Efficient wear-resistant scraper conveyor chain connecting structure

By setting up an oil lubrication component under the scraper conveyor chain, and filtering and lubrication of the oil using a micro oil pump and a filter mesh, the problem of chain and sprocket wear is solved, achieving efficient wear resistance.

CN223133143UActive Publication Date: 2025-07-22ZHANGJIAKOU MASCH MFG CO LTD
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Patent Information

Application Number
CN202422157023.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-22
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The wear problem between the chain and the sprocket conveyor chain, the lack of effective lubrication leads to an increase in friction and affects the service life.

Method used

The oil lubrication components are arranged below the chain, including an oil storage channel, a filter cartridge, a micro oil pump and a pouring pipe. The oil is transported to the sprocket through a micro oil pump for lubrication, and the impurities are filtered in combination with the filter mesh to reduce wear.

Benefits of technology

It realizes comprehensive lubrication of chains and sprockets, reduces wear and improves the wear resistance and service life of the scraper conveyor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223133143U_ABST
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Abstract

The utility model relates to the technical field of scraper conveyor accessories, in particular to an efficient and wear-resistant scraper conveyor chain connecting structure which comprises a chain wheel, a chain is meshed on the chain wheel, a driving motor is coaxially arranged on the chain wheel, an oil lubricating assembly is arranged below the chain, and the oil lubricating assembly comprises an oil storage channel. A storage tank is arranged in the oil storage channel, a filter cartridge and a miniature oil pump are arranged on one side of the oil storage channel, an outflow pipe is fixedly mounted at the end of the oil storage channel, the filter cartridge is connected with the outflow pipe through an oil outlet pipe, a filter screen is arranged in the filter cartridge, and the miniature oil pump is connected with the filter cartridge through a suction pipe. A three-way pipe is fixedly installed at the oil outlet end of the micro oil pump, a three-way valve is fixedly installed on the three-way pipe, and a pouring pipe is fixedly installed on the other pipe body of the three-way pipe. The lubricating device can be used for lubricating operation and is beneficial to achieving the efficient wear-resistant effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of accessories for scraper conveyors, and particularly to a chain connection structure for a scraper conveyor with high efficiency and wear resistance. Background Technique

[0002] A scraper conveyor is an important equipment for transporting bulk materials, and is widely used in fields such as coal mines, chemical mines, metal mines and power plants. A scraper conveyor is a conveyor that uses a scraper chain to tow and transport bulk materials in a trough. It mainly consists of three parts: a head, a middle part and a tail part, and also includes accessory components such as a hydraulic jack device for pushing the conveyor and a chain tightener for chain tightening.

[0003] Since a scraper conveyor uses a scraper chain for traction, a common scraper chain includes a chain. When using the chain for conveying, since the chain needs to mesh with the sprocket, at this time, wear between the chain and the sprocket will inevitably occur. However, most scraper conveyors lack components that can lubricate the connection part between the chain and the sprocket, which will cause an increase in friction, is not conducive to achieving the effect of high efficiency and wear resistance, and affects its service life. In view of this, we propose a chain connection structure for a scraper conveyor with high efficiency and wear resistance. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a chain connection structure for a scraper conveyor with high efficiency and wear resistance to solve the defects mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] A chain connection structure for a scraper conveyor with high efficiency and wear resistance, including a sprocket, a chain meshed with the sprocket, a driving motor coaxially arranged on the sprocket, and an oil lubrication component arranged below the chain. The oil lubrication component includes an oil storage channel, and a storage tank is arranged inside the oil storage channel. The sprocket and the chain are located directly above the storage tank. A filter cylinder and a micro oil pump are arranged on one side of the oil storage channel. An outflow pipe is fixedly installed at the end of the oil storage channel. The filter cylinder and the outflow pipe are connected by an oil outlet pipe. A filter screen is arranged inside the filter cylinder. The micro oil pump and the filter cylinder are connected by a suction pipe. The oil outlet end of the micro oil pump is fixedly installed with a three-way pipe, a three-way valve is fixedly installed on the three-way pipe, and a pouring pipe is fixedly installed on another pipe body of the three-way pipe. The end pipe body of the pouring pipe is located directly above the sprocket.

[0007] Preferably, the remaining pipe body of the three-way pipe is arranged vertically downward for discharging waste oil.

[0008] Preferably, a valve is fixedly installed on the outflow pipe, and the inner diameter of the outflow pipe is 1.3 cm to 1.8 cm.

[0009] Preferably, the end pipe body of the oil outlet pipe is located above the filter net, and the end pipe body of the suction pipe is located below the filter net.

