Profiling device for packaging
By designing a contour device for packaging, the motion of the contour baffle is used to achieve stable compaction of tons of bags, solving the problem of frying and offset caused by the easy floating of hard carbon materials during packaging, and improving transportation efficiency and safety.
Patent Information
- Application Number
- CN202422306233.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Hard carbon materials are prone to float during packaging, resulting in problems such as frying tons of bags, offsets and waste of materials.
A contour device for packaging is designed, including a base, pillar, beam and contour mechanism. By approaching and away from each other with the contour baffles, compacting and loosening tons of bags is achieved, forming a predetermined shape, avoiding offset and frying bags.
It achieves stable compaction of ton bags, avoids frying and offsets, reduces material waste, and improves transportation efficiency and safety.
Smart Images

Figure CN223132411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of new energy batteries, and more specifically, to a profiling device for packaging. Background Art
[0002] At present, hard carbon is used as the negative electrode raw material for sodium-ion batteries. This material has a simple synthesis process, is environmentally friendly and renewable, has high economic benefits, and has great development potential in the future.
[0003] Due to its light weight and low bulk density, hard carbon materials are prone to floating during the packaging process and are likely to let air in, resulting in the inability to compact the materials, leaving them in a fluffy state. The consequences are problems such as ton bag explosion, offset, and waste of materials (hard carbon materials). Summary of the Utility Model
[0004] The utility model provides a new technical solution for a profiling device for packaging, which can at least solve the problems of ton bag explosion, offset, and waste in the prior art.
[0005] According to the first aspect of the utility model, a profiling device for packaging is provided. The profiling device for packaging includes:
[0006] A base, the bottom of the base is used to connect a vibrating compactor, and the top of the base is used to carry a ton bag;
[0007] A plurality of columns, all of the plurality of columns protrude vertically upward from the base and are arranged at intervals along the edge of the base;
[0008] A plurality of cross beams, the plurality of cross beams are sequentially connected to the tops of two adjacent columns to form a polygonal frame;
[0009] A plurality of profiling mechanisms, the plurality of profiling mechanisms are at least connected to the plurality of cross beams. Each profiling mechanism includes a profiling baffle. The plurality of profiling baffles can approach each other to squeeze the ton bag, and the plurality of profiling baffles can move away from each other to loosen the ton bag.
[0010] Further, there are four columns, and the four columns are respectively connected to the four corners of the base;
[0011] There are four cross beams, and the four cross beams are connected to the tops of the four columns to form a rectangular frame.
[0012] Further, there are at least four profiling mechanisms, and the four profiling mechanisms are connected to the four cross beams. The profiling mechanism further includes a bracket and a telescopic assembly connected to the bracket. The bracket is connected to the cross beam, and the telescopic assembly includes a movable part;
[0013] The four movable parts of the four profiling mechanisms are arranged pairwise opposite in the horizontal direction and can approach and move away from each other pairwise;
[0014] The profiling baffles are correspondingly connected to the movable parts one by one to move along with the movable parts, so as to be able to squeeze and loosen the ton bags.
[0015] Furthermore, the profiling device for packaging further includes:
[0016] A top beam, and two ends in the length direction of the top beam are respectively connected to two of the cross beams in the rectangular frame;
[0017] There are five profiling mechanisms, and the movable part of one of the profiling mechanisms can move in the vertical direction to drive the profiling baffle to squeeze and loosen the top of the ton bag.
[0018] Furthermore, the profiling baffle is detachably connected to the movable part.
[0019] Furthermore, the telescopic assembly is a cylinder.
[0020] Furthermore, the profiling device for packaging further includes:
[0021] Four hooks, the four hooks are correspondingly connected to the four columns one by one, and the four hooks can hook the ton bags.
[0022] Furthermore, the shape of the profiling baffle is hexagonal or rectangular.
[0023] Furthermore, the profiling baffle is a plastic-steel part.
[0024] Furthermore, the profiling device for packaging further includes:
[0025] A plurality of elastic members, the plurality of elastic members are connected to the bottom of the base and are spaced apart along the edge of the base, and the base is connected to the vibrating compactor through the plurality of elastic members.
