Automatic discharging device for copper pipe coil

Abstract

An automatic discharging device for copper pipe coils comprises a supporting frame, two sliding rails arranged on the supporting frame in parallel, a first moving frame movably arranged on the two sliding rails, two first guide rails fixed to the first moving frame and a second moving frame slidably arranged on the two first guide rails, and the first guide rails are perpendicular to the sliding rails; a plurality of third sliding blocks are arranged on the second moving frame, lifting mechanisms are arranged on the third sliding blocks in a sliding mode, and the lifting mechanisms are connected with the lifting appliance; a first power mechanism is arranged on the first moving frame, a second power mechanism is arranged on the second moving frame, and the lifting mechanism is connected with a third power mechanism. And after the copper pipe is machined, the machined copper coil pipe needs to be conveyed to a designated stacking position, and transportation and centralized storage are facilitated. At present, personnel operation is needed in the whole discharging process, efficiency is low, and personnel injury or finished product damage is easily caused by misoperation. The utility model provides an automatic discharging device for copper pipe coils in order to achieve automation of the discharging process and improve production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of unloading, in particular to an automatic unloading device for copper tube coils. Background Technique

[0002] After the copper tubes are processed, in order to facilitate transportation and storage, the copper tubes will be wound into cylindrical copper coils. The processed copper coils need to be transported to a designated location for convenient centralized transportation and storage, and this process is unloading. At present, the entire unloading process requires manual operation, which not only has low efficiency, but also is prone to personal injury or finished product damage due to operation errors. In order to realize the automation of the unloading process and thus improve production efficiency, the utility model provides an automatic unloading device for copper tube coils. Content of the Utility Model

[0003] The purpose of the utility model is to realize the automation of the unloading process, thereby improving production efficiency, and provide an automatic unloading device for copper tube coils.

[0004] The purpose of the utility model is achieved by the following technical measures: an automatic unloading device for copper tube coils, characterized in that it includes a support frame, two slide rails arranged in parallel on the support frame, a first moving frame movably arranged on the two slide rails, two first guide rails fixed on the first moving frame, and a second moving frame slidably arranged on the two first guide rails, and the first guide rails are perpendicular to the slide rails;

[0005] A plurality of third sliders are arranged on the second moving frame, and a lifting mechanism is slidably arranged on the third sliders, and the lifting mechanism is connected with a spreader;

[0006] A first power mechanism is arranged on the first moving frame, a second power mechanism is arranged on the second moving frame, and the lifting mechanism is connected with a third power mechanism.

[0007] The lifting mechanism includes a screw jack fixed on the second moving frame, a lifting frame fixedly connected with the screw jack, and a plurality of second guide rails fixedly arranged in parallel on the inner side of the lifting frame, and the second guide rails are slidably connected with the third sliders.

[0008] The spreader includes a spreader frame fixedly arranged at the bottom end of the lifting frame, a cylinder fixedly arranged at the bottom end of the spreader frame, a support fixedly arranged at the bottom end of the spreader frame, a plurality of cylinder suction cups fixedly arranged in an annular array on the side of the support, and a plurality of support columns uniformly arranged at the lower end of the support, the upper end of the support column is hinged with the support, and the lower end is fixedly provided with a short handle rod;

[0009] One end of the short handle rod is hinged with a clamping plate, and the other end is hinged with one end of a connecting rod. The other end of the connecting rod is hinged with a connecting block. The connecting block is fixedly arranged at the telescopic end of the cylinder. The telescopic end of the cylinder is vertically downward. The top end of the sling rack is fixedly connected with the bottom end of the screw jack.

[0010] The first power mechanism includes a first motor fixedly arranged on one side of the moving frame, a first speed reducer fixedly arranged on one side of the moving frame and fixedly connected with the first motor, a first transmission shaft and a second transmission shaft connected to the side of the first moving frame through bearings. One ends of the first transmission shaft and the second transmission shaft are respectively fixedly connected with the first speed reducer, and gear ones are respectively fixedly arranged at the other ends. The gear one is meshed and connected with a first rack. The first rack is fixedly arranged in parallel at the upper end of the support frame.

