TRAY disc putting equipment capable of automatically adjusting width

By introducing adjustable wide tracks and automation components into the TRAY disk equipment, the problem of inefficient manual operation is solved, automated production is realized, cost and land occupation is reduced, and production efficiency is improved.

CN223133407UActive Publication Date: 2025-07-22SUZHOU HONGZHISEN AUTOMATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422365294.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-22
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The existing TRAY disk equipment requires a lot of manual operation, resulting in low efficiency, many quality problems, high labor and equipment costs, large area of land, and complex operation processes.

Method used

Adjustable wide track and automation components are adopted, including conveying components, hoisting components, feeding components and guide components, and automatic loading and unloading of TRAY disks through motors, cylinders, synchronization belts and suction cups.

Benefits of technology

The automation and intelligence of TRAY disk equipment is realized, manual operation is reduced, error rate is reduced, equipment cost and floor area are reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223133407U_ABST
    Figure CN223133407U_ABST
Patent Text Reader

Abstract

The utility model discloses a TRAY disc throwing device capable of automatically adjusting the width, relates to the technical field of TRAY disc throwing devices, and solves the technical problem of width adjustment. Comprising a rack, a machine cover is fixedly mounted at the top of the rack, and a conveying assembly and a jacking assembly are arranged on the side, close to the machine cover, of the rack; the conveying assembly comprises a fixed rail installed on the rack, a first lead screw is rotationally installed on one side of the fixed rail, a supporting column is rotationally installed at the end, away from the fixed rail, of the first lead screw, an adjustable rail is installed on the first lead screw in a threaded penetrating mode, and a motor is fixedly installed on the adjustable rail. The width-adjustable rail is adopted, so that the requirements of customers for remodeling different products are met with higher efficiency and lower cost, the equipment cost and the occupied area of the equipment are reduced, and meanwhile, the maintenance cost of the equipment is also greatly reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of TRAY tray feeding equipment, in particular to an automatically width-adjustable TRAY tray feeding equipment. Background Art

[0002] A TRAY tray is a tray-type optical disc storage medium. It is usually made of plastic and has a semi-transparent or transparent appearance. Compared with ordinary optical discs, TRAY trays are more durable and stable and can store and read data under high-speed rotation. At present, some traditional TRAY tray feeding and receiving equipment manually loads the TRAY trays, and then moves up and down through the lifting mechanism of the TRAY tray. On the table, a TRAY tray grabbing mechanism is used to grab the TRAY tray to or back to a specified position, and a TRAY tray transplanting mechanism is used for feeding and receiving the TRAY tray.

[0003] The feeding and discharging of the existing TRAY tray equipment require a large amount of manual operation, which is not only inefficient, but also prone to quality problems due to human factors. The labor cost and equipment cost in the whole machine equipment are greatly increased, the floor area is increased, and the complex action process makes the production efficiency low. Therefore, according to the technical defect problems, we propose an automatically width-adjustable TRAY tray feeding equipment that can solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatically width-adjustable TRAY tray feeding equipment; the feeding and discharging equipment of the TRAY tray equipment requires a large amount of manual operation, which is not only inefficient, but also prone to quality problems due to human factors. The labor cost and equipment cost in the whole machine equipment are greatly increased, the floor area is increased, and the complex action process makes the production efficiency low.

[0005] The purpose of the utility model can be realized by the following technical solutions:

[0006] An automatically width-adjustable TRAY tray feeding equipment, including a frame, a machine cover is fixedly installed on the top of the frame, and a conveying component and a lifting component are arranged on one side of the frame close to the machine cover;

[0007] The conveying component includes a fixed track installed on the frame, a first lead screw is rotatably installed on one side of the fixed track, a support column is rotatably installed at one end of the first lead screw away from the fixed track, an adjustable track is threadedly penetrated through the first lead screw, and a motor is fixedly installed on the adjustable track.

