Material blocking and distributing mechanism
By setting up material barrier components and induction components at the end of the conveying raceway, the orderly release of connecting rods is achieved, which solves the problem of inefficient manual operation, improves production efficiency and reduces the probability of failure.
Patent Information
- Application Number
- CN202422062240.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-23
AI Technical Summary
When automated batch processing of transportation links, the connecting rods at the end of the conveying raceway are released in an orderly manner in a piece by piece with manual operation, resulting in low efficiency and heavy manual burden, and prone to adverse conditions such as clamping and misinduction.
At the end of the conveying raceway, the first connecting rod induction assembly, the first connecting rod induction assembly, the second connecting rod induction assembly, and the coordinated action of the cylinder drives the connecting rod and the feed rod, the orderly release and detection of the connecting rod is realized, ensuring the accuracy and stability of the conveying.
It improves production efficiency, reduces the burden of manual operation, reduces the probability of production failure, and provides stable and orderly connecting rod supply conditions.
Smart Images

Figure CN223133382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engine connecting rod processing, and particularly relates to a material blocking and distributing mechanism. Background Art
[0002] In today's highly automated industrial production field, especially in the scenario of automated batch processing and transportation of connecting rods, usually after the conveying line completes the conveying task of the connecting rods, it is necessary to take the connecting rods by automated means and place them on three peristaltic raceways respectively in a one-to-three manner to meet the requirements of subsequent processing or treatment.
[0003] However, it is not easy to achieve efficient and accurate automatic material taking. In order to ensure the smooth progress of this process and effectively avoid the occurrence of adverse situations such as material jamming and mis-sensing, the connecting rods at the end of the conveying raceway must be strictly released one by one in an orderly manner. But in the current actual production situation, the orderly release of the connecting rods at the end of the conveying raceway depends on manual operation. The workload of manual operation in this link is extremely heavy, not only consuming a lot of time and energy, but also having very low efficiency. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a material blocking and distributing mechanism, which realizes the orderly release of the connecting rods at the end of the conveying raceway one by one, greatly improves the production efficiency, and reduces the burden of manual operation.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] A material blocking and distributing mechanism includes a material blocking component, a first connecting rod sensing component, a material distributing component and a second connecting rod sensing component which are sequentially arranged on a conveying raceway. The material blocking component is used to block the flow of the connecting rods on the conveying raceway. The first connecting rod sensing component is used to detect whether there is a connecting rod between the material blocking component and the material distributing component. The material distributing component is used to release or block the connecting rods. The second connecting rod sensing component is used to detect the conveying situation after the connecting rods are released.
[0007] Preferably, the material blocking component includes a first mounting seat, a material blocking cylinder and a material blocking rod. The first mounting seat is arranged on one side of the conveying raceway. The material blocking cylinder and the material blocking rod are arranged on the first mounting seat. The material blocking rod is slidably connected to the first mounting seat. The telescopic end of the material blocking cylinder is connected to one end of the material blocking rod. The material blocking cylinder drives the material blocking rod to extend out of the conveying raceway to block the flow of the connecting rods on the conveying raceway.
[0008] Preferably, one end of the material blocking rod is provided with a first floating head, and the first floating head is connected to the telescopic end of the material blocking cylinder.
[0009] Preferably, the first mounting seat is provided with a first oil-free bushing, and the first oil-free bushing is slidably connected to the material blocking rod.
[0010] Preferably, the first link induction component includes first sensors symmetrically arranged on both sides of the conveying raceway.
[0011] Preferably, the material distributing component includes a second mounting seat, a material distributing cylinder and a material distributing rod. The second mounting seat is arranged on one side of the conveying raceway. The material distributing cylinder and the material distributing rod are both arranged on the second mounting seat. The material distributing rod is slidably connected to the second mounting seat. The telescopic end of the material distributing cylinder is connected to one end of the material distributing rod. The material distributing cylinder drives the material distributing rod to extend out of the conveying raceway or retract into the second mounting seat to realize the switching control of releasing or blocking the link.
[0012] Preferably, one end of the material distributing rod is provided with a second floating head, and the second floating head is connected to the telescopic end of the material distributing cylinder.
[0013] Preferably, the second mounting seat is provided with a second oil-free bushing, and the second oil-free bushing is slidably connected to the material distributing rod.
[0014] Preferably, the second link induction component includes second sensors symmetrically arranged on both sides of the conveying raceway.
[0015] Compared with the prior art, the present utility model has the following advantages.