[0011] The second power mechanism includes a second speed reducer fixedly arranged on the second moving frame, a second motor fixedly arranged on the second moving frame and fixedly connected with the second speed reducer. A gear two is fixedly arranged at the lower part of the second speed reducer. The gear two is meshed and connected with a second rack. The second rack is fixedly arranged at the upper end of the first moving frame.

[0012] The third power mechanism includes a third motor. The third motor is fixedly arranged at the upper end of the second moving frame and fixedly connected with the screw jack.

[0013] Sliders one are evenly arranged at the bottom end of the first moving frame. The sliders one are slidably connected with the slide rail. Sliders two are evenly arranged at the bottom end of the second moving frame. The sliders two are slidably connected with the first guide rail.

[0014] Due to the adoption of the above technical solutions, compared with the prior art, the technical effects achieved by the present utility model are as follows:

[0015] (1) Through the linkage between the moving frame and the lifting mechanism, the automation of the unloading process is realized, and the production efficiency is improved.

[0016] (3) The operation steps of personnel are reduced, the probability of personnel injury and finished product damage caused by personnel's misoperation is reduced, and the finished product rate is improved.

[0017] (2) The labor amount of workers is reduced, and the labor intensity of workers is reduced. Description of the Drawings

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.

[0019] Figure 2 is a front view of the present utility model.

[0020] Figure 3 is a right view of the present utility model.

[0021] Figure 4 It is a schematic diagram of a partial structure of the present utility model.

[0022] Figure 5 It is a schematic diagram of a partial structure of the present utility model.

[0023] Figure 6 It is a schematic diagram of a partial structure of the present utility model.

[0024] Figure 7 It is a schematic diagram of a partial structure of the present utility model.

[0025] Figure 8 It is a schematic diagram of a partial structure of the present utility model.

[0026] Figure 9 It is a schematic diagram of the lifting device structure of the present utility model.

[0027] Legend: 1. Mobile frame one; 2. Motor one; 3. Reducer one; 4. Transmission shaft one; 5. Transmission shaft two; 6. Reducer two; 7. Motor two; 8. Mobile frame two; 9. Lifting device frame; 10. Screw jack; 11. Motor three; 12. Lifting frame; 13. Cylinder suction cup; 14. Clamp plate; 15. Cylinder; 16. Support frame; 17. Connecting rod; 18. Bracket; 19. Support column; 20. Gear one; 21. Gear two; 22. Guide rail one; 23. Rack two; 24. Rack one; 25. Slide block one; 26. Slide block two; 27. Slide block three; 28. Slide rail; 29. Guide rail two; 30. Connecting block; 31. Short handle rod. Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0029] Embodiment: As shown in the attached Figures 1-9 figure, a copper tube coil automatic unloading device includes a support frame 16, two slide rails 28 arranged in parallel on the support frame 16, a mobile frame one 1 movably arranged on the two slide rails 28, two guide rails one 22 fixed on the mobile frame one 1, and a mobile frame two 8 slidably arranged on the two guide rails one 22, and the guide rail one 22 is perpendicular to the slide rail 28;

[0030] A number of slide blocks three 27 are arranged on the mobile frame two 8, and a lifting mechanism is slidably arranged on the slide blocks three 27, and the lifting mechanism is connected to the lifting device;

[0031] A power mechanism one is provided on the first moving frame 1, a power mechanism two is provided on the second moving frame 8, and the lifting mechanism is connected to the power mechanism three.

[0032] The lifting mechanism includes a screw jack 10 fixedly arranged on the second moving frame 8, a lifting frame 12 fixedly connected to the screw jack (10), and a plurality of second guide rails 29 fixedly arranged in parallel on the inner side of the lifting frame 12. The second guide rails 29 are slidably connected to the third slider 27.

[0033] The lifting appliance includes a lifting appliance frame 9 fixedly arranged at the bottom end of the lifting frame 12, a cylinder 15 fixedly arranged at the bottom end of the lifting appliance frame 9, a bracket 18 fixedly arranged at the bottom end of the lifting appliance frame 9, a plurality of cylinder suction cups 13 fixedly arranged in an annular array on the side of the bracket 18, and a plurality of support columns 19 evenly arranged at the lower end of the bracket 18. The upper end of the support column 19 is hinged to the bracket 18, and the lower end is fixedly provided with a short handle rod 31;

[0034] One end of the short handle rod 31 is hinged with a clamping plate 14, the other end is hinged with one end of a connecting rod 17, the other end of the connecting rod 17 is hinged with a connecting block 30, the connecting block 30 is fixedly arranged at the telescopic end of the cylinder 15, the telescopic end of the cylinder 15 is vertically downward, and the top end of the lifting appliance frame 9 is fixedly connected to the bottom end of the screw jack 10.