[0008] As a further scheme of the utility model: a plurality of first synchronous wheels are rotatably installed on the fixed track and the adjustable track, a first synchronous belt is sleeved on the plurality of first synchronous wheels, and the output end of the motor slidably penetrates through the adjustable track and is fixedly installed on one of the first synchronous wheels.

[0009] As a further solution of the present utility model: The jacking assembly includes a stabilizing frame fixedly installed on the fixed track. A lifting plate is slidably and penetratingly installed on the stabilizing frame, and a second lead screw is threadedly installed on the lifting plate. Suction cups are fixedly installed at both ends of the top of the lifting plate. An air pipe joint is fixedly installed on one side of the suction cup close to the machine frame. A vacuum generator and a zero return switch are fixedly installed on one side of the stabilizing frame, and a sensor is fixedly installed on the other side of the stabilizing frame.

[0010] As a further solution of the present utility model: Two second synchronous pulleys are rotatably installed on one side of the stabilizing frame close to the machine frame. A second synchronous belt is installed between the two second synchronous pulleys. The rotating shaft of one of the second synchronous pulleys slidably penetrates the stabilizing frame and is fixedly installed on the second lead screw.

[0011] As a further solution of the present utility model: Feeding components are arranged on both the fixed track and the adjustable track. The feeding component includes a cylinder fixedly installed on the fixed track and the adjustable track. Linear guides are fixedly installed on the sides of the fixed track and the adjustable track away from the machine frame. A spring is sleeved on the driving end of the cylinder, and a mounting plate is slidably installed on the linear guide.

[0012] As a further solution of the present utility model: Material dividing sheet metals are installed at both ends of the mounting plate, and the spring and the driving end of the cylinder are clamped on the mounting plate.

[0013] As a further solution of the present utility model: Guide components are arranged on both the fixed track and the adjustable track. The guide component includes profiles fixedly installed at both ends of the fixed track and the adjustable track. Guide sheet metals are fixedly installed on the opposite sides of the two profiles, and a through-beam sensor is fixedly installed at the end of the profile away from the machine frame.

[0014] The beneficial effects of the present utility model: This tray loading and unloading device adopts an adjustable-width track to meet the needs of customers for different product model changes with higher efficiency and lower cost, reducing equipment costs and equipment floor space. At the same time, it also greatly reduces the maintenance cost of the equipment. The design of this equipment reduces a large amount of manual operation, reduces manual intervention, and reduces the error rate, thus realizing automation, intelligence, and high efficiency in the process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following further explains the present utility model with reference to the drawings.

[0016] Figure 1 is the overall structural schematic diagram of a tray loading and unloading device with automatic width adjustment of the present utility model;

[0017] Figure 2 is the internal structural schematic diagram of a tray loading and unloading device with automatic width adjustment of the present utility model;

[0018] Figure 3 It is a schematic structural diagram of an adjustable-width track conveying assembly in an automatic width-adjustable TRAY tray feeding device of the present utility model;

[0019] Figure 4 It is a schematic structural diagram of a TRAY tray separation and material receiving assembly in an automatic width-adjustable TRAY tray feeding device of the present utility model;

[0020] Figure 5 It is a schematic structural diagram of a screw rod lifting suction cup structure in an automatic width-adjustable TRAY tray feeding device of the present utility model;

[0021] Figure 6 It is a schematic structural diagram of a TRAY tray guiding assembly in an automatic width-adjustable TRAY tray feeding device of the present utility model.

[0022] In the figure: 1, frame; 2, machine cover; 3, conveying assembly; 31, fixed track; 32, first synchronous pulley; 33, first synchronous belt; 34, adjustable track; 35, first screw rod; 36, motor; 37, support column; 4, material receiving assembly; 41, cylinder; 42, spring; 43, mounting plate; 44, linear guide rail; 45, dividing sheet metal; 5, lifting assembly; 51, stable frame; 52, suction cup; 53, air pipe joint; 54, inductor; 55, zero return switch; 56, vacuum generator; 57, second synchronous belt; 58, second synchronous pulley; 59, second screw rod; 6, guiding assembly; 61, opposed induction; 62, guiding sheet metal; 63, profile. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present utility model.

