Adjustable porcelain pressing device for soft porcelain insulation board
By adjusting the distance of the positioning seat and setting the slag discharge groove, the problems of blade damage and the inability to discharge scraps are solved, efficient cutting and pressing of the soft porcelain insulation board is achieved, and the applicability and working efficiency of the device are improved.
Patent Information
- Application Number
- CN202422279861.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In existing soft porcelain insulation board porcelain pressing devices, the blades and operating tables are prone to damage, and the scraps cannot be discharged, which affects working efficiency.
An adjustable soft porcelain insulation board porcelain pressing device is designed. By adjusting the components, the distance between the positioning seats is adjusted, and the cutting knife is embedded and matched with the inlet slot. The cut scrap material falls out through the slag outlet slot. A limiting component protects the cutting knife, and the pressure plate is driven by the cylinder to be pressed.
It improves the applicability of the device, realizes continuous production, protects the cutting tool, and improves work efficiency and cutting quality.
Smart Images

Figure CN223130998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soft porcelain processing equipment, in particular to an adjustable soft porcelain insulation board pressing device. Background Art
[0002] Soft porcelain thermal insulation materials are made of inorganic materials through classified mixing and composite modification. Their main components include high-quality ceramic powder and polymer materials. These materials are made through a multi-layer blending and pouring process and fired at high temperature. The production steps are generally to mix and modify the soft porcelain raw materials, add appropriate amounts of water, binders and other additives to make the soft porcelain materials have good fluidity and plasticity, and then use appropriate molding processes to make the soft porcelain materials into the desired shape and size, and then apply a certain pressure on the molded soft porcelain materials to make them tightly bonded to the thermal insulation material. This step is usually completed by a porcelain pressing device, which generally includes a porcelain pressing frame, a drive motor, a porcelain pressing cylinder and other components, and controls the pressure and pressing time of the porcelain pressing cylinder to ensure that the bonding strength between the soft porcelain material and the thermal insulation material meets the requirements. The existing soft porcelain insulation board porcelain pressing device can generally only press one size of insulation board and has limited applicability.
[0003] The Chinese utility model patent with authorization announcement number CN221212103U discloses a soft porcelain insulation board pressing device, including a soft porcelain insulation board pressing device, including a base plate, an operating table and a mounting plate, wherein a cylinder for pressing porcelain is fixedly installed at the top center of the mounting plate, and a porcelain pressing plate is provided at the bottom of the output end of the cylinder; clamping components for fixing the insulation board are provided on both sides of the outside of the operating table, and the clamping components include a thumb cylinder, a connecting rod, a connecting piece, a buffer spring and a clamping piece. By arranging the thumb cylinder, the connecting rod, the connecting piece, the buffer spring, the clamping piece, the blade and other components for use, the insulation board is fixed in position when pressing porcelain, so that the soft porcelain can be accurately placed on the soft porcelain, and at the same time, the excess scraps around the insulation board can be cut off when pressing to ensure the quality of the soft porcelain insulation board, and the cutting blade can also be adjusted in position according to the size of the insulation board.
[0004] However, in the above structure, when pressing porcelain, the blade is pressed down and directly contacts the operating table, which is easy to damage the blade and the operating table, and the cut scraps cannot be discharged from the operating table. After each cutting, manual cleaning is required before the next operation, which affects work efficiency. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an adjustable soft porcelain insulation board pressing device, which solves the problems in the prior art that the blade and the operating table are easily damaged, and the scraps cannot be discharged from the operating table, affecting work efficiency.
[0006] According to an embodiment of the utility model, an adjustable soft porcelain insulation board pressing device comprises a shell, the shell is fixedly arranged, an opening is arranged on one side of the shell, a bottom plate is arranged at the bottom of the shell, slag grooves are arranged on both sides of the bottom plate, and the slag grooves are slidably arranged with positioning seats perpendicular to the direction of the opening, an adjustment component is arranged in the shell for adjusting the distance between the positioning seats, a feed groove is arranged at the top of the positioning seat, a cylinder is arranged at the top of the shell, the output end of the cylinder passes downward through the shell and is connected to a pressure plate, two groups of cutters are slidably arranged on the pressure plate near both sides, the cutters can be embedded in the feed grooves, and a limiting component is also arranged on the cutter for fixing the cutter laterally.
