Compression device for sponge transportation
Through the design of electric telescopic rods and mold components, the problem of unstable pneumatic compression efficiency is solved, efficient tightness and safe transportation of sponges are achieved, and suitable for molds of different sizes, reducing human operation and environmental impact.
Patent Information
- Application Number
- CN202421690546.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the existing compression devices for sponge transportation, the pneumatic compression efficiency is limited by unstable air pressure adjustment, which leads to insufficient reduction of the sponge volume, which increases transportation costs and negatively affects the environment, and the sponge cannot be properly preserved after compression.
The electric telescopic rod and mold assembly are adopted, and the sliding plate and mold clamping are driven by the electric telescopic rod to achieve tight compression of the sponge, and the conveyor belt is transported by a motor, reducing human operation, and suitable for molds of different sizes.
It realizes efficient compression and safe transportation of sponges, reduces artificial operation, avoids the instability and environmental impact of pneumatic compression, and ensures the integrity of sponges during transportation.
Smart Images

Figure CN223131438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge compression, in particular to a compression device for sponge transportation. Background Art
[0002] The main function of the compression device for sponge transportation is to compress sponge materials to reduce volume and improve transportation efficiency. By compressing the sponge, it is possible to reduce space occupancy while protecting the sponge from damage.
[0003] The existing patent No. CN212920546U proposes a compression device for foamed sponge. The utility model can vacuum extract and compress the foamed sponge placed in a bag inside a compression box through a set vacuum pump, and at the same time, the telescopic rod can be driven by a compression motor, so that the compression plate can be stabilized at the upper end of the foamed sponge during extraction for compression, making the compression more stable and avoiding insufficient extraction due to insufficient extraction force; this technology makes the compression plate move through a limit slide rail during compression, making the compression more stable and avoiding insufficient compression due to the deviation of the compression force at a certain corner; this technology installs a telescopic cylinder inside the lifting groove opened inside the support leg, so that when the device needs to be moved, the moving wheels can be lifted to contact the ground, and through the indicator block moving inside the limit groove, the moving wheels can be better limited, and the lifting height of the moving wheels can be clearly known to ensure adjustment when passing through different ground surfaces and avoid direct contact between the lower end of the support leg and the ground; this technology has a simple structure and novel design, and can compress the foamed sponge more tightly, effectively occupying less space during the transportation of the foamed sponge.
[0004] However, the technology uses pneumatic compression when compressing the sponge. Although pneumatic compression devices are convenient, there are still some potential disadvantages in sponge transportation. The compression efficiency of pneumatic compression devices is limited by the adjustment and control of air pressure. If the air pressure is unstable or the adjustment is inaccurate, the expected compression effect may not be achieved, resulting in insufficient reduction of the sponge volume, thus affecting transportation efficiency, and a large amount of gas is required for compression. Especially in large-scale sponge transportation, the gas consumption is considerable, which not only increases the transportation cost but also has a certain negative impact on the environment. After the sponge is compressed, it must be stored in a container to prevent the sponge from being pulled during transportation, resulting in damage to the sponge raw material. This technology does not propose how to store the compressed sponge, so it is obviously not practical enough. Summary of the Invention
[0005] The purpose of the utility model is to provide a compression device for sponge transportation to solve the problems raised in the above background art.
[0006] To achieve the above object, the utility model provides the following technical solution: A compression device for sponge transportation, including a protective shell and a compression component. An electric telescopic rod is fixedly connected inside the protective shell. A clamping component is clamped on the electric telescopic rod. The clamping component is in contact with the compression component. An opening groove is formed on one side of the protective shell. A transportation component is connected inside the opening groove on one side of the protective shell;
[0007] The compression component includes a second mold. A clamping plate is arranged on the second mold. The bottom of the second mold is clamped on a sliding plate. The top inner wall of the protective shell is clamped with a first mold. A clamping plate is arranged inside the first mold; The top of the electric telescopic rod is provided with a sliding plate. One side of the electric telescopic rod away from the second mold is fixedly connected to the bottom inner wall of the protective shell.
[0008] Preferably, a second sliding block is clamped on the first mold. A second lead screw is threadedly connected to the second sliding block. One end of the second lead screw is fixedly connected to a third motor. The end of the second lead screw away from the third motor is fixedly connected to a second bearing. The second lead screw and the second bearing are both fixedly connected to the top inner wall of the protective shell. There are two second sliding blocks in total. The two second sliding blocks are threadedly connected to the second lead screw in opposite directions.
[0009] By adopting the above technical solution, by arranging the second lead screw, it is convenient to clamp the second mold and can be applicable to molds of different sizes.