[0035] The power mechanism one includes a first motor 2 fixedly arranged on the side of the first moving frame 1, a first speed reducer 3 fixedly arranged on the side of the first moving frame 1 and fixedly connected to the first motor 2, a first transmission shaft 4 and a second transmission shaft 5 connected to the side of the first moving frame 1 through bearings. One ends of the first transmission shaft 4 and the second transmission shaft 5 are respectively fixedly connected to the first speed reducer 3, and the other ends are respectively fixedly provided with a first gear 20. The first gear 20 is meshed and connected with a first rack 24, and the first rack 24 is fixedly arranged in parallel at the upper end of the support frame 16.

[0036] The power mechanism two includes a second speed reducer 6 fixedly arranged on the second moving frame 8, a second motor 7 fixedly arranged on the second moving frame 8 and fixedly connected to the second speed reducer 6. A second gear 21 is fixedly arranged at the lower part of the second speed reducer 6, and the second gear 21 is meshed and connected with a second rack 23. The second rack 23 is fixedly arranged at the upper end of the first moving frame 1.

[0037] The power mechanism three includes a third motor 11, and the third motor 11 is fixedly arranged at the upper end of the second moving frame 8 and fixedly connected to the screw jack 10.

[0038] A plurality of first sliders 25 are evenly arranged at the bottom end of the first moving frame 1, the first sliders 25 are slidably connected to the slide rail 28, a plurality of second sliders 26 are evenly arranged at the bottom end of the second moving frame 8, and the second sliders 26 are slidably connected to the first guide rail 22.

[0039] The specific working process of the present utility model:

[0040] On the turning table, the copper coil pipe is manually commanded or automatically detected by sensors. After the automatic unloading device receives the command, Motor 1 2 rotates, driving the transmission shaft 1 4 and the transmission shaft 2 5 to rotate via the reducer 1 3, thereby driving the moving frame 1 to move horizontally and longitudinally; after receiving the command, Motor 2 7 rotates, driving the reducer 2 6 connected to the moving frame 1 by gears, causing the moving frame 2 8 to move horizontally and transversely.

[0041] After the power mechanism 1 and the power mechanism 2 act together to move the lifting mechanism and the spreader above the copper pipe, Motor 3 11 rotates upon receiving the command. Motor 3 11 drives the screw jack 10 to act, and the screw jack 10 drives the lifting frame 12 to slide up and down, realizing the vertical movement of the lifting mechanism and the spreader.

[0042] After the lifting mechanism lowers the spreader to the designated position, the telescopic end of the cylinder 15 at the lower end of the spreader frame 9 retracts, and the support column 19 connected to the telescopic end of the cylinder 15 via the connecting rod 17 expands outward accordingly. The clamping plate 14 supports the copper coil pipe of the material outward. At the same time, the cylinder suction cup 13 acts to suck the upper end of the copper coil pipe. At this time, the spreader completes the grasping of the material.

[0043] Subsequently, the lifting mechanism drives the spreader to rise. Under the combined action of the power mechanism 1 and the power mechanism 2, the copper coil pipe is moved to the designated weighing platform. After the copper coil pipe contacts the weighing platform, the telescopic end of the cylinder 15 extends, and the support column 19 connected to the telescopic end of the cylinder 15 via the connecting rod 17 contracts inward. The clamping plate 14 retracts accordingly. At the same time, the cylinder suction cup 13 deflates to release the material, completing the action of putting down the material.

[0044] During weighing, the spreader leaves the copper coil pipe to avoid interfering with weighing. After weighing, the spreader lifts the copper coil pipe again and sends the copper pipe to the designated position under the combined action of the lifting mechanism, the transverse movement mechanism 1 and the transverse movement mechanism 2.