[0007] The technical principle of the utility model is: when pressing porcelain, the distance between the positioning seats is adjusted by adjusting the assembly according to the required size, and the distance between the cutters is adjusted according to the distance between the feed grooves on the positioning seats, and the cutters are fixed by the limit assembly. After starting the cylinder, the pressing plate will drive the cutter downward to cut the edge of the soft porcelain insulation board, and the cut edges will fall out through the slag discharge chute and be collected. The pressing plate contacts the bottom plate to press the soft porcelain insulation board, thereby completing the porcelain pressing action.
[0008] Furthermore, the adjustment assembly includes a rotating rod, which is rotatably arranged at the bottom of the outer shell, and the parts of the rotating rod close to the two slag discharge troughs are respectively provided with left threads and right threads with different thread directions, and the two positioning seats are respectively provided with threaded holes, and the positioning seats are threadedly connected to the left and right threads through the threaded holes.
[0009] Furthermore, one end of the rotating rod is rotatably connected to a self-locking motor, and the self-locking motor is fixedly arranged on the housing.
[0010] Furthermore, the rotating rod passes through the bottom plate, a limiting protrusion is arranged in the middle of the rotating rod, and an annular groove for the limiting protrusion to be embedded and rotated is arranged in the bottom plate.
[0011] Furthermore, a first sliding block is provided on a side of the positioning seat close to the opening, and a first sliding groove for sliding of the first sliding block is provided on a side of the slag discharge groove close to the opening.
[0012] Furthermore, a sliding hook is provided at the upper end of the cutter, and a second sliding groove for the sliding hook to slide is provided on the pressure plate in a direction parallel to the opening.
[0013] Furthermore, the limit assembly includes a limit block, which is fixedly connected to one end of the cutter, and the positioning seat has an end away from the opening direction and extends upward with a support rod, and the support rod is longitudinally provided with a limit groove for the limit block to slide on one side close to the positioning seat, and the limit groove is connected to the cutting knife groove.
[0014] Furthermore, a groove is provided on the bottom plate, and a top plate is slidably arranged in the groove. The top plate is fixedly connected to the bottom plate through a plurality of springs.
[0015] Furthermore, the tool feed groove is arranged on the side far from the bottom plate, and an inclined blanking surface is arranged on the side wall of the positioning seat close to the tool feed groove.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The distance between the positioning seats can be adjusted by the adjusting component, and can be changed according to different production requirements or the size of the plate, greatly increasing the applicability of the device.
[0018] 2. Scrap discharge grooves are arranged on both sides of the bottom plate, and the cut scraps can fall out from the scrap discharge grooves and are easy to collect, enabling the device to carry out continuous production and improving work efficiency.
[0019] 3. A tool feed groove is arranged on the positioning seat, which can ensure the cutting effect of the edge of the plate when fitted with the cutting tool, and can protect the cutting tool at the same time, extending its service life. Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.
[0021] Figure 2 is Figure 1 An enlarged schematic diagram of the structure at A of.
[0022] Figure 3 It is a schematic diagram of the rotating rod structure of an embodiment of the utility model.
[0023] Figure 4 It is a schematic diagram of the structure of the pressing plate and the cutting tool in cooperation in an embodiment of the utility model.
[0024] Figure 5 It is a schematic diagram of the positioning seat structure of an embodiment of the utility model.
[0025] Figure 6 It is a schematic diagram of the semi-sectional structure of the cooperation between the outer shell and the top plate in an embodiment of the utility model.
[0026] In the above-mentioned drawings: 1. Outer shell; 11. Support base; 12. Opening; 13. Self-locking motor; 14. Slag discharge chute; 15. Cylinder; 151. Output end; 16. Bottom plate; 161. Groove; 2. Top plate; 21. Spring; 3. Positioning seat; 31. Support surface; 32. Feed slot; 33. Feeding surface; 34. Support rod; 341. Threaded hole; 342. Limit groove; 35. First sliding block; 4. Rotating rod; 41. Left thread, 42. Right thread; 43. Limit protrusion; 5. Pressure plate; 51. Second sliding groove; 6. Cutting tool; 61. Hook; 62. Limit block. Detailed implementation mode
[0027] The technical solutions in the present invention will be further described below in conjunction with the drawings and embodiments.
