Automatic mud scraping device of feeding belt for soil remediation stirring device

By designing an automatic mud scraping device in the belt loading system, the problems of increased power load and low manual cleaning efficiency caused by belt sludge are solved, and safe and reliable automatic mud scraping is achieved, reducing energy consumption and preventing secondary pollution.

CN223133242UActive Publication Date: 2025-07-22SHAANXI CHUANGYUAN PETROLEUM TECH
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Patent Information

Application Number
CN202421837970.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-22
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the prior art, the belt loading system is prone to stick to mud during operation, resulting in an increase in power load, affecting normal operation, low manual cleaning efficiency, and may cause secondary pollution and personnel injury.

Method used

An automatic mud scraping device is designed to automatically scrape mud when the belt rotates using mud scraping chutes and mud scraping boards. The mud scraping board is made of ABS plastic, with adjustable angles, and combined with butterfly bolts and support bolts to achieve accurate mud scraping.

Benefits of technology

It realizes efficient automatic scraping of sticky mud, reduces the belt power load, avoids secondary pollution and personnel injury, and has significant energy-saving effects. The scraping mud sheet material is resistant to acid and alkali corrosion and prevents puncture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of soil remediation machinery, and particularly relates to an automatic mud scraping device of a feeding belt for a soil remediation stirring device. The mud scraping device is arranged in the feeding hopper, mud is efficiently and automatically scraped in a back-and-forth rotation mode of the belt, external force does not need to be applied, meanwhile, the problems that manual belt slime cleaning is low in efficiency, part of slime is prevented from falling into the ground to cause secondary pollution, and the slime falls to hurt people are solved, and safety and reliability are achieved; moreover, the arranged sludge scraping device can greatly reduce the power load of the conveying belt, and the sludge scraping device runs without external force, so that the energy-saving effect is remarkable; the scraper head is made of ABS (Acrylonitrile Butadiene Styrene) plastic and has higher impact strength and surface hardness, so that sticky mud on the belt can be scraped and brushed cleanly; aBS plastic is good in anti-puncture performance, and the feeding belt can be prevented from being punctured and damaged by the mud scraping plate; the acid-base resistance is good, and corrosion caused by slime pH fluctuation can be avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of soil remediation machinery, and particularly relates to an automatic mud scraping device for a feeding belt of a soil remediation stirring device. Background Art

[0002] At present, in the field of soil remediation, ex-situ dosing treatment is adopted for contaminated soil. Mainly, a forced stirring device is used to mix the contaminated soil and the remediation agent evenly to achieve the treatment effect. The main way to feed the contaminated soil and the remediation agent into the stirring device is through a belt feeding system. The belt feeding system mainly includes a front receiving hopper, a belt conveyor, a power system, etc. The operation mode is that the contaminated soil after pre-treatment in the front section is fed into the receiving hopper mechanically, and at the same time, the remediation agent is added into the receiving hopper. After premixing, it falls onto the belt, and then is conveyed by the belt to the stirring device for stirring, realizing the full mixing of the contaminated soil and the agent.

[0003] Due to the different moisture contents of the contaminated soil entering the receiving hopper and the different forms of the agent, after the belt conveyor conveys the contaminated soil and the agent to the stirring system, mud sticking will occur on the belt. As the operation time increases, the mud sticking on the belt will accumulate continuously, resulting in an increase in the power load of the belt conveyor and affecting the normal operation of the belt feeding system. At present, the main measure taken for the problem of mud sticking on the belt is to manually clean the mud sticking on the belt in an area convenient for operation. However, this treatment has low efficiency. At the same time, during the operation of the belt, some mud may fall to the ground, causing secondary pollution and possibly harming the operators below.

[0004] Therefore, there is an urgent need for an automatic mud scraping device for a feeding belt of a soil remediation stirring device to well solve the problems that the mud sticking on the belt of the belt feeder increases the power load of the belt conveyor, affects the normal operation of the belt feeding system, and the manual cleaning of the mud sticking on the belt has low efficiency, and some mud falls to the ground, causing secondary pollution and possibly harming the operators below.

[0005] In view of this, the present utility model is specifically proposed. Content of the Utility Model

[0006] The purpose of the present utility model is to overcome the above-mentioned disadvantages of the prior art and provide an automatic mud scraping device for a feeding belt of a soil remediation stirring device.

