Grooving device
By designing a combination of support mechanism, groove mechanism and placement frame assembly, cutting of the bottom chute of the anode carbon block is achieved, solving the problem that existing equipment cannot open chutes, and improving the applicability and efficiency of grooved equipment.
Patent Information
- Application Number
- CN202422360115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing grooved opening equipment cannot open chutes at the bottom of the anode carbon block, which cannot meet the needs of opening chutes.
A grooved opening device is designed, including a support mechanism, a grooved mechanism and a placement frame assembly. By setting an inclined bearing surface on the placement frame assembly, and tilting cutting of the anode carbon block is achieved by using a cutting wheel and driving assembly to realize the opening of the chute.
It can effectively open inclined chutes at the bottom of the anode carbon block, which improves the applicability and efficiency of the grooved equipment and meets the processing needs of inclined chutes.
Smart Images

Figure CN223131059U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anode carbon block production and processing, and particularly relates to a grooving device. Background Art
[0002] In the industrial production of electrolytic aluminum, anode carbon blocks are usually used as anodes of aluminum electrolytic cells. Among them, the anode carbon block with a bottom groove has certain significance in reducing the working voltage, reducing the anode efficiency coefficient, maintaining the stability of the electrolytic cell, improving the current efficiency, and strengthening the current, so it is widely used and produced. Moreover, compared with opening a horizontal through groove, opening an inclined through groove at the bottom of the anode carbon block has better use effects.
[0003] At present, the existing grooving equipment uses a horizontal conveying mechanism and a grooving tool in cooperation to achieve grooving, that is, the anode carbon block is placed on a horizontal conveyor line for conveying. When the anode carbon block passes through the grooving tool, the grooving tool is used to cut and groove at the bottom of the carbon block. However, this grooving equipment opens a horizontal through groove at the bottom of the anode carbon block and cannot open an inclined groove, thus unable to meet the requirement of opening an inclined groove. Summary of the Utility Model
[0004] The problem solved by the utility model is: how to make the grooving equipment meet the requirement of opening an inclined groove.
[0005] To solve the above problem, the utility model provides a grooving device.
[0006] The utility model provides a grooving device, including:
[0007] A support mechanism, arranged on the installation surface;
[0008] A grooving mechanism, including a cutting wheel and a first driving assembly. The cutting wheel is located inside the support mechanism and protrudes above the support mechanism. The first driving assembly is connected to the cutting wheel and is used to drive the cutting wheel to rotate to cut the anode carbon block to be processed;
[0009] And a placing frame assembly, movably arranged on the support mechanism, and provided with a bearing surface that is inclined relative to the support mechanism and is used to bear the anode carbon block to be processed. The placing frame assembly is used to transport the anode carbon block to be processed and pass through the cutting wheel to complete grooving.
[0010] Optionally, the support mechanism includes a frame and a conveying component. The frame is used to be arranged on the installation surface. The conveying component is arranged on the frame. The placing frame assembly is placed on the conveying component. The conveying component is used to convey the placing frame assembly through the cutting wheel.
[0011] Optionally, the support mechanism includes a frame and guide rails. The frame is disposed on the mounting surface, and the guide rails are disposed on the frame and located at both ends of the frame. The placement rack assembly is provided with a moving wheel set, and the moving wheel set can roll along the guide rails.
[0012] The grooving device further includes a second driving assembly, which is disposed on the placement rack assembly and is used to drive the moving wheel set to roll along the guide rails.
[0013] Optionally, limit members are respectively provided at both ends of the guide rails along their extending directions, and the limit members are used to limit the travel of the placement rack assembly moving along the guide rails.
[0014] Optionally, the moving wheel set includes a first wheel set and a second wheel set. The first wheel set and the second wheel set are respectively disposed at both ends of the placement rack assembly in the moving direction, and the second driving assembly is connected to the second wheel set and is used to drive the second wheel set to rotate.
[0015] Optionally, the support mechanism has a first position and a second position. The grooving device further includes a first in-place sensor disposed at the first position and a second in-place sensor disposed at the second position, and the placement rack assembly is used to reciprocate between the first position and the second position.
[0016] Optionally, the placement rack assembly includes a placement rack and a telescopic assembly. The telescopic assembly is disposed on the placement rack and is located at one end of the placement rack in the moving direction of the placement rack to adjust the inclination angle and / or inclination direction of the placement rack.
[0017] Optionally, the placement rack assembly includes a placement rack and a positioning assembly. The positioning assembly is disposed on the placement rack and is used to position the anodic carbon block to be processed on the placement rack.
[0018] Optionally, the positioning assembly includes a first positioning assembly, which is disposed at one end of the placement rack perpendicular to its moving direction and is used to abut against the side surface of the anodic carbon block to be processed.
[0019] And / or, the positioning assembly includes a second positioning assembly provided with a positioning groove. The second positioning assembly is disposed on the placement rack and is used to support the anodic carbon block to be processed, and the bottom of the anodic carbon block to be processed is used to be embedded in the positioning groove.