[0024] Embodiment

[0025] Please refer to Figure 1 - Figure 6 As shown in the figure, the present utility model is an automatic width-adjustable TRAY tray feeding device, 1, including a frame 1, a machine cover 2 is fixedly installed on the top of the frame 1, and a conveying assembly 3 and a lifting assembly 5 are arranged on one side of the frame 1 close to the machine cover 2;

[0026] The conveying assembly 3 includes a fixed track 31 installed on the frame 1. A first lead screw 35 is rotatably installed on one side of the fixed track 31. One end of the first lead screw 35 away from the fixed track 31 is rotatably installed with a support column 37. A belt and belt pulleys are rotatably installed on one side of the support column 37 away from the first lead screw 35. The rotating shaft of one of the belt pulleys slidably penetrates the support column 37 and is fixedly installed on the first lead screw 35. A driving motor is fixedly installed on the support column 37. The output end of the driving motor slidably penetrates the support column 37 and is fixedly installed on one of the belt pulleys, which is convenient for driving the first lead screw 35 to move synchronously, and at the same time is convenient for driving the adjustable track 34 to move towards the first synchronous belt 33, facilitating adjustment and use, and is beneficial to improving the adjustment ability of the device. The adjustable track 34 is threadedly penetrated and installed on the first lead screw 35. A motor 36 is fixedly installed on the adjustable track 34. A plurality of first synchronous wheels 32 are rotatably installed on the fixed track 31 and the adjustable track 34. A first synchronous belt 33 is sleeved and installed on the plurality of first synchronous wheels 32. The output end of the motor 36 slidably penetrates the adjustable track 34 and is fixedly installed on one of the first synchronous wheels 32, driving the first synchronous belt 33 on the fixed track 31 and the adjustable track 34 to move synchronously, facilitating the transportation of the TRAY tray, convenient for adjusting the width, beneficial to improving the flexible applicability of the device, and beneficial to improving the adjustment ability of the device. The conveying assembly 3 solves the problem of loading and unloading the TRAY tray while reducing the mechanical structure and cost.

[0027] In summary, when using the device, first start the driving motor, so that the output end of the driving motor drives the two first lead screws 35 to move synchronously through the belt pulleys and the belt, and at the same time make the adjustable track 34 move towards the fixed track 31. When a TRAY tray is placed on the first synchronous belt 33, then start the motor 36, so that the output end of the motor 36 drives the first synchronous wheel 32 and the first synchronous belt 33 to move synchronously, facilitating the outflow of the TRAY tray from the device, facilitating the transportation of the TRAY tray, convenient for adjusting the width, beneficial to improving the flexible applicability of the device, and beneficial to improving the adjustment ability of the device. The conveying assembly 3 solves the problem of loading and unloading the TRAY tray while reducing the mechanical structure and cost.

[0028] The lifting assembly 5 includes a stabilizing frame 51 fixedly installed on the fixed track 31. A sliding rod is fixedly installed on the stabilizing frame 51. A lifting plate is slidably penetrated and installed on the stabilizing frame 51, and a second lead screw 59 is threadedly installed on the lifting plate. The lifting plate is slidably installed on the sliding rod. At both ends of the top of the lifting plate, suction cups 52 are fixedly installed. On the side of the suction cup 52 close to the machine frame 1, an air pipe joint 53 is fixedly installed. The suction cup 52 is convenient for adsorbing the TRAY tray through the air pipe joint 53. On one side of the stabilizing frame 51, a vacuum generator 56 and a zero return switch 55 are fixedly installed. The vacuum generator 56 is convenient for controlling the suction cup 52 to evacuate. The zero return switch 55 controls the suction cup 52 to return to zero and deflate. On the other side of the stabilizing frame 51, a sensor 54 is fixedly installed. The sensor 54 is used to sense the TRAY tray and thus control the zero return switch 55 to deflate the suction cup 52, facilitating the placement of the TRAY tray on the first synchronous belt 33.

