the present application is as follows: a ceramic blank to be glazed can be placed on the placing rack 10, and then the second driving motor 43 can be started to drive the sliding plate 41 to drive the slider 2 to move towards the side of the glazing chamber 1 away from its own opening. Subsequently, glaze is sprayed on the ceramic blank on the placing plate 3 through the glazing pipe 6 and the nozzle 61. At the same time, the first driving motor can be controlled to drive the placing plate 3 to rotate, so that the ceramic blank rotates together with the placing plate 3 to improve the spraying effect of the ceramic blank.
[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A ceramic spraying equipment, characterized in that: It includes a glazing chamber (1), one side wall of the glazing chamber (1) is open, a slider (2) is slidably connected in the glazing chamber (1), a placement plate (3) for placing ceramic blanks is rotatably connected to the slider (2), a moving component (4) for driving the slider (2) to slide in the glazing chamber (1) is provided below the glazing chamber (1), a driving member (5) for driving the placement plate (3) to rotate is provided in the slider (2), a plurality of glazing pipes (6) are provided on the inner wall of the glazing chamber (1) away from its opening, the glazing pipes (6) are arranged around the inner wall of the glazing chamber (1), one end of the glazing pipe (6) is fixedly connected in the glazing chamber (1), and the other end of the glazing pipe (6) is fixedly connected and communicated with a spray head (61).
2. The ceramic spraying equipment according to claim 1, wherein: The driving member (5) is arranged as a first driving motor, the first driving motor is installed in the slider (2), and the output shaft of the first driving motor is fixedly connected to the placement plate (3).
3. A ceramic spraying equipment according to claim 1, characterized in that: A flow dividing plate (7) is fixedly connected to the bottom of the glazing chamber (1), a sliding hole (71) for the slider (2) to slide through is opened at the top end of the flow dividing plate (7), the slider (2) is placed above the flow dividing plate (7), and one side of the flow dividing plate (7) away from the slider (2) is inclined towards one side of the bottom of the glazing chamber (1).
4. A ceramic glazing device according to claim 3, wherein: The moving component (4) includes a sliding plate (41), a plurality of pulleys (42) are rotatably connected to the lower end of the sliding plate (41), a second driving motor (43) for driving the pulleys (42) to rotate is installed on the sliding plate (41), a connecting rod (44) is fixedly connected to the upper end of the sliding plate (41), and the connecting rod (44) passes through the sliding hole (71) and is fixedly connected to the slider (2).
5. A ceramic glazing device according to claim 4, characterized in that: A guide rail (8) is provided at the lower end of the pulley (42), the guide rail (8) is fixedly connected to the glazing chamber (1), and the pulley (42) is slidably connected to the guide rail (8).
6. A ceramic glazing device according to claim 5, characterized in that: A blocking member (9) for blocking the sliding hole (71) is provided at the sliding hole (71).
7. A ceramic glazing device according to claim 6, characterized in that: The blocking member (9) is arranged as a corrugated hose, the corrugated hose is arranged along the length direction of the sliding hole (71), one end of the corrugated hose is fixedly connected to the slider (2), and the other end of the corrugated hose is fixedly connected to the inner wall of the glazing chamber (1).
8. A ceramic spraying equipment according to claim 1, characterized in that: A placement rack (10) is fixedly connected to the upper end of the placement plate (3).