[0020] Optionally, the grooving device further includes a cooling mechanism, which includes a cooling water pipe and a water spraying pipe provided with water spraying holes. The cooling water pipe is fixed on the support mechanism and is used to connect to an external water supply device. The water spraying pipe is connected to the cooling water pipe and is erected on both sides of the cutting wheel, and the water spraying holes of the water spraying pipe face the cutting wheel.
[0021] The beneficial effects of the grooving device of the present utility model are as follows: By setting up a placement rack assembly and making the placement rack assembly movably arranged on the support mechanism, it is convenient to use the placement rack assembly to carry the anode carbon block to be processed and move it along the support mechanism. At the same time, by setting up a cutting wheel and a first driving assembly, it is convenient to use the first driving assembly to drive the cutting wheel to rotate to perform cutting operations on the anode carbon block to be processed that has moved to the cutting position. Moreover, by setting a bearing surface for placing the anode carbon block to be processed on the placement rack assembly and making the bearing surface inclined relative to the support mechanism to ensure that the anode carbon block to be processed placed on the placement rack assembly is also inclined. In this way, when the placement rack assembly transports the inclined anode carbon block to be processed and passes by the cutting wheel, the rotating cutting wheel can cut an inclined groove at the bottom of the anode carbon block to be processed, so that the grooving device can meet the requirement of opening an inclined groove. Description of the Drawings
[0022] Figure 1 is a schematic structural diagram of the grooving device in an embodiment of the present utility model;
[0023] Figure 2 is a schematic structural diagram of the grooving device in another perspective in an embodiment of the present utility model;
[0024] Figure 3 is a schematic structural diagram of the placement rack assembly in an embodiment of the present utility model;
[0025] Figure 4 is a schematic structural diagram of the placement rack assembly in another perspective in an embodiment of the present utility model;
[0026] Figure 5 is a schematic assembly structural diagram of the grooving mechanism and the cooling mechanism in an embodiment of the present utility model;
[0027] Figure 6 is a schematic assembly structural diagram of the grooving mechanism, the cooling mechanism and the support mechanism in an embodiment of the present utility model;
[0028] Figure 7 is a schematic structural diagram of the placement rack assembly when it is provided with a telescopic component in an embodiment of the present utility model.
[0029] Description of the Reference Numerals:
[0030] 1. Support mechanism; 11. Frame; 12. Guide rail; 121. Limiting part; 2. Grooving mechanism; 21. Cutting wheel; 22. First driving assembly; 221. First motor; 222. First transmission component; 3. Placing rack assembly; 31. Placing rack; 32. Positioning component; 321. First positioning component; 322. Second positioning component; 3221. Positioning groove; 3222. Guide fillet; 33. Moving wheel set; 331. First wheel set; 332. Second wheel set; 34. Telescopic component; 4. Cooling mechanism; 41. Cooling water pipe; 42. Water spraying pipe; 421. Water spraying hole; 43. Water collecting tank; 51. First in-place inductor; 52. Second in-place inductor; 6. Second driving assembly; 61. Second motor; 62. Second transmission component; 100. Anode carbon block to be processed. Detailed implementation manners
[0031] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given with reference to the accompanying drawings. Although some embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be construed as limited to the embodiments described herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present utility model. It should be understood that the accompanying drawings and embodiments of the present utility model are only for exemplary purposes and are not used to limit the protection scope of the present utility model.
[0032] The Z-axis in the drawings represents the vertical direction, that is, the up and down position, and the positive direction of the Z-axis represents the upper side, and the negative direction of the Z-axis represents the lower side; the X-axis in the drawings represents the horizontal direction and is specified as the front and back position, and the positive direction of the X-axis represents the front side, and the negative direction of the X-axis represents the back side; the Y-axis in the drawings represents the left and right position, and the positive direction of the Y-axis represents the left side, and the negative direction of the Y-axis represents the right side. At the same time, it should be noted that the above-mentioned meanings represented by the Z-axis, Y-axis, and X-axis are only for facilitating the description of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0033] As used herein, the term "comprising" and its variants are open-ended, i.e., "including but not limited to"; the term "based on" means "at least partially based on"; the term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments"; the term "optionally" means "optional embodiment". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first" and "second" mentioned in the present utility model are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0034] It should be noted that the modification of "one" and "multiple" mentioned in the present utility model is illustrative rather than restrictive. Those skilled in the art should understand that unless otherwise clearly specified in the context, it should be understood as "one or more".
[0035] In the related art, the grooving equipment uses a horizontal conveying mechanism and a grooving tool in cooperation to achieve grooving, that is, the anode carbon block is placed on the horizontal conveying line for conveying. When the anode carbon block passes by the grooving tool, the grooving tool is used to cut and groove at the bottom of the carbon block. However, this kind of grooving equipment opens a horizontal through groove at the bottom of the anode carbon block and cannot open an inclined groove, thus unable to meet the requirement of opening an inclined groove.
[0036] In view of the problems existing in the above-mentioned related art, the present utility model provides a grooving device.
