Automatic plate discharging equipment
By designing automatic sheet cutting equipment, and using press rollers into the plate and chain lifting device to automatically process the cutting process of the partition, the high strength and high cost problems caused by manual sheet cutting are solved, and efficient automated production is achieved.
Patent Information
- Application Number
- CN202422057137.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-23
AI Technical Summary
In the prior art, partition plates need to be stacked manually by manual discharge, resulting in problems such as high labor intensity and high labor costs for workers.
An automatic sheet material discharge equipment is designed, including a frame body, a chain lifting device and a plate integral device. The cleaned and dried partition plate is sent into the lifting conveyor rack through a press-rolling roller. The partition plate is stacked flat with a plate integral device and automatically sent out when a certain amount is reached. There is no need for manual intervention in the entire process.
Automatic cutting of partitions is realized, reducing labor intensity for workers, reducing labor costs and improving production efficiency.
Smart Images
Figure CN223132498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet metal blanking equipment, and particularly relates to an automatic sheet metal blanking equipment. Background Art
[0002] After the production and forming of beverage cans, the beverage cans need to be placed on partitions for packaging and bundling. According to the order quantity of beverage cans, they are packaged by stacking to facilitate transportation. In each stack of packages, at least three or more partitions are required to separate the beverage cans on each layer of partitions layer by layer.
[0003] To ensure food hygiene and safety, these partitions need to be cleaned and dried by a cleaning device (plate washer) with a conveyor belt before packaging. After being cleaned and dried by the cleaning device, the partitions need to be manually blanked at the discharge end, and the cleaned and dried partitions are stacked together for use in the beverage can packaging process. Such a blanking method for partitions will result in high labor intensity and high labor costs for workers. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an automatic sheet metal blanking equipment, aiming to solve the problems in the prior art that the partitions need to be manually blanked and stacked, resulting in high labor intensity and high labor costs for workers.
[0005] To achieve the above purpose, the utility model provides an automatic sheet metal blanking equipment, including: a frame body, on which a pressure roller feeding device is provided; a chain lifting device arranged inside the frame body, in which a lifting conveyor frame that moves up and down inside the frame body is provided; and a sheet metal shaping device arranged on the frame body for shaping the sheet metal entering the lifting conveyor frame.
[0006] Further, the sheet metal shaping device includes a first push plate, a second push plate, a third push plate and a fourth push plate. The first push plate is vertically connected to the frame body below the pressure roller feeding device through a mounting plate. The second push plate and the third push plate are vertically and symmetrically connected to both sides of the frame body through mounting plates. The fourth push plate is arranged opposite to the first push plate and is rotatably connected to the frame body through a mounting frame.
[0007] Further, the first push plate, the second push plate and the third push plate are all connected with a first driving cylinder, and the first driving cylinder drives the first push plate, the second push plate and the third push plate to move linearly towards the inside of the frame body. The fourth push plate is connected with a second driving cylinder, the output end of the second driving cylinder is hinged to a fixed shaft on the fourth push plate, and the fixed tail end of the second driving cylinder is hinged to an extension rod on the frame body.
[0008] Further, the first push plate, the second push plate, and the third push plate are located inside the frame body, and the fourth push plate is located outside the frame body.
[0009] Further, the chain type lifting device includes the lifting and conveying frame, two sets of driving sprocket groups, two driving chains, a synchronous transmission shaft, and a driving motor. Lifting mounting plates are vertically provided on both sides of the lifting and conveying frame. The two sets of driving sprocket groups are symmetrically arranged on the lifting mounting plates on both sides of the lifting and conveying frame and on both sides of the frame body respectively. The two driving chains are symmetrically wound around the two sets of driving sprocket groups. The driving motor is connected to the frame body above the plate shaping device. The driving shaft end of the driving motor is connected with a speed reducer. The synchronous transmission shaft is in transmission connection with the speed reducer. The two ends of the synchronous transmission shaft are respectively connected with the sprockets in the two sets of driving sprocket groups arranged on the frame body.