[0026] According to this utility
[0027] , The base bears the bulk bags, and the compactor is connected to the bottom of the base, so that the bulk bags can be driven by the base to vibrate and compact the materials. Multiple struts and multiple crossbeams form a stable frame structure to support multiple profiling mechanisms. Multiple profiling mechanisms are at least connected to multiple crossbeams. The profiling baffles of multiple profiling mechanisms can approach each other to squeeze the bulk bags placed on the base, so that the bulk bags discharge air and form a predetermined shape, which is convenient for stacking and transportation. After the bulk bag is squeezed (pushed) into a predetermined shape, the compactor is then turned on. During the compaction process, the bulk bag will not shift and there will be no phenomenon of the bag bursting. After the compactor finishes compaction, the four profiling baffles move away from each other, thus loosening the bulk bag and facilitating the removal of the bulk bag from the base. Thus, the bulk bag can be made to form a predetermined shape, which is convenient for stacking and transportation, and the situation of the bulk bag shifting and bursting during the compaction process can be avoided.
[0028] Other features and advantages of the present invention will become clear from the following detailed description of the exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The drawings incorporated in and forming a part of this specification illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.
[0030] Figure 1 is a structural diagram of a profiling device for packaging according to an embodiment of the present invention;
[0031] Figure 2 is a structural diagram of two profiling mechanisms according to an embodiment of the present invention;
[0032] Figure 3 is a structural diagram of a profiling baffle according to an embodiment of the present invention;
[0033] Figure 4 is a structural diagram of a profiling baffle according to another embodiment of the present invention.
[0034] REFERENCE NUMERALS:
[0035] 10, base; 20, strut; 30, crossbeam; 40, top beam; 50, hook; 60, profiling mechanism; 61, profiling baffle; 62, telescopic assembly; 63, bracket; 70, elastic member. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0036] Now, various exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be noted that: unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
[0037] The following description of at least one exemplary embodiment is merely illustrative and in no way restrictive of the present utility model and its application or use.
[0038] Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the specification.
[0039] In all the examples shown and discussed herein, any specific values should be construed as merely exemplary and not as a limitation. Thus, other examples of the exemplary embodiments may have different values.
[0040] It should be noted that like reference numerals and letters denote like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
[0041] The profiling device for packaging according to an embodiment of the present utility model will be specifically described below with reference to the accompanying drawings.
[0042] As Figures 1 to 4 shown, the profiling device for packaging according to an embodiment of the present utility model includes a base 10, a plurality of support columns 20, a plurality of cross beams 30, and a plurality of profiling mechanisms 60.
[0043] First, the base 10 will be described. The bottom of the base 10 is used to connect to a vibrating compactor, and the top thereof is used to carry a bulk bag.
[0044] The vibrating compactor is connected to the base 10 and can drive the base 10 to vibrate. The top of the base 10 carries the bulk bag, so that the bulk bag vibrates along with the base 10, thereby enabling the material to be compacted. The bulk bag becomes in a tight state, and it is not easy to fall and roll during the transportation process, reducing the risk of explosion of the bag, reducing material waste, and reducing the corresponding risk of customer complaints.
[0045] Next, the plurality of support columns 20 and the plurality of cross beams 30 will be described. The plurality of support columns 20 all protrude vertically upward from the base 10 and are arranged at intervals along the edge of the base 10. The plurality of cross beams 30 are sequentially connected to the tops of two adjacent support columns 20 to form a polygonal frame.
[0046] Among them, the number of the support columns 20 can be three, four, five, etc., and the corresponding number of the cross beams 30 can also be three (forming a triangular frame), four (rectangular frame), five (pentagonal frame), etc.
[0047] Thereby, a stable support structure can be formed, facilitating the installation of the profiling mechanism 60.