[0037] Combined Figure 1 and Figure 2 As shown, a grooving device provided by an embodiment of the present utility model includes:
[0038] A support mechanism 1, arranged on the installation surface;
[0039] A grooving mechanism 2, including a cutting wheel 21 and a first driving assembly 22. The first driving assembly 22 is connected to the cutting wheel 21 and is used to drive the cutting wheel 21 to rotate to cut the anode carbon block 100 to be processed;
[0040] And a placing rack assembly 3, movably arranged on the support mechanism 1 and provided with a bearing surface that is inclined relative to the support mechanism 1 and is used to bear the anode carbon block 100 to be processed. The placing rack assembly 3 is used to transport the anode carbon block 100 to be processed and pass it through the cutting wheel 21 to complete grooving.
[0041] Specifically, the support mechanism 1 of the grooving device can be horizontally arranged on an installation surface such as the ground for supporting the grooving mechanism 2 and the placement rack assembly 3. The support mechanism 1 can be composed of the frame 11 and the guide rail 12 introduced later. At this time, the grooving device can be used as an independent grooving equipment; the support mechanism 1 can also be used as a conveyor line. At this time, the grooving device can be used as a grooving production line, and the support mechanism 1 is a conveyor line in the grooving production line. The cutting wheel 21 of the grooving mechanism 2 is connected to the first drive assembly 22 and is preferably located inside the frame 11 of the support mechanism 1, and the upper end of the cutting wheel 21 protrudes from the support surface of the support mechanism 1 to facilitate cutting the anode carbon block 100 to be processed. The first drive assembly 22 can be directly installed on the installation surface or on the frame 11. Moreover, the first drive assembly 22 can be located outside the frame 11 or inside the frame 11, and no specific limitation is made here. For example, Figure 2 Figure Figure 2 shows an example in which the first drive assembly 22 is fixed to the frame 11 and located outside the frame 11. The placement rack assembly 3 is provided with a bearing surface that is inclined relative to the support mechanism 1. The anode carbon block 100 to be processed can be placed on this bearing surface, so that the anode carbon block 100 to be processed placed on the placement rack assembly 3 is also inclined. The bearing surface of the placement rack assembly 3 can be the inner bottom surface of the placement rack 31 introduced later, and the outer bottom surface of the placement rack 31 can be horizontally arranged or parallel to the inner bottom surface. When the outer bottom surface of the placement rack 31 is parallel to the inner bottom surface, it is equivalent to the placement rack assembly 3 being inclined on the support mechanism 1. And, the inclination angle of the bearing surface of the placement rack assembly 3 (that is, the angle formed by the bearing surface of the placement rack assembly 3 and the horizontal plane) is the same as the inclination angle of the inclined groove to be opened on the anode carbon block 100 to be processed. The placement rack assembly 3 can move along Figure 1 the Y-axis direction (i.e., the left-right direction) on the support mechanism 1. Therefore, the placement rack assembly 3 can be arranged on the support mechanism 1 with the left side lower and the right side higher or the left side higher and the right side lower. For example, Figure 1 Figure Figure 1 shows an example in which the placement rack assembly 3 is arranged with the left side higher and the right side lower. Among them, when the support mechanism 1 is used as a conveyor line, the placement rack assembly 3 can be placed on this conveyor line and can move along the conveying direction under the action of this conveyor line; when the support mechanism 1 is mainly composed of the frame 11 and the guide rail 12, the placement rack assembly 3 can move along the guide rail 12 under the driving action of the second drive assembly 6 (introduced later). When the placement rack assembly 3 moves and passes through the cutting wheel 21, the rotating cutting wheel 21 performs a cutting operation on the anode carbon block 100 to be processed that is inclined and placed on the placement rack assembly 3 to realize opening an inclined groove on the anode carbon block 100 to be processed.
[0042] In this embodiment, the grooving device can be configured by setting up the placing rack assembly 3, and making the placing rack assembly 3 movably arranged on the support mechanism 1, so as to facilitate using the placing rack assembly 3 to carry the anodic carbon block 100 to be processed and move it along the support mechanism 1. Meanwhile, by setting up the cutting wheel 21 and the first driving assembly 22, it is convenient to use the first driving assembly 22 to drive the cutting wheel 21 to rotate for cutting the anodic carbon block 100 to be processed that moves to the cutting wheel 21. Moreover, by setting a bearing surface for placing the anodic carbon block 100 to be processed on the placing rack assembly 3, and making the bearing surface inclined relative to the support mechanism 1 to ensure that the anodic carbon block 100 to be processed placed on the placing rack assembly 3 is also inclined. In this way, when the placing rack assembly 3 transports the inclined anodic carbon block 100 to pass by the cutting wheel 21, the rotating cutting wheel 21 can cut an inclined groove at the bottom of the anodic carbon block 100 to be processed, so that the grooving device can meet the requirement of opening an inclined groove.
[0043] Further, as shown in Figure 5 The first driving assembly 22 includes a first motor 221 and a first transmission component 222. The first motor 221 is connected to the cutting wheel 21 through the first transmission component 222 to drive the cutting wheel 21 to rotate. Among them, the first transmission component 222 can be a combination of a transmission belt and a transmission shaft, making the first driving assembly 22 operate smoothly with low noise during operation, and having an overload protection function, with higher safety.