[0016] By arranging a material blocking component, a first link induction component, a material distributing component and a second link induction component at the end of the conveying raceway, the present utility model realizes the sequential release of the links at the end of the conveying raceway one by one. Compared with manually releasing the links at the end of the conveying raceway one by one in an orderly manner, the production efficiency is greatly improved and the burden of manual operation is reduced. Description of the Drawings
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 It is a schematic diagram of the overall structure of a material blocking and distributing mechanism according to Embodiment 1 of the present utility model;
[0019] Attached drawing reference numerals: 1. Material retaining assembly; 11. First mounting seat; 111. First base plate; 112. First mounting plate; 113. Second mounting plate; 12. Material retaining cylinder; 13. Material retaining rod; 14. First floating head; 15. First oil-free bushing; 2. First link induction assembly; 21. First inductor; 3. Material distributing assembly; 31. Second mounting seat; 311. Second base plate; 312. Third mounting plate; 313. Fourth mounting plate; 32. Material distributing cylinder; 33. Material distributing rod; 34. Second floating head; 35. Second oil-free bushing; 4. Second link induction assembly; 41. Second inductor. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0021] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", "fourth", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "mounting", "connecting", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0023] See Figure 1, an embodiment of the present utility model discloses a material blocking and distributing mechanism, which includes a material blocking component 1, a first link induction component 2, a material distributing component 3, and a second link induction component 4 arranged in sequence on a conveying track. The material blocking component 1 is used to block the flow of links on the conveying track. The first link induction component 2 is used to detect whether there is a link between the material blocking component 1 and the material distributing component 3. The material distributing component 3 is used to release or block the link. The second link induction component 4 is used to detect the conveying situation after the link is released.
[0024] Specifically, when both the second link induction component 4 and the first link induction component 2 sense that there is no link, both the material blocking component 1 and the material distributing component 3 are in a released state, the conveying track is unobstructed, and the links can flow freely on the conveying track. When the second link induction component 4 senses that there is no link, while the first link induction component 2 senses that there is a link, the material blocking component 1 starts to block the subsequent links from moving forward, and the material distributing component 3 is in a released state, and the links located between the material blocking component 1 and the material distributing component 3 can continue to move forward. When both the second link induction component 4 and the first link induction component 2 sense that there is a link, the material blocking component 1 and the material distributing component 3 are activated to block the links between the material blocking component 1 and the material distributing component 3 and the subsequent links from moving forward. Through the above settings, the orderly piece-by-piece transportation of links on the conveying track is realized, ensuring the accuracy and stability of the conveying, significantly improving the production efficiency, reducing the need for manual intervention, and reducing the probability of production failures caused by conveying chaos, providing stable and orderly link supply conditions for subsequent processing or handling links.
[0025] See Figure 1 , the material blocking component 1 includes a first mounting seat 11, a material blocking cylinder 12, and a material blocking rod 13. The first mounting seat 11 is arranged on one side of the conveying track. The material blocking cylinder 12 and the material blocking rod 13 are arranged on the first mounting seat 11. The material blocking rod 13 is slidably connected to the first mounting seat 11. The telescopic end of the material blocking cylinder 12 is connected to one end of the material blocking rod 13. The material blocking cylinder 12 drives the material blocking rod 13 to extend out of the conveying track to block the flow of links on the conveying track.
[0026] Specifically, the first mounting seat 11 includes a first base plate 111 mounted on one side of the conveying raceway. At both ends of the top of the first base plate 111 along the length direction, a first mounting plate 112 and a second mounting plate 113 protrude. The first mounting plate 112 is close to the conveying raceway, and the material blocking cylinder 12 is mounted on the side of the second mounting plate 113 away from the first mounting plate 112. The telescopic end of the material blocking cylinder 12 penetrates through the second mounting plate 113 and is movably connected to the second mounting plate 113. The material blocking rod 13 penetrates through the first mounting plate 112 and is movably connected to the first mounting plate 112. The first mounting plate 112 is provided with a movable hole for the movable connection of the material blocking rod 13, and one end of the material blocking rod 13 is connected to the telescopic end of the material blocking cylinder 12. When the first connecting rod sensing component 2 senses no connecting rod, the material blocking cylinder 12 contracts to drive the material blocking rod 13 to retract, and the conveying raceway remains unobstructed, allowing the connecting rod to pass smoothly. When the first connecting rod sensing component 2 senses a connecting rod, the material blocking cylinder 12 extends to push the material blocking rod 13 so that it extends out of the conveying raceway, effectively blocking the flow of subsequent connecting rods and ensuring the orderliness and controllability of the connecting rod conveying.