[0029] On the side of the stabilizing frame 51 close to the machine frame 1, two second synchronous pulleys 58 are rotatably installed. A second synchronous belt 57 is installed between the two second synchronous pulleys 58. The rotating shaft of one of the second synchronous pulleys 58 is slidably penetrated through the stabilizing frame 51 and fixedly installed on the second lead screw 59, facilitating the second lead screw 59 to drive the lifting plate to move up and down. A servo motor is fixedly installed on the stabilizing frame 51. The output end of the servo motor is slidably penetrated through the stabilizing frame 51 and fixedly installed on the other second synchronous pulley 58, facilitating driving the second synchronous belt 57 and the second synchronous pulley 58 to rotate synchronously, conveniently lifting and placing the TRAY tray, and facilitating feeding and receiving the TRAY tray.

[0030] In summary, when using the device, first start the servo motor to drive the output end of the servo motor to drive the other second synchronous pulley 58 to rotate, so that the other second synchronous pulley 58 drives one of the second synchronous pulleys 58 to rotate through the second synchronous belt 57. At the same time, make one of the second synchronous pulleys 58 drive the second lead screw 59 to rotate. The second lead screw 59 drives the suction cup 52 to rise. The suction cup 52 gives negative pressure to adsorb and support the bottommost TRAY tray, facilitating the improvement of the manual loading and unloading efficiency problem, reducing the quality problems caused by a large number of manual operations, conveniently lifting and placing the TRAY tray, and facilitating feeding and receiving the TRAY tray.

[0031] A material receiving assembly 4 is provided on both the fixed rail 31 and the adjustable rail 34. The material receiving assembly 4 includes a cylinder 41 fixedly mounted on the fixed rail 31 and the adjustable rail 34. A linear guide 44 is fixedly mounted on the side of the fixed rail 31 and the adjustable rail 34 away from the frame 1. A spring 42 is provided on the driving end of the cylinder 41. The spring 42 plays a role of elastic buffering. A mounting plate 43 is slidably mounted on the linear guide 44. The mounting plate 43 is slidably mounted on the linear guide 44. Material dividing sheet metal 45 is installed at both ends of the mounting plate 43. The material dividing sheet metal 45 plays a role of dividing and manufacturing the TRAY tray. The spring 42 and the driving end of the cylinder 41 are engaged on the mounting plate 43, so that the cylinder 41 can drive the material dividing sheet metal 45 to extend and retract.

[0032] To sum up, when using the device, first start the cylinder 41, so that the driving end of the cylinder 41 drives the material distribution sheet metal 45 on the mounting plate 43 to reciprocate on the linear guide rail 44, which is convenient for supporting the TRAY plate and the material, which is beneficial to improving the material receiving capacity of the device and the working efficiency of the device.

[0033] A guide assembly 6 is provided on both the fixed rail 31 and the adjustable rail 34. The guide assembly 6 includes a profile 63 fixedly installed at both ends of the fixed rail 31 and the adjustable rail 34. A guide sheet metal 62 is fixedly installed on the opposite side of the two profiles 63. The guide sheet metal 62 serves to guide the TRAY disk. A beam sensor 61 is fixedly installed on the end of the profile 63 away from the frame 1, which is convenient for guiding the TRAY disk and helps to improve the guiding ability of the device.

[0034] The working principle of the utility model is as follows: in the initial state, the cylinders 41 in the material receiving components 4 on both sides drive the material distribution sheet metal 45 to be in an extended state, and a stack of TRAY plates are manually placed along the guide components 6, the purpose of which is to prevent the TRAY plates from falling over and being supported on the material distribution sheet metal 45; the equipment is manually started, so that the servo motors in the jacking components 5 on both sides simultaneously drive the second screw rod 59 to move upward so that the suction cup 52 contacts the bottom layer of TRAY plates and holds the support, and then the cylinders 41 in the material receiving components 4 drive the material distribution sheet metal 45 to contract, and the jacking component 5 will drive the TRAY plates to descend, and then the material distribution sheet metal 45 in the material receiving components 4 extends out and supports the penultimate TRAY plate, and then the jacking component 5 lowers the TRAY plate to the first synchronous belt 33 in the conveying component 3, and finally the first synchronous belt 33 drives the TRAY plate to flow out of the equipment.