[0044] Further, as shown in Figure 5 The cutting wheel 21 can be provided with multiple ones to match the anodic carbon block 100 to be processed that needs to have multiple grooves opened. For example, when it is necessary to open double grooves on the anodic carbon block 100 to be processed, two cutting wheels 21 can be sequentially sleeved on the transmission shaft of the first driving assembly 22.
[0045] Optionally, the support mechanism 1 includes a frame 11 and a conveying component. The frame 11 is used to be set on the installation surface, the conveying component is set on the frame 11, the placing rack assembly 3 is placed on the conveying component, and the conveying component is used to convey the placing rack assembly 3 to pass by the cutting wheel 21.
[0046] In this optional embodiment, the support mechanism 1 serves as a conveying line. Among them, the frame 11 of the support mechanism 1 can be horizontally fixed on an installation surface such as the ground, etc., and the conveying component can be horizontally set on the frame 11. Among them, the conveying component can be a belt-type conveying component or a roller-type conveying component. And the placing rack assembly 3 can be directly placed on the conveying component and be conveyed by the conveying component to the cutting wheel 21 to cut an inclined groove for the anodic carbon block 100 to be processed on the placing rack assembly 3.
[0047] In this way, the support mechanism 1 is set to include a frame 11 and a conveying assembly, so that the support mechanism 1 can be used as a conveying line, and further the grooving device can be used as a grooving production line, thereby improving the efficiency of grooving the inclined grooves of a batch of anodic carbon blocks 100 to be processed.
[0048] Optionally, in combination with Figure 1 and Figure 2 As shown, the support mechanism 1 includes a frame 11 and guide rails 12. The frame 11 is arranged on the installation surface, and the guide rails 12 are arranged on the frame 11 and located at both ends of the frame 11; the placing rack assembly 3 is provided with moving wheel sets 33, and the moving wheel sets 33 can roll along the guide rails 12; the grooving device further includes a second driving assembly 6, and the second driving assembly 6 is arranged on the placing rack assembly 3 and is used for driving the moving wheel sets 33 to roll along the guide rails 12.
[0049] In this optional embodiment, the frame 11 of the support mechanism 1 can be horizontally arranged on the ground and extends along the Figure 1 Y-axis direction (i.e., the left-right direction) in Figure 1 while the guide rails 12 can also be arranged on the frame 11 along the left-right direction and are located at the front and rear ends of the frame 11, that is, at both ends of the frame 11 along the Figure 2 X-axis direction in
[0050] The second driving assembly 6 and the moving wheel sets 33 can be arranged on the placing rack assembly 3. Among them, the second driving assembly 6 can be arranged outside the placing rack assembly 3, and the moving wheel sets 33 can be arranged at the bottom of the placing rack assembly 3. For example,
[0051] As shown in Figure 6 the second driving assembly 6 is arranged on the left side of the placing rack assembly 3, and the moving wheel sets 33 are arranged at the left and right ends of the bottom of the placing rack assembly 3. Moreover, the moving wheel sets 33 are in rolling connection with the guide rails 12 and are used for rolling along the guide rails 12 under the driving action of the second driving assembly 6.
[0052] Optionally, in combination with Figure 6 As shown, limit members 121 are respectively arranged at both ends of the guide rail 12 along its extending direction, and the limit members 121 are used for limiting the moving stroke of the placing rack assembly 3 along the guide rail 12.
[0052] In this alternative embodiment, the limiting member 121 may be a structure such as a limiting plate, a limiting block or a limiting column, and no specific limitation is made here. In this way, by respectively arranging the limiting members 121 at both ends of the guide rail 12, the placing rack assembly 3 can be prevented from disengaging from the guide rail 12 along its moving direction, thereby ensuring the safety during the use of the grooving device.
[0053] Optionally, as shown in Figure 3 and Figure 4 , the moving wheel set 33 includes a first wheel set 331 and a second wheel set 332. The first wheel set 331 and the second wheel set 332 are respectively arranged at both ends of the moving direction of the placing rack assembly 3. The second driving assembly 6 is connected to the second wheel set 332 and is used to drive the second wheel set 332 to rotate.
[0054] In this alternative embodiment, the first wheel set 331 may be arranged at the right end of the bottom of the placing rack assembly 3, and the second wheel set 332 may be arranged at the left end of the bottom of the placing rack assembly 3. In this way, by respectively arranging a wheel set at both ends, such as the left and right ends, of the placing rack assembly 3 for support, the force balance of the placing rack assembly 3 can be ensured, and further the smooth movement of the placing rack assembly 3 can be ensured. The second driving assembly 6 is arranged on the left side of the second wheel set 332 and is drivingly connected to the second wheel set 332, so that the second wheel set 332 can be used as the driving wheel set and the first wheel set 331 as the driven wheel set. When the second driving assembly 6 drives the second wheel set 332 to rotate, the placing rack assembly 3 can be driven to move in the left-right direction, and further the first wheel set 331 can be driven to roll along the guide rail 12. In this way, it can be realized that one second driving assembly 6 drives both the first wheel set 331 and the second wheel set 332 to roll along the guide rail 12, thereby reducing the number of the second driving assemblies 6, reducing the production cost, and at the same time, reducing the weight of the whole grooving device.
