Intelligent temperature control plastic particle melt extrusion equipment

Through the intelligent temperature-controlled plastic particle melt extrusion equipment with integrated heating, extrusion, cooling and cutting functions, the problem of requiring two equipment to complete the production of plastic particles in the existing technology is solved, and automated control and equipment flexibility is achieved, and production efficiency and molding quality are improved.

CN223131103UActive Publication Date: 2025-07-22TIANCHANG XIEZHENG PLASTIC IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422420777.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The production of existing plastic particles requires two equipment to be completed, resulting in high space costs and low molding quality, which is prone to contamination of dust and debris.

Method used

Design an intelligent temperature-controlled plastic particle melt extrusion equipment integrating heating, extrusion, cooling and cutting functions. It uses spiral electric heating rollers to coordinate and control the electric push rod and motor to realize the fully automated process of material from heating to cutting, and use a replaceable extrusion head to adapt to the production of plastic particles of different shapes and specifications.

Benefits of technology

Reduces the number of equipment, improves production efficiency, reduces manual operating strength, ensures product size consistency and equipment flexibility, and adapts to the production of plastic particles of different shapes and specifications.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223131103U_ABST
    Figure CN223131103U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of plastic particles, in particular to intelligent temperature control plastic particle melt extrusion equipment. The device comprises a workbench, a cutting frame is fixedly connected to the top of the workbench, a first motor is arranged in an inner cavity of the cutting frame, a threaded rod is rotatably connected to the side, away from the cutting frame, of the first motor, a cutting blade is movably connected to the surface of the threaded rod, and a sliding block is fixedly connected to the bottom of the cutting blade; a sliding groove is formed in the top of the workbench, a storage box is movably connected to the side face of the workbench, and the sliding block is arranged in an inner cavity of the sliding groove and movably connected with the sliding groove. The first motor drives the cutting blade and the sliding block at the bottom of the cutting blade to move back and forth, extruded plastic particles are cut into the needed length, and therefore the problem that plastic particle production can be completed only through two devices is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of plastic particles, and particularly to an intelligent temperature-controlled plastic particle melting and extrusion device. Background Technique

[0002] The raw materials used for plastic molding in industry mainly include powder materials, granular materials, solutions and dispersions. In some molding processes, monomers and prepolymers are used. The powder materials and granular materials are more widely used. The powder materials are prepared by uniformly mixing and dispersing powdery raw material resins and various different additives. The granular materials are obtained by plastifying the powder materials through plastification operations and making them into mixed granular materials by different methods.

[0003] In the prior art, for example, Chinese Patent Publication No. CN221339487U discloses a screw extruder for particle production, which includes a bottom plate. One side of the top of the bottom plate is provided with a drive box. One end of the drive box is provided with a feeding assembly. The feeding assembly includes a feeding sleeve arranged at one end of the drive box. The middle of the top of the bottom plate is provided with an extrusion mechanism connected to the feeding assembly. The other side of the top of the bottom plate is provided with a cooling assembly connected to the extrusion mechanism. Both ends of both sides of the bottom of the bottom plate are provided with moving support assemblies, which can realize the efficient melting and extrusion process of plastic raw materials, improve the production efficiency of particles. The feeding assembly ensures the smooth feeding and conveying of plastic raw materials. The extrusion mechanism extrudes the molten plastic raw materials into continuous particle extrusion strips through heating and extrusion. The cooling assembly is used to cool and solidify the extruded particle extrusion strips, providing reliable equipment support for particle production.

[0004] However, in the existing plastic particle extrusion equipment, the heated molten plastic is usually put into an extruder, extruded into strips, then water-cooled, and then cut into particles by another device. Therefore, in the actual production of plastic particles, two devices are required to complete the process, resulting in a high space cost and easy contamination with dust and debris during transportation, and the molding quality of plastic particles is low. In view of this, we propose an intelligent temperature-controlled plastic particle melting and extrusion device. Content of the Utility Model

[0005] The purpose of the utility model is to provide an intelligent temperature-controlled plastic particle melting and extrusion device to solve the problems raised in the above background technique.

[0006] To achieve the above object, the utility model provides an intelligent temperature-controlled plastic particle melting and extrusion device, which comprises a workbench. A cutting frame is fixedly connected to the top of the workbench. A first motor is arranged in the inner cavity of the cutting frame. A threaded rod is rotatably connected to the side of the first motor away from the cutting frame. A cutting blade is movably connected to the surface of the threaded rod. A slider is fixedly connected to the bottom of the cutting blade. A chute is formed in the top of the workbench. A storage box is movably connected to the side of the workbench. The slider is arranged in the inner cavity of the chute and is movably connected to the chute.