[0048] Finally, multiple profiling mechanisms 60 are described. The multiple profiling mechanisms 60 are at least connected to multiple crossbeams 30. Each profiling mechanism 60 includes a profiling baffle 61. The multiple profiling baffles 61 can approach each other to squeeze the bulk bags, and the multiple profiling baffles 61 can move away from each other to loosen the bulk bags. Among them, the multiple profiling mechanisms 60 are at least connected to multiple crossbeams 30, that is, the profiling mechanisms 60 can be connected to other mechanisms in addition to the crossbeams 30, such as the columns 20 and the top beams 40 in the following text, etc.
[0049] As Figure 1 shown, the four profiling baffles 61 on the four profiling mechanisms 60 can approach each other and can squeeze the bulk bag placed on the base 10, so that the bulk bag discharges air and the bulk bag forms a predetermined shape, thus facilitating stacking and transportation. After the bulk bag is squeezed (pressed) into a predetermined shape, the vibrating compactor is then turned on. During the vibrating compaction process, the bulk bag will not shift and there will be no phenomenon of the bulk bag bursting. After the vibrating compactor finishes vibrating compaction, the four profiling baffles 61 move away from each other, thus loosening the bulk bag and facilitating the removal of the bulk bag from the base 10.
[0050] It should be noted that the above are only optional examples. The number of profiling mechanisms 60 can also be three, five, seven, etc., which is set according to the shape to be formed by the bulk bag, and these should all be understood to be within the scope of the present invention.
[0051] For the above profiling device for packaging, the base 10 bears the bulk bag, and the vibrating compactor is connected to the bottom of the base 10, so that the bulk bag can be driven to vibrate through the base 10 to compact the material. The multiple columns 20 and the multiple crossbeams 30 form a stable frame structure to support the multiple profiling mechanisms 60. The multiple profiling mechanisms 60 are at least connected to the multiple crossbeams 30. The profiling baffles 61 of the multiple profiling mechanisms 60 can approach each other to squeeze the bulk bag placed on the base 10, so that the bulk bag discharges air and the bulk bag forms a predetermined shape, thus facilitating stacking and transportation. After the bulk bag is squeezed (pressed) into a predetermined shape, the vibrating compactor is then turned on. During the vibrating compaction process, the bulk bag will not shift and there will be no phenomenon of the bulk bag bursting. After the vibrating compactor finishes vibrating compaction, the four profiling baffles 61 move away from each other, thus loosening the bulk bag and facilitating the removal of the bulk bag from the base 10. Thus, the bulk bag can be made to form a predetermined shape, which is convenient for stacking and transportation, and the situation of the bulk bag shifting and bursting during the vibrating compaction process can be avoided.
[0052] Moreover, the vibrating compactor and the profiling device for packaging can form an integrated device, which is convenient for maintenance and has a relatively low overall cost. Moreover, the overall floor space is small, which is convenient for transformation and later maintenance.
[0053] In some embodiments of the present invention, there are four columns 20, and the four columns 20 are respectively connected to the four corners of the base 10. There are four crossbeams 30, and the four crossbeams 30 are connected to the tops of the four columns 20 to form a rectangular frame.
[0054] As shown Figure 1 in the figure, the four columns 20, the four cross beams 30 and the base 10 can form a stable cuboid-shaped frame structure with stable structure.
[0055] Furthermore, there are at least four profiling mechanisms 60. The four profiling mechanisms 60 are connected to the four cross beams 30. The profiling mechanism 60 further includes a bracket 63 and a telescopic assembly 62 connected to the bracket 63. The bracket 63 is connected to the cross beam 30. The telescopic assembly 62 includes a movable part. The four movable parts of the four profiling mechanisms 60 are arranged in pairs opposite to each other in the horizontal direction and can approach and move away from each other in pairs. The profiling baffles 61 are connected to the movable parts one by one to move along with the movable parts, so as to be able to squeeze and loosen the ton bags.
[0056] As shown Figure 1 and Figure 2 in the figure, the four profiling mechanisms 60 are connected to the middle parts of the four cross beams 30 one by one. The profiling mechanism 60 includes a profiling baffle 61, a telescopic assembly 62 and a bracket 63 which are connected in sequence. The bracket 63 provides stable support for the telescopic assembly 62. The movable part of the telescopic assembly 62 drives the profiling baffle 61 to move. The four profiling baffles 61 are arranged in pairs opposite to each other and can push (squeeze) the four sides of the ton bag to make the ton bag form a hexahedron shape.