[0055] Furthermore, as shown in Figure 4 , the second driving assembly 6 includes a second motor 61 and a second transmission component 62. The second motor 61 is connected to the second wheel set 332 through the second transmission component 62 to drive the second wheel set 332 to rotate. Among them, the second transmission component 62 may be a combination of a transmission chain and a transmission shaft, which not only has a lower cost but also has a high transmission efficiency. At the same time, it can also ensure that the shafting parts such as the transmission shaft and the bearing of the second driving assembly 6 are subjected to smaller loads, thereby prolonging the service life of the second driving assembly 6.
[0056] Optionally, as shown in Figure 1 and Figure 6 , the support mechanism 1 has a first position and a second position. The grooving device further includes a first in-place inductor 51 arranged at the first position and a second in-place inductor 52 arranged at the second position. The placing rack assembly 3 is used for reciprocating between the first position and the second position.
[0057] In this alternative embodiment, the support mechanism 1 has a first position and a second position, which are spaced along the moving direction of the placement rack assembly 3. The first in-place sensor 51 is disposed at the first position, and the second in-place sensor 52 is disposed at the second position. Among them, the second position is the initial position of the placement rack assembly 3 and also the feeding position of the placement rack assembly 3. At this time, the placement rack assembly 3 is away from the cutting wheel 21; the first position is the position after grooving is completed. Specifically, as Figure 1 shown, taking the left end of the placement rack assembly 3 as the position sensing reference point by the first in-place sensor 51 and the second in-place sensor 52 as an example, when the left end of the placement rack assembly 3 moves from the second position to the first position to the right, the first in-place sensor 51 is triggered. Specifically, the second wheel set 332 can be used as the sensing object, indicating that the grooving of the anode carbon block 100 to be processed on the placement rack assembly 3 is completed. At this time, the controller controls the first drive assembly 22 to stop working, so that the cutting wheel 21 stops rotating. At the same time, the controller also controls the second drive assembly 6 to rotate in the reverse direction, so that the placement rack assembly 3 moves in the reverse direction (i.e., moves to the left); when the left end of the placement rack assembly 3 moves in the reverse direction to the second position, specifically, the second wheel set 332 can be used as the sensing object, and the second in-place sensor 52 is triggered, indicating that the placement rack assembly 3 is in place after reset, that is, the placement rack assembly 3 returns to the initial position. At this time, the controller controls the second drive assembly 6 to stop working, so that the placement rack assembly 3 stops moving, and the up and down part operation can be performed, that is, the grooved anode carbon block 100 to be processed is removed, and the un-grooved anode carbon block 100 to be processed is re-placed. In addition, the distance between the first in-place sensor 51 and the second in-place sensor 52 in the left and right directions is equal to the distance between the first position and the second position, and both can represent the moving range of the placement rack assembly 3 in the left and right directions. The positions of the first in-place sensor 51 and the second in-place sensor 52 can be adjusted according to actual needs. For example, if a through inclined groove is to be opened, the first in-place sensor 51 can be disposed at the position where the bottom of the entire anode carbon block 100 to be processed is just cut. If a non-through inclined groove is to be opened, the setting position of the first in-place sensor 51 can be adjusted according to the length of the inclined groove. Further, the first in-place sensor 51 and the second in-place sensor 52 can be electrically connected to the controller respectively. Moreover, the first in-place sensor 51 and the second in-place sensor 52 can be disposed at the front end of the frame 11 at the same time, or can be disposed at the rear end of the frame 11 at the same time, or can be disposed at the front and rear ends of the frame 11 respectively.
[0058] In this way, by respectively arranging a first in-place inductor 51 and a second in-place inductor 52 at the first position and the second position of the support mechanism 1, it is convenient to use the induction effects of the first in-place inductor 51 and the second in-place inductor 52 to limit the reciprocating movement range of the placing rack assembly 3, so that the reciprocating movement distance of the placing rack assembly 3 is reduced as much as possible, thereby improving the grooving efficiency of the grooving device; at the same time, when the grooving mechanism 2 is used as an independent grooving device, it can stop working in time after cutting, so that intermittent work can be realized, and thus the energy consumption can be saved and the use cost can be reduced.
[0059] Optionally, as shown in Figure 7 FIG. 5, the placing rack assembly 3 includes a placing rack 31 and a telescopic assembly 34. The telescopic assembly 34 is arranged on the placing rack 31 and is located at one end of the placing rack 31 in the moving direction of the placing rack 31 to adjust the inclination angle and / or inclination direction of the placing rack 31.
[0060] It should be noted that the moving direction of the placing rack 31 is Figure 3 the Y-axis direction in FIG. 5, that is, the left-right direction, and the inclination angle of the placing rack 31 is the included angle formed by the placing rack 31 and the horizontal plane.