[0010] Preferably, the clamping component includes a first rotating shaft. A first lead screw is rotatably connected to the first rotating shaft. One side of the first lead screw away from the first rotating shaft is fixedly connected to a second motor. Both the second motor and the bottom of the first rotating shaft are fixedly connected with mechanical telescopic rods.
[0011] By adopting the above technical solution, by arranging the clamping component, it is convenient to push out the sliding plate, which is convenient for the transportation of the mold and the compressed sponge material, and can minimize manual operation, which is relatively safe.
[0012] Preferably, the side of the mechanical telescopic rod away from the second motor and the first rotating shaft is fixedly connected to the bottom inner wall of the protective shell. A first sliding block is threadedly connected to the first lead screw. A first rotating shaft is rotatably connected to the first sliding block. The side of the first rotating shaft away from the first sliding block is rotatably connected to the sliding plate. A sliding groove is slidably connected to the first sliding block. The sliding groove is fixedly connected to the inner wall of the protective shell.
[0013] By adopting the above technical solution, by arranging the sliding groove, it is convenient for the sliding plate and the first sliding block to move.
[0014] Preferably, the transportation component includes a conveying ladder, the conveying ladder is fixedly connected to the sliding groove, a rolling rod is rotatably connected inside the conveying ladder, and a conveyor belt is fixedly connected to the side of the conveying ladder away from the protective shell.
[0015] With the above technical solution, by providing a conveyor belt, it is convenient to transport the compressed sponge and the mold, and manual operation is minimized as much as possible.
[0016] Preferably, a second rotating shaft is fixedly connected to one side of the conveyor belt, a first motor is fixedly connected to the second rotating shaft, and support rods are fixedly connected to the protective shell, the first motor, and the bottom.
[0017] With the above technical solution, by providing a first motor, it is convenient to drive the conveyor belt to operate.
[0018] After adopting the above technical solution, the present utility model has the following beneficial effects compared with the prior art:
[0019] 1. In the present utility model, by providing a first mold and a second mold, clamping plates are fixedly connected inside the first mold and the second mold. During use, first place the sponge on the second mold, and then start the electric telescopic rod. The electric telescopic rod drives the sliding plate to rise, and the sliding plate drives the second mold to lift. Finally, the second mold is completely clamped inside the first mold to compress the sponge, and it is hermetically protected inside the mold, avoiding the compressed sponge from being damaged by pulling during transportation, and using a pneumatic compression method to compress the sponge, solving the problems in the prior art of the background technology that the pneumatic compression method has adverse effects on the compression efficiency and the environment, and the compressed sponge cannot be properly stored. The structure is simple, convenient and practical.
[0020] 2. In the present utility model, by providing a third motor, after the sponge is compressed, by starting the third motor, the third motor drives the second lead screw to rotate, driving the second sliding block threadedly connected to the second lead screw to move, and loosening the first mold. Since the electric telescopic rod is in the raised state at this time, the first mold will not suddenly fall off. Then, start the electric telescopic rod to lower the first mold and the second mold, start the second motor, the second motor drives the first lead screw to rotate, driving the first sliding block to move, and the first sliding block then drives the sliding plate to move. Push the second mold onto the conveying ladder through the slot on the protective shell, and then the second mold slides onto the conveyor belt through the rolling rod. By starting the first motor, the first motor drives the second rotating shaft to rotate, driving the conveyor belt to operate, and completing the transportation of the compressed finished product. The setting of the third motor enables the device to be applicable to various sizes of molds, avoiding the problem that the device is not applicable due to the mold being too large or too small, and minimizing manual operation as much as possible, which is relatively safe, with a simple structure, convenient and practical. Description of the Drawings
[0021] Figure 1 It is a schematic cross-sectional view of the overall structure of a compression device for sponge transportation.
[0022] Figure 2 It is a cross-sectional view of the internal structure of the protective shell of a compression device for sponge transportation.
[0023] Figure 3 It is a schematic diagram of the position of the first lead screw of a compression device for sponge transportation.
[0024] Figure 4 It is a schematic diagram of the position of the first motor of a compression device for sponge transportation.
[0025] Figure 5 It is a schematic diagram of the position of the third motor in a compression device for sponge transportation.
[0026] Figure 6 It is a schematic diagram of the position of the conveyor belt in a compression device for sponge transportation.
[0027] Figure 7 It is a schematic diagram of the position of the clamping block on the mold in a compression device for sponge transportation.