[0027] See Figure 1 , one end of the material blocking rod 13 is provided with a first floating head 14, and the first floating head 14 is connected to the telescopic end of the material blocking cylinder 12. Under the action of the telescopic end of the material blocking cylinder 12, the first floating head 14 drives the material blocking rod 13 to move. The first floating head 14 plays a role in buffering and connecting, making the action of the material blocking rod 13 more stable.
[0028] See Figure 1 , the first mounting seat 11 is provided with a first oil-free bushing 15, and the first oil-free bushing 15 is slidably connected to the material blocking rod 13. Specifically, the first oil-free bushing 15 is installed in the movable hole, and one end of the first oil-free bushing 15 protrudes from the end of the movable hole away from the second mounting plate 113. The first oil-free bushing 15 can reduce the friction generated when the material blocking rod 13 moves relative to the movable hole, ensure the smooth sliding of the material blocking rod 13, and reduce the wear of the material blocking rod 13.
[0029] See Figure 1 , the material distributing component 3 includes a second mounting seat 31, a material distributing cylinder 32 and a material distributing rod 33. The second mounting seat 31 is arranged on one side of the conveying raceway. The material distributing cylinder 32 and the material distributing rod 33 are both arranged on the second mounting seat 31. The material distributing rod 33 is slidably connected to the second mounting seat 31. The telescopic end of the material distributing cylinder 32 is connected to one end of the material distributing rod 33. The material distributing cylinder 32 drives the material distributing rod 33 to extend out of the conveying raceway or retract into the second mounting seat 31 to realize the switching control of releasing or blocking the connecting rod.
[0030] Specifically, the second mounting seat 31 includes a second base plate 311 mounted on one side of the conveying raceway. At both ends of the top of the second base plate 311 along the length direction, a third mounting plate 312 and a fourth mounting plate 313 protrude. The third mounting plate 312 is close to the conveying raceway, and the material distributing cylinder 32 is installed on the side of the fourth mounting plate 313 away from the third mounting plate 312. The telescopic end of the material distributing cylinder 32 penetrates through the fourth mounting plate 313 and is movably connected to the fourth mounting plate 313. The material distributing rod 33 penetrates through the third mounting plate 312 and is slidably connected to the third mounting plate 312. The third mounting plate 312 is provided with a sliding hole for the material distributing rod 33 to be slidably connected. One end of the material distributing rod 33 is connected to the telescopic end of the material distributing cylinder 32. When the second connecting rod sensing component 4 senses no connecting rod, the material distributing cylinder 32 contracts to drive the material distributing rod 33 to retract into the second mounting seat 31, and the conveying raceway remains unobstructed, allowing the connecting rod to pass through smoothly. When the second connecting rod sensing component 4 senses a connecting rod, the material distributing cylinder 32 extends to push the material distributing rod 33 so that it extends out of the conveying raceway to block the connecting rod from moving forward, achieving precise control of releasing or blocking the connecting rod. Through the coordinated action of the material distributing cylinder 32 and the material distributing rod 33, the releasing or blocking state of the connecting rod can be quickly and accurately switched according to the detection signal of the second connecting rod sensing component 4. At the same time, the precise control reduces production interruptions and faults caused by misoperations or inaccurate blocking and releasing, ensuring the continuity and stability of the production process.
[0031] See Figure 1 , one end of the material distributing rod 33 is provided with a second floating head 34, and the second floating head 34 is connected to the telescopic end of the material distributing cylinder 32. Under the action of the telescopic end of the material distributing cylinder 32, the second floating head 34 drives the material distributing rod 33 to move. The second floating head 34 plays a role of buffering and connecting, making the movement of the material distributing rod 33 more stable.
[0032] See Figure 1 , the second mounting seat 31 is provided with a second oil-free bushing 35, and the second oil-free bushing 35 is slidably connected to the material distributing rod 33. Specifically, the second oil-free bushing 35 is installed in the sliding hole, and one end of the second oil-free bushing 35 protrudes from the end of the sliding hole away from the fourth mounting plate 313. The second oil-free bushing 35 can reduce the friction generated when the material distributing rod 33 moves relative to the sliding hole, ensure the smooth sliding of the material distributing rod 33, and reduce the wear of the material distributing rod 33.