[0061] Specifically, the telescopic assembly 34 can be realized by hydraulic or electric means, such as a hydraulic cylinder or an electric cylinder, or can be realized by a threaded screw structure, such as a ball screw, etc. In one example, the telescopic assembly 34 can be arranged along the height direction of the placing rack 31 at the left end or the right end of the placing rack 31. For example, Figure 7 FIG. 5 gives an example in which the telescopic assembly 34 is arranged along the height direction of the placing rack 31 at the left end of the placing rack 31; in other examples, the telescopic assembly 34 can also be arranged obliquely at the left end or the right end of the placing rack 31, which is not specifically limited here. The height direction of the placing rack 31 is Figure 7In the Z-axis direction, which is also the up-and-down direction. For the sake of convenient description, here, the telescopic component 34 is arranged along the height direction of the placement rack 31 as an example for illustration. When the telescopic component 34 is arranged at the left end of the placement rack 31, the placement rack 31 is set with the left end lower and the right end higher when the telescopic component 34 is not extended. When the telescopic component 34 is arranged at the right end of the placement rack 31, the placement rack 31 is set with the left end higher and the right end lower when the telescopic component 34 is not extended. For example, if the support mechanism 1 includes a frame 11 and a conveying component, the output end of the telescopic component 34 is connected to the right end of the placement rack 31, and the fixed end of the telescopic component 34 is supported on the conveying component; if the support mechanism 1 includes a frame 11 and a guide rail 12, and the second wheel set 332 and the second driving assembly 6 are arranged at the left end of the placement rack 31, then the telescopic component 34 is arranged along the height direction of the placement rack 31 at the right end of the placement rack 31. The output end of the telescopic component 34 is hinged to the right end of the placement rack 31, and the fixed end of the telescopic component 34 is rotatably connected to the connecting shaft in the first wheel set 331. Among them, both ends of the connecting shaft are respectively connected to the rollers located on the front and back sides of the placement rack 31 in the first wheel set 331. Taking the telescopic component 34 arranged at the right end of the placement rack 31 and the placement rack 31 being set with the left end higher and the right end lower when the telescopic component 34 is not extended as an example, when the telescopic component 34 extends upward, the right end of the placement rack 31 rotates upward around the axis parallel to the X-axis, so that the right end of the placement rack 31 gradually rises, thereby making the inclination angle of the placement rack 31 gradually decrease; when the right end of the placement rack 31 rises to the same height as the left end, the placement rack 31 is set horizontally. At this time, the inclination angle of the placement rack 31 is zero, and a straight groove can be opened at the bottom of the anodic carbon block 100 to be processed; when the right end of the placement rack 31 continues to rise, the inclination direction of the placement rack 31 changes, making the placement rack 31 set with the left end lower and the right end higher. At this time, an inclined groove with a deeper left side and a shallower right side can be opened at the bottom of the anodic carbon block 100 to be processed.
[0062] In this way, by arranging the telescopic component 34 at, for example, the left end or the right end of the placement rack 31, the telescopic component 34 is used to adjust the inclination angle and / or the inclination direction of the placement rack 31, so that the grooving device can not only open inclined grooves with different inclination angles and different inclination directions for the anodic carbon block 100 to be processed, but also open a straight groove for the anodic carbon block 100 to be processed, thereby being able to meet the requirements of different grooving.
[0063] Optionally, as shown in combination with Figure 3 and Figure 4 the placement rack assembly 3 includes a placement rack 31 and a positioning component 32. The positioning component 32 is arranged on the placement rack 31 and is used to position the anodic carbon block 100 to be processed in the placement rack 31. In this way, the positioning component 32 is used to position the anodic carbon block 100 to be processed placed on the placement rack 31 to ensure the accurate cutting position of the anodic carbon block 100 to be processed and improve the grooving quality.
[0064] Optionally, as shown in combination withFigure 3 and Figure 4 As shown in Figure 4 , the positioning assembly 32 includes a first positioning assembly 321 which is arranged at one end of the placement rack 31 perpendicular to its moving direction and is used to abut against the side surface of the anodic carbon block 100 to be processed.
[0065] And / or, the positioning assembly 32 includes a second positioning assembly 322 provided with a positioning groove 3221. The second positioning assembly 322 is arranged at the bottom of the placement rack 31 and is used to support the anodic carbon block 100 to be processed, and the bottom of the anodic carbon block 100 to be processed is used to be embedded in the positioning groove 3221.