[0007] To achieve the above purpose, the present utility model provides the following technical solutions:

[0008] An automatic mud scraping device for the feeding belt of a soil remediation stirring device, including a feeding belt for transporting the soil to be remediated. A stirring device for stirring the soil to be remediated is also provided at the discharge port of the feeding belt. A feeding hopper facilitating the entry of the soil to be remediated into the stirring device is fixed on the stirring device, and a mud scraping device facilitating the scraping of the residual soil to be remediated on the feeding belt is fixedly installed on the feeding hopper.

[0009] Specifically, the mud scraping device includes a mud scraping chute facilitating the entry of the residual soil to be remediated into the feeding hopper, and a mud scraping plate rotatably fixed to the mud scraping chute and used for scraping the residual soil to be remediated on the feeding belt. The mud scraping chute is fixedly connected to the feeding hopper.

[0010] Specifically, the mud scraping plate includes a mud scraping plate body rotatably fixed to the mud scraping chute, and a mud scraping plate head embedded in the mud scraping plate body and arranged perpendicular to the running direction of the feeding belt.

[0011] Specifically, the material of the mud scraping plate head is ABS plastic.

[0012] Specifically, the material of the mud scraping plate body is steel.

[0013] Specifically, the mud scraping chute is provided with a wing nut for fixing and facilitating the adjustment of the angle of the mud scraping plate, and the mud scraping chute is also provided with a plurality of support bolts for supporting the mud scraping plate.

[0014] Specifically, the adjustable angle of the mud scraping plate in the vertical direction is -30° to 30°.

[0015] Specifically, the mud scraping chute is fixedly connected to the feeding hopper through a scraper bottom support, and the scraper bottom support is fixed on the side wall of the feeding hopper.

[0016] Specifically, a number of scraper columns for supporting the mud scraping chute are arranged on the scraper bottom support.

[0017] Specifically, the included angle between the mud scraping chute and the side wall of the feeding hopper is 30° to 45°.

[0018] Compared with the prior art, the technical solution provided by the present utility model has the following beneficial effects:

[0019] The present utility model efficiently and automatically scrapes mud by means of the reciprocating rotation of the belt through the mud scraping device arranged in the feeding hopper without the need to apply external force. At the same time, it also solves the problems of low efficiency of manual cleaning of belt sticky mud, preventing some sticky mud from falling to the ground and causing secondary pollution, and sticky mud falling and injuring people, which is safe and reliable. Moreover, the arranged mud scraping device will greatly reduce the power load of the conveyor belt. In addition, the mud scraping device operates without external force, so the energy-saving effect is remarkable and the cost expenditure is reduced.

[0020] Further, the head material of the mud scraper is made of ABS plastic, which has high impact strength and surface hardness to ensure that the mud adhered to the belt is scraped clean; the ABS plastic has good puncture resistance, which can prevent the mud scraper from puncturing and damaging the feeding belt; it has good acid and alkali resistance, which can avoid corrosion caused by the pH fluctuation of the adhered mud.

[0021] Further, the angle between the mud scraper in the mud scraping device and the surface of the discharge output belt can be adjusted at any time to achieve precise mud scraping. Brief Description of the Drawings

[0022] The drawings here are incorporated into the description and form a part of this description, and are used together with the description to explain the principles of the present invention.

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 It is a three-dimensional schematic diagram of the present invention;

[0025] Figure 2 It is a top view of the present invention;

[0026] Figure 3 It is Figure 2 A sectional view taken along the line D-D;

[0027] Figure 4 It is an installation schematic diagram of the mud scraping device of the present invention;

[0028] Figure 5 It is a three-dimensional schematic diagram of the mud scraping device of the present invention;

[0029] Figure 6 It is an enlarged schematic diagram of the mud scraper of the present invention.

[0030] Wherein: 1 is a mixing device; 2 is a feed hopper; 3 is a mud scraping device; 31 is a mud scraping chute; 32 is the head of the mud scraper; 33 is the body of the mud scraper; 34 is a wing bolt; 35 is a scraper column; 36 is a scraper bottom support; 37 is a support bolt; 4 is a feeding belt; 5 is a receiving hopper; 6 is a belt roller. Detailed Embodiments

[0031] Here, the exemplary embodiments will be described in detail, and the examples are shown in the drawings. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. On the contrary, they are only examples consistent with some aspects of the present invention detailed in the appended claims.