[0028] Reference numerals in the figure: 1. Protective shell; 2. Compression assembly; 21. First mold; 22. Second mold; 3. Electric telescopic rod; 32. Mechanical telescopic rod; 4. Transportation assembly; 41. Conveyor ladder; 42. Rolling rod; 43. Conveyor belt; 44. First motor; 45. Second rotating shaft; 5. Clamping assembly; 51. Second motor; 52. First rotating shaft; 53. First lead screw; 54. First rotating shaft; 55. Sliding plate; 56. First sliding block; 57. Sliding groove; 6. Third motor; 62. Second lead screw; 63. Second bearing; 64. Second sliding block. Specific implementation manners
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment
[0030] As Figures 1-7As shown in the figure, a compression device for sponge transportation includes a protective shell 1 and a compression assembly 2. A telescopic electric rod 3 is fixedly connected inside the protective shell 1. A clamping assembly 5 is clamped on the telescopic electric rod 3. The clamping assembly 5 is in contact with the compression assembly 2. An opening groove is provided on one side of the protective shell 1, and a transportation assembly 4 is connected in the opening groove on one side of the protective shell 1;
[0031] The compression assembly 2 includes a second mold 22. A clamping plate is arranged on the second mold 22. The bottom of the second mold 22 is clamped on a sliding plate 55. The top inner wall of the protective shell 1 is clamped with a first mold 21, and a clamping plate is arranged inside the first mold 21; The top of the telescopic electric rod 3 is provided with a sliding plate 55. The side of the telescopic electric rod 3 away from the second mold 22 is fixedly connected to the bottom inner wall of the protective shell 1. Embodiment
[0032] As Figures 1-7 shown, a second sliding block 64 is clamped on the first mold 21. A second lead screw 62 is threadedly connected to the second sliding block 64. One end of the second lead screw 62 is fixedly connected to a third motor 6. The end of the second lead screw 62 away from the third motor 6 is fixedly connected to a second bearing 63. The second lead screw 62 and the second bearing 63 are both fixedly connected to the top inner wall of the protective shell 1. There are two second sliding blocks 64 in total, and the two second sliding blocks 64 are threadedly connected to the second lead screw 62 in opposite directions. By providing the second lead screw 62, it is convenient to clamp the second mold 22 and can be applicable to molds of different sizes.
[0033] The clamping assembly 5 includes a first rotating shaft 52. A first lead screw 53 is rotatably connected to the first rotating shaft 52. One side of the first lead screw 53 away from the first rotating shaft 52 is fixedly connected to a second motor 51. Both the second motor 51 and the bottom of the first rotating shaft 52 are fixedly connected to a mechanical telescopic rod 32. By providing the clamping assembly, it is convenient to push out the sliding plate 55, which is convenient for the transportation of the mold and the compressed sponge material, and can minimize manual operation, which is relatively safe.
[0034] The side of the mechanical telescopic rod 32 away from the second motor 51 and the first rotating shaft 52 is fixedly connected to the bottom inner wall of the protective shell 1. A first sliding block 56 is threadedly connected to the first lead screw 53. A first rotating shaft 54 is rotatably connected to the first sliding block 56. The side of the first rotating shaft 54 away from the first sliding block 56 is rotatably connected to the sliding plate 55. A sliding groove 57 is slidably connected to the first sliding block 56, and the sliding groove 57 is fixedly connected to the inner wall of the protective shell 1. By providing the sliding groove 57, it is convenient for the sliding plate 55 and the first sliding block 56 to move.
[0035] The transportation component 4 includes a conveying ladder 41 which is fixedly connected to the sliding groove 57. A rolling rod 42 is rotatably connected inside the conveying ladder 41. A conveyor belt 43 is fixedly connected to the side of the conveying ladder 41 away from the protective housing 1. By providing a conveyor belt, it is convenient to transport the compressed sponge and the mold, and human operation is minimized as much as possible.
[0036] One side of the conveyor belt 43 is fixedly connected to a second rotating shaft 45 for transportation. A first motor 44 is fixedly connected to the second rotating shaft 45 for transportation. Support rods are fixedly connected to the protective housing 1, the first motor 44, and the bottom. By providing the first motor 44, it is convenient to drive the conveyor belt 43 to operate.