[0045] After sending the material to the designated position, the spreader releases the material. Subsequently, under the combined action of the lifting mechanism, the transverse movement mechanism 1 and the transverse movement mechanism 2, the spreader resets to the origin and waits for the next command.

[0046] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed by the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0047] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic unloading device for copper tube coils, characterized in that, It includes a support frame (16), two sliding rails (28) arranged in parallel on the support frame (16), a first moving frame (1) movably arranged on the two sliding rails (28), two first guide rails (22) fixed on the first moving frame (1), and a second moving frame (8) slidably arranged on the two first guide rails (22). The first guide rails (22) are perpendicular to the sliding rails (28). A number of third sliders (27) are arranged on the second moving frame (8), and a lifting mechanism is slidably arranged on the third sliders (27). The lifting mechanism is connected to a lifting appliance. A first power mechanism is arranged on the first moving frame (1), a second power mechanism is arranged on the second moving frame (8), and the lifting mechanism is connected to a third power mechanism.

2. The automatic unloading device for copper tube coils according to claim 1, characterized in that, The lifting mechanism includes a screw jack (10) fixedly arranged on the second moving frame (8), a lifting frame (12) fixedly connected to the screw jack (10), and a number of second guide rails (29) fixedly arranged in parallel on the inner side of the lifting frame (12). The second guide rails (29) are slidably connected to the third sliders (27).

3. The automatic unloading device for copper tube coils according to claim 2, characterized in that, The lifting appliance includes a lifting appliance frame (9) fixedly arranged at the bottom end of the lifting frame (12), a cylinder (15) fixedly arranged at the bottom end of the lifting appliance frame (9), a bracket (18) fixedly arranged at the bottom end of the lifting appliance frame (9), a number of cylinder suction cups (13) fixedly arranged in a circular array on the side of the bracket (18), and a number of support columns (19) evenly arranged at the lower end of the bracket (18). The upper end of the support column (19) is hinged to the bracket (18), and the lower end is fixedly provided with a short handle rod (31). One end of the short handle rod (31) is hinged to a clamping plate (14), the other end is hinged to one end of a connecting rod (17), the other end of the connecting rod (17) is hinged to a connecting block (30), the connecting block (30) is fixedly arranged at the telescopic end of the cylinder (15), the telescopic end of the cylinder (15) is vertically downward, and the top end of the lifting appliance frame (9) is fixedly connected to the bottom end of the screw jack (10).

4. The automatic unloading device for copper tube coils according to claim 1, characterized in that, The first power mechanism includes a first motor (2) fixedly arranged on the side of the first moving frame (1), a first reducer (3) fixedly arranged on the side of the first moving frame (1) and fixedly connected to the first motor (2), a first transmission shaft (4) and a second transmission shaft (5) connected to the side of the first moving frame (1) through bearings. One ends of the first transmission shaft (4) and the second transmission shaft (5) are respectively fixedly connected to the first reducer (3), and the other ends are respectively fixedly provided with a first gear (20). The first gear (20) is meshed and connected with a first rack (24). The first rack (24) is fixedly arranged in parallel at the upper end of the support frame (16).

5. The automatic unloading device for copper tube coils according to claim 1, characterized in that, The second power mechanism includes a second reducer (6) fixedly arranged on the second moving frame (8), a second motor (7) fixedly arranged on the second moving frame (8) and fixedly connected to the second reducer (6). A second gear (21) is fixedly arranged at the lower part of the second reducer (6). The second gear (21) is meshed and connected with a second rack (23). The second rack (23) is fixedly arranged at the upper end of the first moving frame (1).

6. The automatic unloading device for copper tube coils according to claim 3, characterized in that, The third power mechanism includes a third motor (11). The third motor (11) is fixedly arranged at the upper end of the second moving frame (8) and fixedly connected to the screw jack (10).

7. The automatic unloading device for copper tube coils according to claim 1, characterized in that, Sliders one (25) are uniformly arranged at the bottom end of the first moving frame (1). The sliders one (25) are slidably connected with the slide rail (28). Sliders two (26) are uniformly arranged at the bottom end of the second moving frame (8). The sliders two (26) are slidably connected with the first guide rail (22).

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