[0032] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Among them, the slime mentioned in the text refers to the soil to be repaired.

[0033] Embodiment

[0034] This embodiment provides an automatic mud scraping device for the feeding belt of a soil remediation stirring device, including a feeding belt 4 for transporting the soil to be repaired. A stirring device 1 for stirring the soil to be repaired is further provided at the discharge port of the feeding belt 4. A feeding hopper 2 for facilitating the entry of the soil to be repaired into the stirring device 1 is fixed on the stirring device 1. A mud scraping device 3 for facilitating the scraping of the residual soil to be repaired on the feeding belt 4 is fixedly installed on the feeding hopper 2. See Figures 1-3 as shown.

[0035] Specifically, the mud scraping device 3 includes a mud scraping chute 31 for facilitating the entry of the residual soil to be repaired into the feeding hopper 2, and a mud scraping plate that is rotatably fixed to the mud scraping chute 31 and is used for scraping the residual soil to be repaired on the feeding belt 4. The mud scraping chute 31 is fixedly connected to the feeding hopper 2. See Figure 4 as shown.

[0036] Specifically, the mud scraping plate includes a mud scraping plate body 33 that is rotatably fixed to the mud scraping chute 31, and a mud scraping plate head 32 that is embedded in the mud scraping plate body 33 and is arranged perpendicular to the running direction of the feeding belt 4. See Figures 5-6 as shown.

[0037] Specifically, the shape of the mud scraping plate head 32 is "axe" type, that is, from the side close to the belt to the mud scraping chute, the thickness gradually increases to form a streamline shape, which is convenient for the plate head to cut and peel the slime on the belt. See Figure 6 as shown;

[0038] The material of the mud scraping plate head 32 is ABS plastic, its flexural strength is 60 - 74 MPa, and the yield elongation rate is -1.7 - 6%. It has high impact strength and surface hardness, ensuring that the slime on the feeding belt 4 is scraped clean; the ABS plastic has good puncture resistance, which can prevent the mud scraping plate head 32 from piercing and damaging the belt; it has good acid and alkali resistance, preventing corrosion caused by the pH fluctuation of the material. See Figure 6 as shown.

[0039] Specifically, the material of the mud scraping plate body 33 is steel. The mud scraping plate body 33 and the mud scraping plate head 32 are connected through a clamping groove provided on the mud scraping plate body 33 for fixing the mud scraping plate head 32. At the same time, the clamping groove is provided with a live opening for facilitating the replacement of the mud scraping plate head 32. See Figure 6 as shown.

[0040] Specifically, the sludge scraping chute 31 is provided with wing nuts 34 for fixing and facilitating the adjustment of the angle of the sludge scraping plate. The sludge scraping chute 31 is also provided with a plurality of support bolts 37 for supporting the sludge scraping plate. The wing nuts 34 facilitate the flexible adjustment of the angle between it and the belt surface according to the amount of adhered sludge on the discharge output belt. Through the matching angle between the sludge scraping device 3 and the discharge output belt surface (the belt surface after the feeding belt 4 unloads the soil to be repaired), precise sludge scraping is achieved. By tightening the wing nuts 34 and adjusting the support bolts 37, the body of the sludge scraping plate in the adjusted sludge scraping plate is fixed to the sludge scraping chute 31 to prevent movement and affect the sludge scraping effect. See Figures 5-6 as shown.

[0041] Specifically, the adjustable angle of the sludge scraping plate in the vertical direction is -30° to 30°. The angle of the sludge scraping plate can be adjusted larger. -30° to 30° is the preferred angle, which is convenient for adjusting the sludge scraping plate to better contact the feeding belt 4 and scrape off the remaining soil to be repaired.

[0042] Specifically, the sludge scraping chute 31 is fixedly connected to the feeding hopper 2 through a scraper bottom support 36. The scraper bottom support 36 is fixed on the side wall of the feeding hopper 2. The scraper bottom support 36 is made of steel plate with a thickness of 10 mm, a length 300 mm more than the width of the sludge scraping chute 31, and a width of 100 mm, and is painted for anti-corrosion, which is used to provide support for the scraper column 35. See Figure 3 、 4 、6 as shown.