[0037] As Figures 1-7 shown, first place the sponge on the second mold 22. Then, start the electric telescopic rod 3. The electric telescopic rod 3 drives the sliding plate 55 to rise. The sliding plate 55 drives the second mold 22 to lift until the second mold 22 is completely clamped inside the first mold 21 to complete the compression of the sponge. And it is protected inside the mold, avoiding the compressed sponge being pulled and damaged during transportation, and avoiding using the pneumatic compression method to compress the sponge. By providing a third motor 6, after the sponge is compressed, by starting the third motor 6, the third motor 6 drives the second lead screw 62 to rotate, driving the second sliding block 64 threadedly connected to the second lead screw 62 to move, and loosening the first mold 21. Since the electric telescopic rod 3 is in the raised state at this time, the first mold 21 will not suddenly fall off. Then, start the electric telescopic rod 3 to lower the first mold 21 and the second mold 22. Start the second motor. The second motor drives the first lead screw 53 to rotate, driving the first sliding block 56 to move. The first sliding block 56 then drives the sliding plate 55 to move. The second mold 22 is pushed onto the conveying ladder 41 through the slot on the protective housing 1. Then, the second mold 22 slides onto the conveyor belt 43 through the rolling rod 42. By starting the first motor 44, the first motor 44 drives the second rotating shaft 45 for transportation to rotate, driving the conveyor belt 43 to operate, and completing the transportation of the compressed finished product.
[0038] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art of this patent, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to the above-mentioned technical content to be equivalent variations of equivalent embodiments. The implementation schemes in the above embodiments can also be further combined or replaced. However, as long as it does not depart from the content of the technical solution of the present invention, any simple modification, equivalent variation and modification made to the above embodiments according to the technical essence of the present invention still fall within the scope of the present invention's solution.
Claims
1. A compression device for sponge transportation, characterized in that, It includes a protective case (1) and a compression component (2). An electric telescopic rod (3) is fixedly connected inside the protective case (1). A clamping component (5) is clamped on the electric telescopic rod (3). The clamping component (5) is in contact with the compression component (2). An opening is provided on one side of the protective case (1). A transportation component (4) is connected in the opening on one side of the protective case (1); The compression component (2) includes a second mold (22). A clamping plate is provided on the second mold (22). The bottom of the second mold (22) is clamped on a sliding plate (55). The top of the inner wall of the protective case (1) is clamped with a first mold (21). A clamping plate is arranged inside the first mold (21); The top of the electric telescopic rod (3) is provided with a sliding plate (55). The side of the electric telescopic rod (3) far from the second mold (22) is fixedly connected to the bottom of the inner wall of the protective case (1).
2. The compression device for sponge transportation according to claim 1, characterized in that: A second sliding block (64) is clamped on the first mold (21). A second lead screw (62) is threadedly connected to the second sliding block (64). One end of the second lead screw (62) is fixedly connected to a third motor (6). The end of the second lead screw (62) far from the third motor (6) is fixedly connected to a second bearing (63). The second lead screw (62) and the second bearing (63) are both fixedly connected to the top of the inner wall of the protective case (1). There are two second sliding blocks (64) in total. The two second sliding blocks (64) are threadedly connected to the second lead screw (62) in opposite directions.
3. The compression device for sponge transportation according to claim 1, characterized in that: The clamping component (5) includes a first rotating shaft (52). A first lead screw (53) is rotatably connected to the first rotating shaft (52). A second motor (51) is fixedly connected to the side of the first lead screw (53) far from the first rotating shaft (52). Mechanical telescopic rods (32) are fixedly connected to both the second motor (51) and the bottom of the first rotating shaft (52).
4. The sponge transportation compression device according to claim 3, wherein: The side of the mechanical telescopic rod (32) far from the second motor (51) and the first rotating shaft (52) is fixedly connected to the bottom of the inner wall of the protective case (1). A first sliding block (56) is threadedly connected to the first lead screw (53). A first rotating shaft (54) is rotatably connected to the first sliding block (56). The side of the first rotating shaft (54) far from the first sliding block (56) is rotatably connected to the sliding plate (55). A sliding groove (57) is slidably connected to the first sliding block (56). The sliding groove (57) is fixedly connected to the inner wall of the protective case (1).
5. The compression device for sponge transportation according to claim 1, characterized in that: The transportation component (4) includes a conveying ladder (41). The conveying ladder (41) is fixedly connected to the sliding groove (57). A rolling rod (42) is rotatably connected inside the conveying ladder (41). A conveyor belt (43) is fixedly connected to the side of the conveying ladder (41) far from the protective case (1).
6. The sponge transportation compression device according to claim 5, characterized in that: A second rotating shaft (45) is fixedly connected to one side of the conveyor belt (43). A first motor (44) is fixedly connected to the second rotating shaft (45). Support rods are fixedly connected to both the protective case (1) and the first motor (44) at the bottom.
Citation Information
Patent Citations
Compression device for foamed sponge
CN212920546U