[0057] Furthermore, the profiling device for packaging further includes a top beam 40. The two ends in the length direction of the top beam 40 are respectively connected to two cross beams 30 in the rectangular frame. There are five profiling mechanisms 60. The movable part of one of the profiling mechanisms 60 can move in the vertical direction to drive the profiling baffle 61 to squeeze and loosen the top of the ton bag.
[0058] As shown Figure 1 in the figure, the two ends in the length direction of the top beam 40 are respectively arranged on two relatively arranged cross beams 30. It should be noted that the above are only optional examples. The two ends in the length direction of the adjacent top beam 40 can be arranged on two adjacent cross beams 30, and these should all be understood to be within the scope of the present utility model.
[0059] There are five profiling mechanisms 60. Four of the profiling mechanisms 60 are arranged on the four cross beams 30, and the fifth profiling mechanism 60 is arranged on the top beam 40. The top beam 40 hangs the fifth profiling mechanism 60 downward. The movable part of the profiling mechanism 60 drives the profiling baffle 61 to squeeze and loosen the top of the ton bag. That is, the six sides of the ton bag are squeezed, so that the ton bag is easier to be compacted, the situation of bag explosion is avoided, and the shape of the ton bag is more stable, forming a more stable hexahedron shape.
[0060] In some embodiments of the present utility model, the profiling baffle 61 is detachably connected to the movable part. Among them, the detachable connection can be a threaded connection, a snap connection, etc.
[0061] When the profiling baffle 61 needs to be replaced in shape or is found to be damaged, it is convenient to disassemble and assemble the profiling baffle 61, which is convenient, fast and simple to maintain.
[0062] Furthermore, the telescopic assembly 62 is a cylinder.
[0063] The structure of the cylinder is stable and the response speed is fast, so that it can drive the profiling baffle 61 to move quickly and stably.
[0064] It should be noted that the above are only optional examples. The telescopic mechanism can also be a motor, an electric cylinder, etc., and these should all be understood to be within the scope of the present utility model.
[0065] In some embodiments of the present utility model, the profiling device for packaging further includes four hooks 50. The four hooks 50 are connected to the four columns 20 one by one, and the four hooks 50 can hook the ton bags.
[0066] The four hooks 50 can hook the four corners of the ton bag, and the ton bag can be preliminarily positioned through the four hooks 50, which is convenient for the extrusion of the profiling mechanism 60.
[0067] In some embodiments of the present utility model, the shape of the profiling baffle 61 is a hexagon or a rectangle.
[0068] As Figure 3 shown, the shape of the profiling baffle 61 is a rectangle. As Figure 4 shown, the shape of the profiling baffle 61 is a hexagon.
[0069] It should be noted that the above are only optional examples. The profiling baffle 61 can also be an octagon, a triangle, etc., so as to form ton bags of different shapes.
[0070] The size of the profiling baffle 61 can be designed diversely. It only needs to change the size during processing to meet the requirements of different processes, and there is no need to carry out an overall redesign.
[0071] In some embodiments of the present utility model, the profiling baffle 61 is a plastic-steel part.
[0072] The profiling baffle 61 made of high-strength plastic-steel material has a simple structure and is durable and strong.
[0073] In some embodiments of the present utility model, the profiling device for packaging further includes a plurality of elastic members 70. The plurality of elastic members 70 are connected to the bottom of the base 10 and are spaced apart along the edge of the base 10. The base 10 is connected to the vibrating compactor through the plurality of elastic members 70. Among them, the elastic member 70 can be a rubber part, a silica gel part, etc.
[0074] As shown Figure 1 In the figure, four cylindrical elastic members 70 are respectively provided at the four corners of the bottom of the base 10. The elastic members 70 have a buffering effect and can support the base 10. The elastic members 70 space the profiling device for packaging from the vibrating compactor, and can conduct vibration, reducing the wear of the vibrating compactor and the base 10.