[0028] As Figure 1 and Figure 2 shown, an adjustable soft porcelain heat preservation board pressing porcelain device is proposed in an embodiment of the present invention, including an outer shell 1, the outer shell 1 is fixedly arranged, four corners of the bottom of the outer shell 1 are fixedly connected with support seats 11 for support, an opening 12 is arranged on one side of the outer shell 1, a bottom plate 16 is arranged at the bottom of the outer shell 1, slag discharge chutes 14 are arranged on both the left and right sides of the bottom plate 16, a positioning seat 3 is slidably arranged left and right in a direction perpendicular to the opening 12 of the slag discharge chute 14, a cylinder 15 is fixed on the top of the outer shell 1, a through hole penetrating inside and outside is arranged on the outer shell 1, and an output end 151 of the cylinder 15 passes through the through hole downward and is fixedly connected with a pressure plate 5, and the pressure plate 5 can move up and down by telescoping through the output end 151.
[0029] As Figure 1 、 Figure 2 and Figure 3 shown, an adjustment assembly is further arranged inside the outer shell 1 for adjusting the distance between the positioning seats 3. The adjustment assembly can be a tightening bolt, and the tightening bolt can be screwed into the outer shell 1 to tighten the positioning seat 3. Preferably, according to another embodiment, the adjustment assembly includes a rotating rod 4, the rotating rod 4 is rotatably arranged inside the bottom of the outer shell 1, the rotating rod 4 passes through the bottom plate 16, and left threads 41 and right threads 42 with different thread directions but the same pitch are respectively arranged on the left and right sides of the bottom plate 16 near the two slag discharge chutes 14. Combining Figure 5As shown, threaded holes 341 that cooperate with the left thread 41 and the right thread 42 are respectively provided at the end portions of the two positioning seats 3. The positioning seats 3 are threadedly connected to the left thread 41 and the right thread 42 through the threaded holes 341. When the rotating rod 4 rotates, due to the different thread directions on both sides of the rotating rod 4, the two positioning seats 3 that cooperate with the left thread 41 and the right thread 42 will always move relatively in opposite directions. By controlling the rotation direction of the rotating rod 4, the adjustment of the distance between the two positioning seats 3 can be achieved. At the same time, one end of the rotating rod 4 is rotatably connected to a self-locking motor 13, and the self-locking motor 13 is fixedly arranged on the housing 1. Through the self-locking function, the rotating rod 4 can be fixed, so that the distance between the positioning seats 3 is fixed. To prevent the position of the rotating rod 4 from shifting, a limiting protrusion 43 is provided in the middle of the rotating rod 4, and an annular groove (not shown in the figure) for the limiting protrusion 43 to be embedded and rotate is provided in the bottom plate 16.
[0030] As Figure 4 shown, two groups of cutting knives 6 are slidably arranged near both sides of the pressing plate 5. Hook-shaped slides 61 are provided on both sides of the upper end of the cutting knife 6. Second sliding grooves 51 for the left-right sliding of the hook-shaped slides 61 are respectively provided at the front and rear ends of the pressing plate 5 in the direction parallel to the opening 12.
[0031] As Figure 1 、 Figure 2 and Figure 5 shown, a support surface 31 is provided at the top end of the positioning seat 3. A cutting groove 32 is provided on the side of the support surface 31 away from the bottom plate 16. The cutting groove 32 has the same shape as the cutting knife 6. The cutting knife 6 can follow the pressing plate 5 downwards and be embedded and cooperate with the cutting groove 32. An inclined blanking surface 33 is provided on the side wall of the positioning seat 3 near the cutting groove 32, so that the cut scraps are more likely to be concentrated and collected. A first sliding block 35 is provided on the side of the positioning seat 3 near the opening 12. A first sliding groove (not shown in the figure) for the left-right sliding of the first sliding block 35 is horizontally provided on the side of the slag discharge groove 14 near the opening 12.