[0033] See Figure 1 , the first connecting rod sensing component 2 includes first sensors 21 symmetrically arranged on both sides of the conveying raceway, and the second connecting rod sensing component 4 includes second sensors 41 symmetrically arranged on both sides of the conveying raceway.
[0034] The implementation principle of this embodiment:
[0035] When neither the first link induction component 2 nor the second link induction component 4 senses a link, at this time, both the material blocking component 1 and the material distributing component 3 are in the release state, the conveying raceway is unobstructed, and the links can flow freely on the conveying raceway.
[0036] When the second sensor 41 does not detect a link while the first sensor 21 detects a link, the material blocking component 1 is activated. The telescopic end of the material blocking cylinder 12 extends to push the material blocking rod 13, blocking the subsequent links from advancing. At the same time, the material distributing cylinder 32 in the material distributing component 3 contracts, driving the material distributing rod 33 to retract into the second mounting seat 31, putting the material distributing component 3 in the release state, allowing the links in the material distributing component 3 to continue to advance. Such coordinated actions ensure that only one link can pass through the material distributing component 3 each time, achieving piece-by-piece conveying.
[0037] When both the first sensor 21 and the second sensor 41 detect a link, the material blocking component 1 and the material distributing component 3 are activated simultaneously. The material blocking cylinder 12 drives the material blocking rod 13 to extend, and the material distributing cylinder 32 drives the material distributing rod 33 to extend, blocking the links between the material blocking component 1 and the material distributing component 3 and the subsequent links from advancing.
[0038] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A material blocking and distributing mechanism, characterized in that, It includes a material blocking component (1), a first link induction component (2), a material distribution component (3), and a second link induction component (4) sequentially arranged on a conveying raceway. The material blocking component (1) is used to block the flow of the link on the conveying raceway. The first link induction component (2) is used to detect whether there is a link between the material blocking component (1) and the material distribution component (3). The material distribution component (3) is used to release or block the link. The second link induction component (4) is used to detect the conveying condition after the link is released.
2. The material blocking and distributing mechanism according to claim 1, characterized in that, The material blocking component (1) includes a first mounting seat (11), a material blocking cylinder (12), and a material blocking rod (13). The first mounting seat (11) is arranged on one side of the conveying raceway. The material blocking cylinder (12) and the material blocking rod (13) are arranged on the first mounting seat (11). The material blocking rod (13) is slidably connected to the first mounting seat (11). The telescopic end of the material blocking cylinder (12) is connected to one end of the material blocking rod (13). The material blocking cylinder (12) drives the material blocking rod (13) to extend out of the conveying raceway to block the flow of the link on the conveying raceway.
3. The material blocking and distributing mechanism according to claim 2, characterized in that One end of the material blocking rod (13) is provided with a first floating head (14), and the first floating head (14) is connected to the telescopic end of the material blocking cylinder (12).
4. A material blocking and distributing mechanism according to claim 2, wherein The first mounting seat (11) is provided with a first oil-free bushing (15), and the first oil-free bushing (15) is slidably connected to the material blocking rod (13).
5. The material blocking and distributing mechanism according to claim 1, characterized in that, The first link induction component (2) includes first sensors (21) symmetrically arranged on both sides of the conveying raceway.
6. The material blocking and distributing mechanism according to claim 1, wherein The material distribution component (3) includes a second mounting seat (31), a material distribution cylinder (32), and a material distribution rod (33). The second mounting seat (31) is arranged on one side of the conveying raceway. The material distribution cylinder (32) and the material distribution rod (33) are both arranged on the second mounting seat (31). The material distribution rod (33) is slidably connected to the second mounting seat (31). The telescopic end of the material distribution cylinder (32) is connected to one end of the material distribution rod (33). The material distribution cylinder (32) drives the material distribution rod (33) to extend out of the conveying raceway or retract into the second mounting seat (31) to realize the switching control of releasing or blocking the link.
7. The material blocking and distributing mechanism according to claim 6, characterized in that, One end of the material distribution rod (33) is provided with a second floating head (34), and the second floating head (34) is connected to the telescopic end of the material distribution cylinder (32).
8. The material blocking and distributing mechanism according to claim 6, characterized in that, The second mounting seat (31) is provided with a second oil-free bushing (35), and the second oil-free bushing (35) is slidably connected to the material distribution rod (33).
9. The material blocking and distributing mechanism according to claim 1, wherein The second link induction component (4) includes second sensors (41) symmetrically arranged on both sides of the conveying raceway.