[0010] Further, a fixing plate is provided on the frame body on one side of the lifting mounting plate. The driving sprocket group includes a first sprocket, a second sprocket, a third sprocket, a fourth sprocket, a fifth sprocket, and a sixth sprocket. The first sprocket and the second sprocket are symmetrically arranged above and below the fifth sprocket and the sixth sprocket on the outside of the lifting mounting plate. The third sprocket is arranged inside the fixed mounting plate and is located obliquely below the second sprocket. The third sprocket is arranged opposite to the second sprocket up and down and is connected to the synchronous transmission shaft. The driving chain is sequentially wound around the first sprocket, the second sprocket, the third sprocket, the fourth sprocket, the fifth sprocket, and the sixth sprocket in sequence, and the two ends that are vertically opposite are respectively fixed on the fixing plate and the frame body.
[0011] Further, a chain type conveyor belt is provided on the lifting and conveying frame.
[0012] Further, the press roller feeding device includes a roller frame, an upper press roller, and a lower press roller. The roller frames are symmetrically arranged on the frame body. The two ends of the upper press roller and the lower press roller are connected to the roller frame through bearing sliders. One end of the lower press roller is connected with a press roller driving motor.
[0013] Further, a pressing air cylinder connected to the bearing slider at the end of the upper press roller is vertically provided on the roller frame.
[0014] Further, a chain type discharging conveyor device is provided on one side of the bottom of the frame body.
[0015] An automatic blanking device for plates provided by the present utility model, compared with the prior art, connects the discharge port of the cleaning device through a pressure roller feeding device. The partition plates enter the lifting conveyor and are stacked thereon. The plate shaping device performs flat and stacked shaping processing on each partition plate stacked on the lifting conveyor. When the number of partition plates to be stacked and shaped reaches a certain amount, the lifting conveyor descends to the bottom of the frame and is automatically sent out. The entire blanking and feeding process of the plates requires no manual intervention, has a high degree of automation, can adapt to large-batch blanking and feeding, reduces the labor intensity of workers, lowers the labor cost, and improves the production efficiency. Brief Description of the Drawings
[0016] Figure 1 It is one of the structural schematic diagrams of an automatic blanking device for plates of the present utility model;
[0017] Figure 2 It is the second of the structural schematic diagrams of an automatic blanking device for plates of the present utility model;
[0018] Figure 3 It is the side view structural schematic diagram of an automatic blanking device for plates of the present utility model;
[0019] Figure 4 It is the structural schematic diagram of the plate shaping device on the frame of an automatic blanking device for plates of the present utility model;
[0020] Figure 5 It is the structural schematic diagram of the pressure roller discharging device of an automatic blanking device for plates of the present utility model.
[0021] Description of the Reference Numerals in the Drawings
[0022] 10 - Frame; 11 - Chain-type discharging conveyor device;
[0023] 20 - Pressure roller feeding device; 21 - Roller frame; 22 - Upper pressure roller; 23 - Lower pressure roller; 24 - Pressure roller driving motor; 25 - Pressing air cylinder;
[0024] 30 - Lifting conveyor; 301 - Lifting mounting plate; 302 - Fixed plate; 303 - Chain-type conveyor belt; 31 - First sprocket, 32 - Second sprocket, 33 - Third sprocket; 34 - Fourth sprocket; 35 - Fifth sprocket; 36 - Sixth sprocket; 37 - Transmission chain; 38 - Synchronous transmission shaft; 39 - Driving motor; 391 - Reducer;
[0025] 40 - First push plate; 41 - Second push plate; 42 - Third push plate; 43 - Fourth push plate; 44 - First driving air cylinder; 45 - Second driving air cylinder. Detailed Embodiment
[0026] The following provides a detailed description of the present utility model in combination with specific embodiments.
[0027] In the present utility model, when directional terms appear, these directional terms are for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present utility model.
[0028] In the present utility model, unless otherwise clearly defined and limited, when terms such as "arranged on", "connected", and "coupled" appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or connected through an intermediate medium, and can be internally connected and communicated between two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] As Figures 1 to 5 shown, an automatic blanking device for plates includes a frame body 10, a chain-type lifting device, and a plate shaping device.
[0030] The frame body 10 is a cubic frame structure. A pressure roller plate feeding device 20 is arranged on the frame body 10 and is used to dock with the discharge end of the conveyor belt of the plate washing machine. The pressure roller plate feeding device 20 is specifically arranged on the side of the frame body 10.