[0075] The following describes the profiling device for packaging in the specific embodiments.
[0076] After the packaging of the finished product (hard carbon material) is completed, the bulk bag and the profiling device for packaging are pushed onto the vibrating compactor. After the opening of the aluminum foil bag of the bulk bag is aligned, it is folded back 3 times, and then pressed down and placed above the bulk bag (plastic clips can also be used to clamp it) to prevent the internal powdery material from spraying out. Then, the switch of the air cylinder is turned on, the profiling baffle 61 is lowered, the bulk bag is pushed to form a predetermined shape, and then the vibrating compactor is turned on to start vibrating. After vibration, the bulk bag forms a predetermined shape. Then, the air cylinder contracts to pull up the profiling baffle 61, pull down the bulk bag, perform encapsulation and stacking, and transfer it to the corresponding finished product warehouse for shipment.
[0077] Although some specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A profiling device for packaging, characterized in that, The profiling device for packaging comprises: A base (10), the bottom of the base (10) is used to connect the vibrating compactor, and the top thereof is used to carry the ton bag. A plurality of struts (20), the plurality of struts (20) all protrude vertically upward from the base (10) and are arranged at intervals along the edge of the base (10). A plurality of cross beams (30), the plurality of cross beams (30) are sequentially connected to the tops of two adjacent struts (20) to form a polygonal frame. A plurality of profiling mechanisms (60), the plurality of profiling mechanisms (60) are at least connected to the plurality of cross beams (30), each profiling mechanism (60) includes a profiling baffle (61), the plurality of profiling baffles (61) can approach each other to squeeze the ton bag, and the plurality of profiling baffles (61) can move away from each other to loosen the ton bag.
2. The profiling device for packaging according to claim 1, wherein: There are four struts (20), and the four struts (20) are respectively connected to the four corners of the base (10). There are four cross beams (30), and the four cross beams (30) are connected to the tops of the four struts (20) to form a rectangular frame.
3. The profiling device for packaging according to claim 2, characterized in that, There are at least four profiling mechanisms (60), the four profiling mechanisms (60) are connected to the four cross beams (30), the profiling mechanism (60) further includes a bracket (63) and a telescopic assembly (62) connected to the bracket (63), the bracket (63) is connected to the cross beam (30), and the telescopic assembly (62) includes a movable part. The four movable parts of the four profiling mechanisms (60) are arranged opposite to each other in the horizontal direction and can approach and move away from each other in pairs. The profiling baffle (61) is connected to the movable part correspondingly to move along with the movable part, so as to be able to squeeze and loosen the ton bag.
4. The profiling device for packaging according to claim 3, characterized in that, The profiling device for packaging further comprises: A top beam (40), the two ends in the length direction of the top beam (40) are respectively connected to two cross beams (30) in the rectangular frame. There are five profiling mechanisms (60), and the movable part of one of the profiling mechanisms (60) can move in the vertical direction to drive the profiling baffle (61) to squeeze and loosen the top of the ton bag.
5. The profiling device for packaging according to claim 3 or 4, characterized in that, The profiling baffle (61) is detachably connected to the movable part.
6. The profiling device for packaging according to claim 5, characterized in that, The telescopic assembly (62) is a cylinder.
7. The profiling device for packaging according to claim 2, characterized in that, The profiling device for packaging further comprises: Four hooks (50), the four hooks (50) are respectively connected to the four struts (20), and the four hooks (50) can hook the ton bag.
8. The profiling device for packaging according to claim 1, characterized in that, The shape of the profiling baffle (61) is hexagonal or rectangular.
9. The profiling device for packaging according to claim 1, characterized in that, The profiling baffle (61) is a plastic-steel part.
10. The profiling device for packaging according to claim 1, characterized in that, The profiling device for packaging further comprises: A plurality of elastic members (70), the plurality of elastic members (70) are connected to the bottom of the base (10) and are arranged at intervals along the edge of the base (10), and the base (10) is connected to the vibrating compactor through the plurality of elastic members (70).