[0032] As Figure 2 、 Figure 4 and Figure 5As shown, the cutter 6 is also provided with a limiting assembly for laterally fixing the cutter 6 so that the cutter 6 can accurately cooperate with the feed groove 32. The limiting assembly includes a limiting block 62, which is fixedly connected to one end of the cutter 6, and a support rod 34 is extended upward from one end of the positioning seat 3 away from the opening 12. The support rod 34 and the positioning seat 3 are in a vertical relationship. The support rod 34 is longitudinally provided on one side of the support rod 34 close to the positioning seat 3 for the limiting block 62 to be moved upward. The limit groove 342 slides downward, and the limit groove 342 is connected to the feed groove 32. Preferably, the limit groove 342 and the feed groove 32 are of equal width. Therefore, when the positioning seat 3 moves left and right, due to the action of the limit groove 342 on the support rod 34, the cutter 6 will also move with the positioning seat 3 due to the engagement of the limit block 62 and the limit groove 342, thereby ensuring that the cutter 6 can accurately cooperate with the feed groove 32 when the pressure plate 5 is pressed down, so as to cut the soft porcelain insulation board and ensure the cutting quality.
[0033] like Figure 1 and Figure 6 As shown, the bottom plate 16 is also provided with a groove 161, in which a top plate 2 is slidably provided, and the top plate 2 can slide up and down in the groove 161. The top plate 2 is fixedly connected to the bottom plate 16 by a plurality of springs 21. In a natural state, the top surface of the top plate 2 is higher than the top surface height of the positioning seat 3. When pressing ceramics, the top plate 2 can buffer the downward pressure of the pressing plate 5, protect the soft ceramic insulation board from damage, make the pressure more uniform, and improve the ceramic pressing effect.
[0034] The technical principle of the utility model is: when pressing porcelain, according to the required size, the self-locking motor 13 drives the rotating rod 4 to rotate, adjusts the distance between the positioning seats 3, and the pressing knife will automatically adjust according to the position of the positioning seat 3. After the soft porcelain insulation board is placed, the cylinder 15 is started, and the pressing plate 5 will drive the cutting knife 6 to cut the edge of the soft porcelain insulation board downward. The cut scraps fall out through the slag discharge trough 14 and are collected. As the pressing plate 5 is pressed down, the top plate 2 and the pressing plate 5 are attached and continuously compressed until the soft porcelain insulation board contacts the supporting surface 31 of the positioning seat 3, and the pressing plate 5 rises to complete the porcelain pressing action.
[0035] The utility model has the following beneficial effects: the distance between the positioning seats 3 can be adjusted through the rotating rod 4, which can be changed according to different production requirements or the size of the plate, greatly increasing the applicability of the device. The two positioning seats 3 can be adjusted simultaneously through the rotating rod 4, avoiding the need for multiple motors to control in the traditional method, reducing the cost of the device. Since the rotating rod 4 and the positioning seats 3 are in threaded cooperation, it can ensure that the distances of the two positioning seats 3 moving simultaneously are the same, increasing the adjustment accuracy; slag discharge grooves 14 are arranged on both sides of the positioning seats 3, and the cut scraps can fall out from the slag discharge grooves 14, and the scraps are more easily collected by arranging a blanking surface, enabling the device to carry out continuous production and improving work efficiency; a tool feed groove 32 is arranged on the positioning seat 3, which can fit with the cutting tool 6 to ensure the cutting effect of the edge of the plate, and can also protect the cutting tool 6 and extend its service life; the positioning seat 3 and the cutting tool 6 are linked through the limiting block 62 and the limiting groove 342, so that no matter how the positioning seat 3 moves, the cutting tool 6 can always accurately cut into the tool feed groove 32 when it falls, avoiding the need to repeatedly calibrate whether the cutting tool 6 and the positioning seat 3 are in the same plane after adjusting the distance each time; the top plate 2 is connected to the bottom plate 16 through the spring 21, which can buffer the downward pressure of the top plate 2 on the pressing plate 5 when pressing the porcelain, protect the soft porcelain heat preservation board from being damaged, and make the pressure more uniform, improving the porcelain pressing effect.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.