[0007] As a further improvement of the technical solution, a cooling box is fixedly connected to the side of the cutting frame away from the storage box. An extrusion head is movably connected to the side of the cooling box close to the cutting frame.

[0008] As a further improvement of the technical solution, an extrusion barrel is fixedly connected to the side of the cooling box away from the cutting frame. A rotating shaft is arranged in the inner cavity of the extrusion barrel. A spiral conveying blade is fixedly connected to the surface of the rotating shaft.

[0009] As a further improvement of the technical solution, a heating box is fixedly connected to the side of the extrusion barrel away from the cooling box. A feeding port is arranged at the top of the heating box. A sealing cover is movably connected to the top of the feeding port. A spiral electric heating roller is arranged in the inner cavity of the heating box.

[0010] As a further improvement of the technical solution, a moving push plate is arranged in the inner cavity of the heating box. A plurality of electric push rods are fixedly connected to the side of the moving push plate away from the heating box. A second motor is rotatably connected to one end of the rotating shaft close to the electric push rod. The rotating shaft passes through the center of the moving push plate and is movably connected to the surface of the rotating shaft.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] The intelligent temperature-controlled plastic particle melting and extrusion device integrates functions such as heating, extrusion, cooling and cutting. It reduces the number of devices required in the production process, saves space and improves production efficiency. Through the coordinated work of the electric push rod and the first motor, the automatic control of the whole process from heating to cutting of the material is realized, reducing the manual operation intensity and improving the production efficiency. The spiral electric heating roller is used for heating, which can accurately control the heating temperature according to needs, ensuring that the material is melted and extruded in the best state. By adjusting the speed of the first motor, the moving speed of the cutting blade can be flexibly adjusted, so as to accurately control the length of the extruded material and ensure the dimensional consistency of the final product. The extrusion head can be replaced according to production needs, enabling the device to adapt to the production of plastic particles with different shapes and specifications, enhancing the flexibility and versatility of the device. Description of the Drawings

[0013] Figure 1 Schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 Schematic diagram of the cross-section of the sliding groove of the present utility model;

[0015] Figure 3 Schematic diagram of the structure of the spiral electric heating roller of the present utility model;

[0016] Figure 4 For the present utility model Figure 3 Schematic diagram of the structure at position A.

[0017] The meanings of each label in the figure are as follows:

[0018] 1, workbench; 11, storage bin; 12, cooling box; 13, extrusion head; 14, extrusion barrel; 15, spiral conveyor blade; 2, cutting frame; 21, first motor; 22, threaded rod; 23, cutting blade; 24, slider; 25, sliding groove; 3, heating box; 31, feeding port; 32, sealing cover; 33, spiral electric heating roller; 4, second motor; 41, electric push rod; 42, rotating shaft; 43, moving push plate. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0021] In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0022] Please refer to Figure 1 and Figure 2As shown in the figure, the present utility model provides an intelligent temperature-controlled plastic particle melting and extrusion device, which includes a workbench 1. A cutting frame 2 is fixedly connected to the top of the workbench 1. A first motor 21 is arranged in the inner cavity of the cutting frame 2. A threaded rod 22 is rotatably connected to the side of the first motor 21 away from the cutting frame 2. A cutting blade 23 is movably connected to the surface of the threaded rod 22. A slider 24 is fixedly connected to the bottom of the cutting blade 23. A chute 25 is opened on the top of the workbench 1. A storage bin 11 is movably connected to the side of the workbench 1. The slider 24 is arranged in the inner cavity of the chute 25 and is movably connected to the chute 25. The slider 24 is fixed to the bottom of the cutting blade 23 and is embedded in the chute 25 on the top of the workbench 1 to ensure the stable movement of the cutting blade 23. In this way, the cutting blade 23 can move back and forth along the chute 25 to realize the cutting of the extruded plastic particles.

[0023] Please refer to Figure 1 As shown in the figure, in this embodiment, a cooling box 12 is fixedly connected to the side of the cutting frame 2 away from the storage bin 11. An extrusion head 13 is movably connected to the side of the cooling box 12 close to the cutting frame 2. The extrusion head 13 can be replaced with different models according to production requirements, so that the device can adapt to the production of plastic particles with different shapes and specifications, enhancing the flexibility and versatility of the device.

[0024] Please refer to Figure 3 As shown in the figure, further, a extrusion barrel 14 is fixedly connected to the side of the cooling box 12 away from the cutting frame 2. A rotating shaft 42 is arranged in the inner cavity of the extrusion barrel 14. A spiral conveying blade 15 is fixedly connected to the surface of the rotating shaft 42. Through the action of the spiral conveying blade 15, the plastic particles can be effectively fed into the cooling box 12 for preliminary cooling.