[0031] The chain-type lifting device is arranged inside the frame body 10. An elevating conveyor frame 30 that moves up and down inside the frame body 10 is provided in the chain-type lifting device. The elevating conveyor frame 30 is used to place the partition plates after cleaning and drying, and a pallet for convenient transportation is placed on the elevating conveyor frame 30. The partition plates are stacked on the pallet.
[0032] The plate shaping device is arranged on the frame body 10 and is used to perform shaping processing on the plates entering the elevating conveyor frame 30. After the partition plates after cleaning and drying enter the pallet on the elevating conveyor frame 30, the plate shaping device performs shaping processing on the placement positions of each partition plate on the pallet, so that the partition plates are neatly stacked together.
[0033] In specific implementation, the pressure roller plate feeding device 20 docks with the discharge port of the plate washing device. The chain-type lifting device drives the elevating conveyor frame 30 to first lift to a position close to the lower part of the pressure roller plate feeding device 20. The partition plates after cleaning and drying continuously enter the pallet placed on the elevating conveyor frame 30 from the pressure roller plate feeding device 20 on the frame body 10. The plate shaping device performs shaping processing on the placement positions of each partition plate on the pallet. As the partition plates are continuously stacked and shaped on the elevating conveyor frame 30, the chain-type lifting device drives the elevating conveyor frame 30 to gradually descend. After stacking to the preset number of partition plates, the elevating conveyor frame 30 descends to the bottom of the frame body 10, and the partition plates neatly stacked on the pallet are dragged out and transferred.
[0034] In this embodiment, the sheet metal shaping device includes a first push plate 40, a second push plate 41, a third push plate 42, and a fourth push plate 43. The first push plate 40 is vertically connected to the frame 10 below the press roller feeding device 20 through a mounting plate. The second push plate 41 and the third push plate 42 are vertically and symmetrically connected to both sides of the frame 10 through mounting plates. The fourth push plate 43 is arranged opposite to the first push plate 40 and is rotatably connected to the frame 10 through a mounting bracket.
[0035] Among them, the first push plate 40, the second push plate 41, and the third push plate 42 are located inside the frame 10, and the fourth push plate 43 is located outside the frame 10.
[0036] During specific implementation, after the partition enters the lifting and conveying frame 30, first, the rear end of the partition is pushed by the first push plate 40, then the left and right side ends of the partition are simultaneously pushed by the second push plate 41 and the third push plate 42, and finally, the front end of the partition is pushed backward by the fourth push plate 43 and is blocked by the first push plate 40, so that the partition maintains a centered position on the pallet, making each partition entering the lifting and conveying frame 30 stacked neatly, which is convenient for overall transfer and feeding.
[0037] In this embodiment, the first push plate 40, the second push plate 41, and the third push plate 42 are all connected with a first driving cylinder 44 for driving the first push plate 40, the second push plate 41, and the third push plate 42 to perform linear movement in their own directions. The first driving cylinder 44 drives the first push plate 40, the second push plate 41, and the third push plate 42 to perform linear movement towards the inside of the frame 10. The fourth push plate 43 is connected with a second driving cylinder 45. The output end of the second driving cylinder 45 is hinged to the fixed shaft on the fourth push plate 43, and the fixed tail end of the second driving cylinder 45 is hinged to the extension rod on the frame 10.
[0038] During specific implementation, the first push plate 40, the second push plate 41, and the third push plate 42 are all driven by the first driving cylinder 44, so that the first push plate 40, the second push plate 41, and the third push plate 42 perform telescopic movement on the mounting plate of the frame 10. The output end and the fixed tail end of the second driving cylinder 45 are respectively hinged to the fixed shaft on the fourth push plate 43 and the extension rod on the frame 10 through hinge connections, thereby driving the fourth push plate 43 to perform a flipping motion.
[0039] The chain type lifting device includes a lifting and conveying frame 30, two sets of transmission sprocket groups, two transmission chains 37, a synchronous transmission shaft 38, and a driving motor 39.