[0035] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. An automatic width-adjustable TRAY tray feeding device, comprising a frame (1), characterized in that: A hood (2) is fixedly installed at the top of the frame (1), and a conveying component (3) and a jacking component (5) are arranged on one side of the frame (1) close to the hood (2); The conveying component (3) includes a fixed rail (31) installed on the frame (1). A first lead screw (35) is rotatably installed on one side of the fixed rail (31). A support column (37) is rotatably installed at one end of the first lead screw (35) away from the fixed rail (31). An adjustable rail (34) is threadedly penetrated and installed on the first lead screw (35), and a motor (36) is fixedly installed on the adjustable rail (34).

2. The automatic width-adjustable TRAY tray feeding device according to claim 1, characterized in that: A plurality of first synchronous pulleys (32) are rotatably installed on the fixed rail (31) and the adjustable rail (34). A first synchronous belt (33) is sleeved on the plurality of first synchronous pulleys (32). The output end of the motor (36) slidably penetrates through the adjustable rail (34) and is fixedly installed on one of the first synchronous pulleys (32).

3. The automatic-width-adjustable TRAY tray feeding device according to claim 1, wherein: The jacking component (5) includes a stabilizing frame (51) fixedly installed on the fixed rail (31). A lifting plate is slidably penetrated and installed on the stabilizing frame (51), and a second lead screw (59) is threadedly installed on the lifting plate. Suction cups (52) are fixedly installed at both ends of the top of the lifting plate. An air pipe joint (53) is fixedly installed on one side of the suction cup (52) close to the frame (1). A vacuum generator (56) and a zero return switch (55) are fixedly installed on one side of the stabilizing frame (51), and an inductor (54) is fixedly installed on the other side of the stabilizing frame (51).

4. The automatic-width-adjustable TRAY tray feeding device according to claim 3, characterized in that: Two second synchronous pulleys (58) are rotatably installed on one side of the stabilizing frame (51) close to the frame (1). A second synchronous belt (57) is installed between the two second synchronous pulleys (58). The rotating shaft of one of the second synchronous pulleys (58) slidably penetrates through the stabilizing frame (51) and is fixedly installed on the second lead screw (59).

5. A device for automatically adjusting the width of a TRAY tray for feeding, according to claim 1, characterized in that: Feeding components (4) are arranged on both the fixed rail (31) and the adjustable rail (34). The feeding component (4) includes a cylinder (41) fixedly installed on the fixed rail (31) and the adjustable rail (34). Linear guides (44) are fixedly installed on the sides of the fixed rail (31) and the adjustable rail (34) away from the frame (1). A spring (42) is sleeved on the driving end of the cylinder (41), and a mounting plate (43) is slidably installed on the linear guide (44).

6. The automatic width-adjustable TRAY tray feeding device according to claim 5, wherein: Material dividing sheet metals (45) are installed at both ends of the mounting plate (43), and the spring (42) and the driving end of the cylinder (41) are clamped on the mounting plate (43).

7. A device for automatically adjusting the width of a TRAY tray for feeding, as described in claim 1, characterized in that: Guiding components (6) are arranged on both the fixed rail (31) and the adjustable rail (34). The guiding component (6) includes profiles (63) fixedly installed at both ends of the fixed rail (31) and the adjustable rail (34). Guiding sheet metals (62) are fixedly installed on the opposite sides of the two profiles (63). A pair of photoelectric sensors (61) are fixedly installed at the ends of the profiles (63) away from the frame (1).