[0066] In this alternative embodiment, the placement rack 31 has a frame structure. The internal space of the frame structure forms a receiving cavity for placing the anodic carbon block 100 to be processed. Moreover, the front end of the placement rack 31 is open to facilitate putting the anodic carbon block 100 to be processed into the placement rack 31 from the front end of the placement rack 31 by means of a device such as a forklift. Moreover, the anodic carbon block is about 1.3 tons, so that it hardly moves after being placed. Based on this, the first positioning assembly 321 can be arranged at the rear end of the placement rack 31 to position the anodic carbon block 100 to be processed by abutting the rear end of the anodic carbon block 100 to be processed against the first positioning assembly 321. Among them, the first positioning assembly 321 can be a stop bar structure extending along the length direction (i.e., the left-right direction) or the height direction (i.e., the up-down direction) of the placement rack 31, or a baffle structure. For example, Figure 3 and Figure 4 FIG. Figure 4 gives an example of arranging a plurality of stop bars extending along the length direction of the placement rack 31 at the rear end of the placement rack 31 as the first positioning assembly 321. In practical applications, it can be selected and designed according to needs, and no specific limitation is made here. In addition, the second positioning assembly 322 can also be arranged on the bottom cross beam of the placement rack 31, and the positioning groove 3221 is arranged on the second positioning assembly 322. In this way, by abutting the anodic carbon block 100 to be processed against the front groove wall and / or the rear groove wall of the positioning groove 3221, the anodic carbon block 100 to be processed is positioned by using the positioning groove 3221. Among them, the second positioning assembly 322 can be a backing plate structure or a cross beam structure, and no specific limitation is made here. When the second positioning assembly 322 is a backing plate structure, it can be a whole backing plate or composed of two spaced backing plates. At this time, the positioning groove 3221 is jointly formed by the two backing plates. Moreover, the first positioning assembly 321 and the second positioning assembly 322 can be arranged on the placement rack 31 at the same time, or one of them can be selected. In practical applications, it can be selected and designed according to needs.
[0067] In this way, by providing a first positioning component 321 at, for example, the rear end of the placement rack 31, and / or by providing a second positioning component 322 on, for example, the bottom cross beam of the placement rack 31 to achieve the positioning of the anode carbon block 100 to be processed, not only is the structure simple and easy to manufacture, but also the provision of the first positioning component 321 and / or the second positioning component 322 can increase the structural strength of the placement rack 31, improve the load-bearing capacity of the placement rack 31, and enable the placement rack 31 to better carry the anode carbon block 100 to be processed for movement.
[0068] Furthermore, the groove side wall of the positioning groove 3221 is smoothly connected to the upper end surface of the second positioning component 322. That is to say, the edge of the positioning groove 3221 is rounded to form a guiding fillet 3222, which facilitates the bottom of the anode carbon block 100 to be processed to smoothly slide into the positioning groove 3221 along the guiding fillet 3222, improving the convenience of feeding.
[0069] Furthermore, in combination Figure 3 and Figure 4 as shown, the second positioning component 322 includes two backing plates provided with groove structures. The two backing plates are symmetrically arranged and spaced along the direction perpendicular to the movement direction of the placement rack 31, and the groove structures on the two backing plates and the gap between the two backing plates together form the positioning groove 3221.
[0070] In this way, using two backing plates provided with groove structures as the second positioning component 322 can simplify the structure of the second positioning component 322 for convenient production and manufacturing; moreover, the backing plates are placed on the bottom cross beam of the placement rack 31, which enables the gap between the two backing plates in the second positioning component 322 to be adjusted according to the size of the anode carbon block 100 to be processed to adapt to different sizes of the anode carbon block 100 to be processed. In addition, the gap between the two backing plates can facilitate, for example, the ropes of the lifting appliance to enter and exit from this gap, thus avoiding excessive contact between the ropes of the lifting appliance and the placement rack 31.
[0071] Furthermore, in combination Figure 3 and Figure 4 as shown, a plurality of second positioning components 322 are provided, and the plurality of second positioning components 322 are spaced along the movement direction of the placement rack 31. In this way, using the plurality of second positioning components 322 to support the anode carbon block 100 to be processed to share the weight of the anode carbon block 100 to be processed, thereby further ensuring that the placement rack 31 can better carry the anode carbon block 100 to be processed for movement.
[0072] Optionally, in combination Figure 1 、 Figure 5As shown in the figure, the grooving device further includes a cooling mechanism 4. The cooling mechanism 4 includes a cooling water pipe 41 and a water spraying pipe 42 provided with water spraying holes 421. The cooling water pipe 41 is fixed on the support mechanism 1 and is used for connecting with an external water supply device. The water spraying pipe 42 is connected with the cooling water pipe 41 and is arranged on both sides of the cutting wheel 21, and the water spraying holes 421 of the water spraying pipe 42 are arranged towards the cutting wheel 21.
[0073] In this alternative embodiment, the cooling water pipe 41 is fixed on the upper cross beam of the frame 11 in the front-rear direction and is connected with an external water supply device. The water spraying pipe 42 is a rigid pipe and extends in the left-right direction. Moreover, a water spraying pipe 42 is provided on each of the front and rear sides of each cutting wheel 21, and the water spraying holes 421 on each water spraying pipe 42 are arranged towards the corresponding cutting wheel 21. In this way, the cooling water can be led to the cutting wheel 21 by the cooling water pipe 41 and the water spraying pipe 42 provided with water spraying holes 421, and sprayed onto the cutting wheel 21 from the water spraying holes 421 to cool down the cutting wheel 21, preventing the cutting wheel 21 from stopping working due to overheating, so as to ensure that the cutting wheel 21 can perform cutting operations normally and continuously.