[0010] Preferably, a support ring is fixedly installed on the inner wall of the filter cylinder, a fixing ring is fixedly installed on the filter net, and the fixing ring is fixedly installed on the upper surface of the support ring.

[0011] Preferably, a top cover is hinged to the top surface of the filter cylinder through a hinge, and a handle is fixedly installed on the back surface of the top cover.

[0012] Preferably, the height of each part of the oil outlet pipe decreases sequentially from top to bottom, and the inner diameter of the suction pipe is 0.5 cm to 0.8 cm.

[0013] Preferably, the lower half of the chain body is located above the plane where the top surface of the oil storage channel is located, and the sprocket is located at the end of the storage tank.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. Through the oil lubrication assembly provided by the present utility model, it is ensured that during use, the oil in the storage tank can be conveyed to the dripping position from the pouring pipe by the micro oil pump and then drop onto the sprocket. Since the chain and the sprocket mesh with each other, after the chain rotates continuously, a comprehensive lubrication operation can be realized on the chain and the sprocket. After lubrication, wear can be reduced, and the effect of high-efficiency wear-resistant protection can be achieved.

[0016] 2. Through the filter net provided by the present utility model, the effect of filtering impurities in the oil can be achieved, avoiding impurities from getting stuck in the meshing part of the sprocket and the chain, and exacerbating the wear between the sprocket and the chain. Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 is the exploded structural schematic diagram of the present utility model;

[0019] Figure 3 is the structural schematic diagram of the oil lubrication assembly of the present utility model;

[0020] Figure 4 is the partial structural schematic diagram of the oil lubrication assembly of the present utility model;

[0021] The meanings of the various reference numerals in the figure are as follows:

[0022] 1. Sprocket; 10. Chain; 11. Driving motor;

[0023] 2. Oil lubrication assembly; 20. Oil storage channel; 201. Storage tank; 21. Outflow pipe; 211. Valve; 22. Outlet pipe; 23. Filter cartridge; 231. Support ring; 24. Filter screen; 241. Fixed ring; 25. Top cover; 251. Handle; 26. Suction pipe; 27. Micro oil pump; 28. Three-way pipe; 281. Three-way valve; 29. Spraying pipe. Detailed implementation manner

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1-4 , the present invention provides a technical solution: a chain connection structure of a high-efficiency and wear-resistant scraper conveyor, including a sprocket 1, on which a chain 10 is engaged. The number of sprockets 1 is two, and the chain 10 is sleeved on the two sprockets 1. A driving motor 11 is coaxially arranged on one of the sprockets 1 to realize driving the chain 10 to rotate by the rotation of the sprocket 1;

[0026] Specifically, an oil lubrication assembly 2 is arranged below the chain 10. The oil lubrication assembly 2 includes an oil storage channel 20. A storage tank 201 is arranged inside the oil storage channel 20. The sprocket 1 and the chain 10 are located directly above the storage tank 201. A filter cartridge 23 and a micro oil pump 27 are arranged on one side of the oil storage channel 20. An outflow pipe 21 is fixedly installed at the end of the oil storage channel 20. The filter cartridge 23 is connected to the outflow pipe 21 through an outlet pipe 22. A filter screen 24 is arranged inside the filter cartridge 23. The micro oil pump 27 is connected to the filter cartridge 23 through a suction pipe 26. A three-way pipe 28 is fixedly installed at the oil outlet end of the micro oil pump 27. A three-way valve 281 is fixedly installed on the three-way pipe 28. Another pipe body of the three-way pipe 28 is fixedly installed with a spraying pipe 29. The end pipe body of the spraying pipe 29 is located directly above the sprocket 1, so as to realize lubricating the sprocket 1 by using the micro oil pump 27 to convey oil. After lubrication, the friction can be reduced, and the effect of high efficiency and wear resistance can be achieved.

[0027] In this embodiment, the remaining pipe body of the three-way pipe 28 is arranged vertically downward for discharging waste oil.

[0028] Specifically, a valve 211 is fixedly installed on the outflow pipe 21, and the inner diameter of the outflow pipe 21 is 1.3 cm to 1.8 cm, facilitating the opening of the valve 211 for the discharge operation of the oil fluid.

[0029] Furthermore, the end pipe body of the oil outlet pipe 22 is located above the filter screen 24, and the end pipe body of the suction pipe 26 is located below the filter screen 24, realizing the filtration operation of the oil fluid by using the filter screen 24.

[0030] In addition, a support ring 231 is fixedly installed on the inner wall of the filter cylinder 23, and a fixing ring 241 is fixedly installed on the filter screen 24. The fixing ring 241 is fixedly installed on the upper surface of the support ring 231 through a plurality of fastening screws, facilitating the fixing installation operation.