[0040] On both sides of the lifting and conveying frame 30, lifting mounting plates 301 are vertically provided. Two sets of driving sprocket groups are symmetrically arranged on the lifting mounting plates 301 on both sides of the lifting and conveying frame 30 and on both sides of the frame body 10. Two transmission chains 37 are symmetrically wound around the two sets of driving sprocket groups. The driving motor 39 is connected to the frame body 10 above the sheet metal shaping device. The drive shaft end of the driving motor 39 is connected with a speed reducer 391. The synchronous transmission shaft 38 is in transmission connection with the speed reducer 391. The two ends of the synchronous transmission shaft 38 are respectively connected with the sprockets in the two sets of driving sprocket groups arranged on the frame body 10. The driving motor 39 cooperates with the speed reducer 391 through the synchronous transmission shaft 38 to synchronously drive the transmission chain 37 to drive the lifting and conveying frame 30 to rise or fall smoothly.
[0041] Specifically, on one side of the lifting mounting plate 301 located on the frame body 10, a fixing plate 302 is provided. The driving sprocket group includes a first sprocket 31, a second sprocket 32, a third sprocket 33, a fourth sprocket 34, a fifth sprocket 35 and a sixth sprocket 36. The first sprocket 31 and the second sprocket 32 are symmetrically arranged above and below the fifth sprocket 35 and the sixth sprocket 36 on the outside of the lifting mounting plate 301. The third sprocket 33 is arranged inside the fixed mounting plate and is located obliquely below the second sprocket 32. The third sprocket 33 is arranged vertically opposite to the second sprocket 32 and is connected to the synchronous transmission shaft 38. The transmission chain 37 is sequentially wound around the first sprocket 31, the second sprocket 32, the third sprocket 33, the fourth sprocket 34, the fifth sprocket 35 and the sixth sprocket 36, and the two ends are vertically opposite and are respectively fixed on the fixing plate 302 and the frame body 10.
[0042] Through the above-mentioned way of winding the transmission chain 37 around the sprockets, the tension of the transmission chain 37 wound around the sprockets can be always maintained, and the lifting and conveying frame 30 can also be stably lifted and lowered.
[0043] In addition, in order to make the lifting and conveying frame 30 more stable during the lifting process, sliders are provided on the lifting mounting plate 301, and guide rails connected to the sliders are provided on the frame body 10 in the vertical direction close to the lifting mounting plate 301.
[0044] In this embodiment, a chain conveyor belt 303 is provided on the lifting and conveying frame 30, which is convenient for saving effort when the stacked partitions are dragged out during unloading.
[0045] In this embodiment, the pressing roller and plate discharging device includes a roller frame 21, an upper pressing roller 22 and a lower pressing roller 23. The roller frame 21 is symmetrically arranged on the frame body 10. A pressing air cylinder 25 connected to the bearing slider at the end of the upper pressing roller 22 is vertically provided on the roller frame 21. The two ends of the upper pressing roller 22 and the lower pressing roller 23 are connected to the roller frame 21 through bearing sliders. One end of the lower pressing roller 23 is connected with a pressing roller driving motor 24.
[0046] In specific implementation, the upper pressure roller 22 is controlled to move up and down by pressing the air cylinder 25, facilitating the entry of the end of the partition board. After the partition board enters, it is pressed tightly to prevent the partition board from slipping or deviating during discharging.
[0047] In this embodiment, a chain-type discharging conveyor device is provided on one side of the bottom of the frame body 10 and is used in conjunction with the chain conveyor belt 303 on the lifting and conveying frame 30.
[0048] In specific implementation, when the lifting and conveying frame 30 carrying the integrally stacked partition boards descends to the bottom of the frame body 10, the stacked partition boards on the pallet are automatically sent out of the frame body 10 through the chain conveyor belt 303 on the lifting and conveying frame 30 and transferred to the chain-type discharging conveyor device for sending out, facilitating subsequent workers to drag out the stacked partition boards from the chain-type discharging conveyor device with a forklift.
[0049] For the automatic sheet material blanking equipment provided by the present utility model, compared with the prior art, the feeding port of the cleaning device is docked through the roller feeding device 20, and the partition boards enter the lifting and conveying frame 30 from the roller feeding device 20 for stacking. The sheet material shaping device performs flat and stacked shaping processing on each partition board stacked on the lifting and conveying frame 30. When the number of partition boards to be stacked and shaped reaches a certain amount, the lifting and conveying frame 30 descends to the bottom of the frame body 10 for automatic sending out. The entire blanking and sheet sending process does not require manual intervention, has a high degree of automation, can adapt to large-batch blanking and sheet sending, reduces the labor intensity of workers, lowers the labor cost, and improves the production efficiency.