[0074] Furthermore, as shown in combination with Figure 5 the figure, the cooling mechanism 4 further includes a water collecting tank 43. The water collecting tank 43 is arranged below the cutting wheel 21 and is used for collecting the cooling water sprayed onto the cutting wheel 21. In this way, on the one hand, the water collecting tank 43 can be used to collect the cooling water sprayed onto the cutting wheel 21 for easy recycling, thereby reducing the waste of water resources. On the other hand, it can prevent the cooling water flowing down from the cutting wheel 21 from wetting the ground, thus avoiding the phenomenon that people slip due to the wet ground, and further improving the safety when the grooving device is in use.
[0075] Although the present utility model is disclosed as above, the protection scope of the present utility model is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model, and these changes and modifications will all fall within the protection scope of the present utility model.
Claims
1. A grooving device, characterized in that, Comprising: A support mechanism (1), arranged on the installation surface; A grooving mechanism (2), including a cutting wheel (21) and a first driving assembly (22), the cutting wheel (21) is located inside the support mechanism (1) and protrudes above the support mechanism (1), the first driving assembly (22) is connected to the cutting wheel (21) and is used to drive the cutting wheel (21) to rotate for cutting the anode carbon block to be processed (100); And a placing rack assembly (3), movably arranged on the support mechanism (1), and provided with a bearing surface which is inclined relative to the support mechanism (1) and is used for bearing the anode carbon block to be processed (100), the placing rack assembly (3) is used to transport the anode carbon block to be processed (100) and pass through the cutting wheel (21) to complete grooving.
2. The grooving device according to claim 1, wherein, The support mechanism (1) includes a frame (11) and a conveying component, the frame (11) is used to be arranged on the installation surface, the conveying component is arranged on the frame (11), the placing rack assembly (3) is placed on the conveying component, and the conveying component is used to convey the placing rack assembly (3) and pass it through the cutting wheel (21).
3. The grooving device according to claim 1, characterized in that, The support mechanism (1) includes a frame (11) and guide rails (12), the frame (11) is arranged on the installation surface, the guide rails (12) are arranged on the frame (11) and are located at both ends of the frame (11); the placing rack assembly (3) is provided with moving wheel groups (33), and the moving wheel groups (33) can roll along the guide rails (12); The grooving device further includes a second driving assembly (6), the second driving assembly (6) is arranged on the placing rack assembly (3) and is used to drive the moving wheel groups (33) to roll along the guide rails (12).
4. The grooving device according to claim 3, characterized in that, Limit members (121) are respectively arranged at both ends of the guide rail (12) along its extending direction, and the limit members (121) are used to limit the moving stroke of the placing rack assembly (3) along the guide rail (12).
5. The grooving device according to claim 3, wherein The moving wheel groups (33) include a first wheel group (331) and a second wheel group (332), the first wheel group (331) and the second wheel group (332) are respectively arranged at both ends of the moving direction of the placing rack assembly (3), the second driving assembly (6) is connected to the second wheel group (332) and is used to drive the second wheel group (332) to rotate.
6. The grooving device according to claim 1, wherein The support mechanism (1) has a first position and a second position, the grooving device further includes a first in-place inductor (51) arranged at the first position and a second in-place inductor (52) arranged at the second position, and the placing rack assembly (3) is used to reciprocate between the first position and the second position.
7. The grooving device according to claim 1, characterized in that, The placing rack assembly (3) includes a placing rack (31) and a telescopic component (34), the telescopic component (34) is arranged on the placing rack (31) and is located at one end of the placing rack (31) in the moving direction of the placing rack (31) to adjust the inclination angle and / or inclination direction of the placing rack (31).
8. The grooving device according to claim 1, characterized in that, The placement rack assembly (3) includes a placement rack (31) and a positioning component (32). The positioning component (32) is arranged on the placement rack (31) and is used for positioning the anodic carbon block to be processed (100) on the placement rack (31).
9. The grooving device according to claim 8, characterized in that, The positioning component (32) includes a first positioning component (321). The first positioning component (321) is arranged at one end of the placement rack (31) perpendicular to its moving direction and is used for abutting against the side surface of the anodic carbon block to be processed (100). And / or, the positioning component (32) includes a second positioning component (322) provided with a positioning groove (3221). The second positioning component (322) is arranged on the placement rack (31) and is used for supporting the anodic carbon block to be processed (100), and the bottom of the anodic carbon block to be processed (100) is used for being embedded in the positioning groove (3221).
10. The grooving device according to claim 1, characterized in that, It further includes a cooling mechanism (4). The cooling mechanism (4) includes a cooling water pipe (41) and a water spraying pipe (42) provided with water spraying holes (421). The cooling water pipe (41) is fixed on the support mechanism (1) and is used for connecting with an external water supply device. The water spraying pipe (42) is connected with the cooling water pipe (41) and is arranged on both sides of the cutting wheel (21), and the water spraying holes (421) of the water spraying pipe (42) are arranged towards the cutting wheel (21).