[0031] It is worth noting that a top cover 25 is hinged on the top surface of the filter cylinder 23, and a handle 251 is fixedly installed on the back surface of the top cover 25. Closing the top cover 25 can achieve the effect of dust-proof protection.

[0032] It should be noted that the height of each part of the oil outlet pipe 22 decreases successively from top to bottom, and the inner diameter of the suction pipe 26 is 0.5 cm to 0.8 cm, making it more smooth for the oil fluid to enter the filter cylinder 23 along the oil outlet pipe 22; the lower half of the chain body of the chain 10 is located above the plane of the top surface of the oil storage channel 20, and the sprocket 1 is located at the end of the storage tank 201, so that the existence of the oil storage channel 20 will not affect the normal operation of the chain 10 and the scraper conveyor.

[0033] When the high-efficiency and wear-resistant chain connection structure of the scraper conveyor of the present utility model is in use, the valve 211 is opened, and the oil fluid in the storage tank 201 can enter the filter cylinder 23 along the outflow pipe 21 and the oil outlet pipe 22. After the oil fluid is filtered by the filter screen 24, the micro oil pump 27 is connected to an external power supply and made to work. The micro oil pump 27 works to realize the delivery of the filtered oil fluid to drip from the end of the pouring pipe 29. The dripping liquid medicine will drip down onto the sprocket 1. Since the sprocket 1 meshes with the chain 10 during rotation, with the continuous dripping of the oil fluid, a comprehensive lubrication operation of the sprocket 1 and the chain 10 can be achieved. After lubrication, the friction can be reduced to achieve high efficiency and wear resistance.

[0034] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present utility model and do not limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. An efficient and wear-resistant chain connection structure for a scraper conveyor, comprising a sprocket (1), characterized in that: A chain (10) is engaged with the sprocket (1). A driving motor (11) is coaxially arranged on the sprocket (1). Below the chain (10), there is an oil lubrication assembly (2). The oil lubrication assembly (2) includes an oil storage channel (20). Inside the oil storage channel (20), there is a storage tank (201). The sprocket (1) and the chain (10) are located directly above the storage tank (201). On one side of the oil storage channel (20), there are a filter cartridge (23) and a micro oil pump (27). An outflow pipe (21) is fixedly installed at the end of the oil storage channel (20). The filter cartridge (23) is connected to the outflow pipe (21) through an oil outlet pipe (22). A filter net (24) is arranged inside the filter cartridge (23). The micro oil pump (27) is connected to the filter cartridge (23) through a suction pipe (26). The oil outlet end of the micro oil pump (27) is fixedly installed with a tee pipe (28). A three-way valve (281) is fixedly installed on the tee pipe (28). Another pipe body of the tee pipe (28) is fixedly installed with a sprinkling pipe (29). The end pipe body of the sprinkling pipe (29) is located directly above the sprocket (1).

2. The high-efficiency wear-resistant chain connection structure of the scraper conveyor according to claim 1, characterized in that: The remaining pipe body of the tee pipe (28) is arranged vertically downward for discharging waste oil.

3. The high-efficiency wear-resistant chain connection structure of the scraper conveyor according to claim 1, characterized in that: A valve (211) is fixedly installed on the outflow pipe (21). The inner diameter of the outflow pipe (21) is 1.3 cm to 1.8 cm.

4. The high-efficiency wear-resistant chain connection structure of a scraper conveyor according to claim 1, characterized in that: The end pipe body of the oil outlet pipe (22) is located above the filter net (24). The end pipe body of the suction pipe (26) is located below the filter net (24).

5. The high-efficiency wear-resistant chain connection structure of a scraper conveyor according to claim 1, characterized in that: A support ring (231) is fixedly installed on the inner wall of the filter cartridge (23). A fixing ring (241) is fixedly installed on the filter net (24). The fixing ring (241) is fixedly installed on the upper surface of the support ring (231).

6. The high-efficiency wear-resistant chain connection structure of a scraper conveyor according to claim 5, characterized in that: A top cover (25) is hinged on the top surface of the filter cartridge (23). A handle (251) is fixedly installed on the back surface of the top cover (25).

7. The high-efficiency wear-resistant chain connection structure of the scraper conveyor according to claim 6, characterized in that: The height of each part of the oil outlet pipe (22) decreases successively from top to bottom. The inner diameter of the suction pipe (26) is 0.5 cm to 0.8 cm.

8. The high-efficiency and wear-resistant chain connection structure of a scraper conveyor according to claim 1, characterized in that: The lower half of the chain body of the chain (10) is located above the plane where the top surface of the oil storage channel (20) is located. The sprocket (1) is located at the end of the storage tank (201).