Claims
1. An adjustable soft porcelain thermal insulation board pressing porcelain device, characterized in that: The invention comprises a shell (1), wherein the shell (1) is fixedly arranged, an opening (12) is arranged on one side of the shell (1), a bottom plate (16) is arranged at the bottom of the shell (1), slag discharge grooves (14) are arranged on both sides of the bottom plate (16), and a positioning seat (3) is slidably arranged on the slag discharge groove (14) perpendicular to the direction of the opening (12), an adjustment component is arranged in the shell (1) for adjusting the distance between the positioning seats (3), and a feed groove (32) is arranged on the top of the positioning seat (3), a cylinder (15) is arranged on the top of the shell (1), and an output end (151) of the cylinder (15) passes downward through the shell (1) and is connected to a pressing plate (5), and two groups of cutters (6) are slidably arranged near both sides of the pressing plate (5), and the cutters (6) can be embedded and matched with the feed grooves (32), and a limit assembly is also arranged on the cutter (6) for horizontally fixing the cutter (6).
2. The adjustable soft porcelain thermal insulation board porcelain pressing device according to claim 1, characterized in that: The adjustment assembly comprises a rotating rod (4), the rotating rod (4) being rotatably arranged at the bottom of the housing (1), the rotating rod (4) being provided with a left thread (41) and a right thread (42) of different thread directions at a portion close to the two slag discharge troughs (14), the two positioning seats (3) being provided with a threaded hole (341), the positioning seat (3) being threadedly connected to the left thread (41) and the right thread (42) via the threaded hole (341).
3. The adjustable soft porcelain heat preservation board porcelain pressing device according to claim 2, characterized in that: One end of the rotating rod (4) is rotatably connected to a self-locking motor (13), and the self-locking motor (13) is fixedly arranged on the housing (1).
4. The adjustable soft porcelain thermal insulation board pressing porcelain device according to claim 3, characterized in that: The rotating rod (4) passes through the bottom plate (16), a limiting protrusion (43) is arranged in the middle of the rotating rod (4), and an annular groove for the limiting protrusion (43) to be embedded and rotated is arranged in the bottom plate (16).
5. The adjustable soft porcelain heat-insulating board porcelain pressing device according to claim 1, characterized in that: A first sliding block (35) is provided on a side of the positioning seat (3) close to the opening (12), and a first sliding groove for sliding the first sliding block (35) is provided on a side of the slag discharge groove (14) close to the opening (12).
6. The adjustable soft porcelain heat preservation board porcelain pressing device according to claim 1, characterized in that: The upper end of the cutter (6) is provided with a sliding hook (61), and the pressing plate (5) is provided with a second sliding groove (51) for the sliding hook (61) to slide in a direction parallel to the opening (12).
7. An adjustable soft porcelain thermal insulation board pressing porcelain device according to claim 1, characterized in that: The limiting assembly comprises a limiting block (62), the limiting block (62) being fixedly connected to one end of the cutter (6), a support rod (34) extending upward from one end of the positioning seat (3) away from the opening (12), a limiting groove (342) for the limiting block (62) to slide is longitudinally arranged on one side of the support rod (34) close to the positioning seat (3), and the limiting groove (342) is communicated with the groove of the cutter (6).
8. The adjustable soft porcelain heat preservation board porcelain pressing device according to claim 1, characterized in that: The bottom plate (16) is provided with a groove (161), a top plate (2) is slidably arranged in the groove (161), and the top plate (2) is fixedly connected to the bottom plate (16) via a plurality of springs (21).
9. The adjustable soft porcelain thermal insulation board pressing porcelain device according to claim 1, characterized in that: The feed groove (32) is arranged on a side away from the bottom plate (16), and a side wall of the positioning seat (3) close to the feed groove (32) is provided with an inclined material discharge surface (33).
Citation Information
Patent Citations
Porcelain pressing device for soft porcelain insulation board
CN221212103U