[0043] Specifically, a number of scraper columns 35 for supporting the sludge scraping chute 31 are arranged on the scraper bottom support 36. See Figure 6 as shown;

[0044] Specifically, the sludge scraping chute 31 is made of steel plate with a thickness of 3 mm. Each side of the sludge scraping chute 31 is 30 - 50 mm more than the width of the conveyor belt, and is painted for anti-corrosion. The included angle between the sludge scraping chute 31 and the side wall of the feeding hopper 2 is 30°.

[0045] This embodiment also provides a usage method of the automatic sludge scraping device for the feeding belt of the soil repair stirring device. The specific method is as follows:

[0046] See Figures 1-3 as shown. After the soil to be repaired enters from the receiving hopper 5, it falls onto the feeding belt 4, is transported to the feeding hopper 2 through the feeding belt 4, and enters the stirring equipment 1 from the feeding hopper 2 for stirring and repair. At the same time, the angle of the sludge scraping plate is adjusted by adjusting the wing nuts 34, and the support bolts 37 are adjusted to fix the angle of the sludge scraping plate. The sludge scraping plate is fixed so that the head 32 of the sludge scraping plate is in a position convenient for scraping off the soil to be repaired adhered to the feeding belt 4. The soil to be repaired scraped off by the sludge scraping plate is scraped into the feeding hopper 2 through the sludge scraping chute 31, and then enters the stirring equipment 1.

[0047] The above are only specific embodiments of the present invention, enabling those skilled in the art to understand or implement the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention.

[0048] It should be understood that the present invention is not limited to the content already described above, and various modifications and changes can be made without departing from its scope. The scope of the present invention is only limited by the appended claims.

Claims

1. An automatic mud scraping device for a feeding belt of a soil remediation stirring device, comprising a feeding belt (4) for transporting soil to be remediated, a stirring device (1) for stirring the soil to be remediated is further arranged at the discharge port of the feeding belt (4), and a feeding hopper (2) facilitating the entry of the soil to be remediated into the stirring device (1) is fixed on the stirring device (1), characterized in that, A mud scraping device (3) for facilitating the scraping of residual soil to be repaired on the feeding belt (4) is fixedly installed on the feeding hopper (2).

2. The automatic mud scraping device according to claim 1, wherein, The mud scraping device (3) includes a mud scraping chute (31) for facilitating the entry of residual soil to be repaired into the feeding hopper (2), and a mud scraping plate that is rotatably fixed to the mud scraping chute (31) and is used for scraping the residual soil to be repaired on the feeding belt (4). The mud scraping chute (31) is fixedly connected to the feeding hopper (2).

3. The automatic mud scraping device according to claim 2, characterized in that, The mud scraping plate includes a mud scraping plate body (33) that is rotatably fixed to the mud scraping chute (31), and a mud scraping plate head (32) that is embedded in the mud scraping plate body (33) and is arranged perpendicular to the running direction of the feeding belt (4).

4. The automatic sludge scraping device according to claim 3, wherein, The material of the mud scraping plate head (32) is ABS plastic.

5. The automatic sludge scraping device according to claim 3, wherein The material of the mud scraping plate body (33) is steel.

6. The automatic sludge scraping device according to claim 2, wherein The mud scraping chute (31) is provided with a wing nut (34) for fixing and facilitating the adjustment of the angle of the mud scraping plate, and the mud scraping chute (31) is also provided with a plurality of support bolts (37) for supporting the mud scraping plate.

7. The automatic sludge scraping device according to claim 6, characterized in that, The adjustable angle of the mud scraping plate in the vertical direction is -30° to 30°.

8. The automatic sludge scraping device according to claim 2, wherein The mud scraping chute (31) is fixedly connected to the feeding hopper (2) through a scraper bottom support (36), and the scraper bottom support (36) is fixed on the side wall of the feeding hopper (2).

9. The automatic sludge scraping device according to claim 8, characterized in that A plurality of scraper columns (35) for supporting the mud scraping chute (31) are arranged on the scraper bottom support (36).

10. The automatic sludge scraping device according to claim 2, wherein, The included angle between the mud scraping chute (31) and the side wall of the feeding hopper (2) is 30° to 45°.