[0050] Without conflict, the above-mentioned embodiments and the features in the embodiments can be combined with each other.
[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.
Claims
1. An automatic sheet material cutting equipment, characterized in that, Including: A frame body, on which a press roller feeding device is provided; A chain type lifting device, arranged inside the frame body, and an elevating conveyor frame which moves up and down inside the frame body is arranged in the chain type lifting device; A sheet metal shaping device, arranged on the frame body, and used for shaping the sheet metal entering the elevating conveyor frame.
2. An automatic sheet material cutting equipment according to claim 1, characterized in that, The sheet metal shaping device includes a first push plate, a second push plate, a third push plate and a fourth push plate. The first push plate is vertically connected to the frame body below the press roller feeding device through a mounting plate. The second push plate and the third push plate are vertically and symmetrically connected to both sides of the frame body through mounting plates. The fourth push plate is arranged opposite to the first push plate and is rotatably connected to the frame body through a mounting frame.
3. An automatic sheet material cutting equipment according to claim 2, characterized in that, The first push plate, the second push plate and the third push plate are all connected with first driving cylinders. The first driving cylinders drive the first push plate, the second push plate and the third push plate to perform linear movement towards the inside of the frame body. The fourth push plate is connected with a second driving cylinder. The output end of the second driving cylinder is hinged to a fixed shaft on the fourth push plate, and the fixed tail end of the second driving cylinder is hinged to an extension rod on the frame body.
4. An automatic sheet material cutting equipment according to claim 3, characterized in that The first push plate, the second push plate and the third push plate are located inside the frame body, and the fourth push plate is located outside the frame body.
5. An automatic sheet material cutting equipment according to claim 1, characterized in that, The chain type lifting device includes the elevating conveyor frame, two groups of transmission sprocket sets, two transmission chains, a synchronous transmission shaft and a driving motor. Lifting mounting plates are vertically arranged on both sides of the elevating conveyor frame. The two groups of transmission sprocket sets are respectively symmetrically arranged on the lifting mounting plates on both sides of the elevating conveyor frame and both sides of the frame body. The two transmission chains are symmetrically wound around the two groups of transmission sprocket sets. The driving motor is connected to the frame body above the sheet metal shaping device. The driving shaft end of the driving motor is connected with a speed reducer. The synchronous transmission shaft is in transmission connection with the speed reducer. The two ends of the synchronous transmission shaft are respectively connected with sprockets in the two groups of transmission sprocket sets arranged on the frame body.
6. The automatic blanking equipment for a sheet material according to claim 5, characterized in that, One side of the lifting mounting plate is provided with a fixed plate on the frame body. The transmission sprocket set includes a first sprocket, a second sprocket, a third sprocket, a fourth sprocket, a fifth sprocket and a sixth sprocket. The first sprocket and the second sprocket and the fifth sprocket and the sixth sprocket are symmetrically arranged up and down outside the lifting mounting plate. The third sprocket is arranged inside the fixed mounting plate and is located obliquely below the second sprocket. The third sprocket is arranged opposite to the second sprocket up and down and is connected to the synchronous transmission shaft. The transmission chain is sequentially wound around the first sprocket, the second sprocket, the third sprocket, the fourth sprocket, the fifth sprocket and the sixth sprocket in sequence, and the two ends which are vertically opposite are respectively fixed on the fixed plate and the frame body.
7. An automatic sheet material cutting equipment according to claim 6, characterized in that A chain type conveyor belt is arranged on the elevating conveyor frame.
8. An automatic blanking device for a board according to claim 1, characterized in that, The press roller feeding device includes a roller frame, an upper press roller and a lower press roller. The roller frame is symmetrically arranged on the frame body. The two ends of the upper press roller and the lower press roller are connected to the roller frame through bearing sliders. One end of the lower press roller is connected with a press roller driving motor.
9. An automatic sheet material cutting equipment according to claim 8, characterized in that, A pressing cylinder vertically arranged on the roller frame is connected to the bearing slider at the end of the upper pressing roller.
10. An automatic sheet material cutting equipment according to claim 1, characterized in that, A chain-type discharging conveyor is arranged on one side of the bottom of the frame body.