[0025] Please refer to Figure 1 and Figure 3 As shown in the figure, specifically, a heating box 3 is fixedly connected to the side of the extrusion barrel 14 away from the cooling box 12. A feeding port 31 is arranged at the top of the heating box 3. A sealing cover 32 is movably connected to the top of the feeding port 31. A spiral electric heating roller 33 is arranged in the inner cavity of the heating box 3. The spiral electric heating roller 33 rotates to heat the plastic particles to make them reach the molten state.

[0026] Please refer to Figure 3 and Figure 4 As shown in the figure, in addition, a moving push plate 43 is arranged in the inner cavity of the heating box 3. A plurality of electric push rods 41 are fixedly connected to the side of the moving push plate 43 away from the heating box 3. One end of the rotating shaft 42 close to the electric push rods 41 is rotatably connected to a second motor 4. The rotating shaft 42 passes through the center of the moving push plate 43 and is movably connected to the surface of the rotating shaft 42. The moving push plate 43 is located inside the heating box 3 and is used to push the heated plastic particles into the extrusion barrel 14. The electric push rods 41 are connected to the moving push plate 43 and push the moving push plate 43 through expansion and contraction to make the plastic particles enter the extrusion barrel 14.

[0027] In summary, the working principle of this solution is as follows:

[0028] Open the sealing cover 32, put the material into the inner cavity of the heating box 3 from the feeding port 31, start the spiral electric heating roller 33 to continuously heat the material, and keep the material in a flowing state. Then start the second motor 4, which drives the spiral conveying blade 15 on the surface of the rotating shaft 42 to rotate. The material is transported to the cooling box 12 through the spiral conveying blade 15. When passing through the cooling box 12, the material will form a softer solid, which is convenient for extrusion. Then start the electric push rod 41 to push the movable push plate 43 and seal the feeding port 31 with the sealing cover 32. During the process of the electric push rod 41 pushing the movable push plate 43, the material is extruded from the extrusion head 13 through the internal air pressure. The extrusion head 13 can be replaced according to the shape of the material to be produced. When the material is extruded, the first motor 21 drives the threaded rod 22 to rotate, so that the cutting blade 23 cooperates with the slider 24 at the bottom to move back and forth, achieving the effect of cutting the extruded material. During the cutting process, the back-and-forth movement speed can be adjusted to cut the material into the required length. The cut material enters the storage box 11.

[0029] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent temperature-controlled plastic particle melting and extrusion device, comprising a workbench (1), characterized in that: A cutting frame (2) is fixedly connected to the top of the workbench (1). A first motor (21) is arranged in the inner cavity of the cutting frame (2). A threaded rod (22) is rotatably connected to the side of the first motor (21) away from the cutting frame (2). A cutting blade (23) is movably connected to the surface of the threaded rod (22). A slider (24) is fixedly connected to the bottom of the cutting blade (23). A chute (25) is formed in the top of the workbench (1). A storage box (11) is movably connected to the side of the workbench (1). Among them: The slider (24) is arranged in the inner cavity of the chute (25) and is movably connected to the chute (25).

2. The intelligent temperature-controlled plastic particle melting and extrusion equipment according to claim 1, characterized in that: A cooling box (12) is fixedly connected to the side of the cutting frame (2) away from the storage box (11). An extrusion head (13) is movably connected to the side of the cooling box (12) close to the cutting frame (2).

3. The intelligent temperature-controlled plastic particle melting and extrusion equipment according to claim 2, wherein: An extrusion barrel (14) is fixedly connected to the side of the cooling box (12) away from the cutting frame (2). A rotating shaft (42) is arranged in the inner cavity of the extrusion barrel (14). A spiral conveyor blade (15) is fixedly connected to the surface of the rotating shaft (42).

4. The intelligent temperature-controlled plastic particle melting and extrusion equipment according to claim 3, characterized in that: A heating box (3) is fixedly connected to the side of the extrusion barrel (14) away from the cooling box (12). A feeding port (31) is arranged at the top of the heating box (3). A sealing cover (32) is movably connected to the top of the feeding port (31). A spiral electric heating roller (33) is arranged in the inner cavity of the heating box (3).

5. The intelligent temperature-controlled plastic particle melting and extrusion equipment according to claim 4, wherein: A moving push plate (43) is arranged in the inner cavity of the heating box (3). A plurality of electric push rods (41) are fixedly connected to the side of the moving push plate (43) away from the heating box (3). A second motor (4) is rotatably connected to one end of the rotating shaft (42) close to the electric push rods (41). Among them: The rotating shaft (42) passes through the center of the moving push plate (43) and is movably connected to the surface of the rotating shaft (42).

Citation Information

Patent Citations

  • Screw extruder for particle production

    CN221339487U