Glass inserting, taking and replacing basket equipment

Abstract

The utility model discloses glass inserting and taking piece replacing basket equipment which comprises a basket input mechanism, a feeding clamping mechanism, a feeding translation mechanism, an inserting and pulling mechanism, a detection mechanism, a discharging translation mechanism, a discharging clamping mechanism, a basket output mechanism and a machine table. The feeding clamping mechanism is used for moving old baskets input by the basket input mechanism to the feeding translation mechanism, the feeding translation mechanism is used for driving the old baskets to translate towards the direction of the insertion and extraction mechanism, and the discharging translation mechanism is used for driving new baskets loaded with glass insertion and extraction pieces to translate towards the direction away from the insertion and extraction mechanism; and the discharging clamping mechanism is used for moving the new baskets conveyed by the discharging translation mechanism to the basket output mechanism, so that the basket output mechanism outputs the new baskets. The device can automatically insert and take glass sheets to replace baskets, is suitable for various products, and can improve the glass detection speed and the glass production efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of glass production, and particularly relates to a glass inserting and extracting sheet replacement basket device. Background Technique

[0002] At present, in some glass production fields, pipeline production is becoming more and more widespread. When glass is produced, it needs to go through different processing technologies in different baskets. The existing technology mainly transfers the glass inserting and extracting sheet to different baskets manually. The replacement of the glass inserting and extracting sheet basket is very cumbersome, the labor cost is high, and the glass production efficiency is low. Therefore, how to improve the basket replacement efficiency of the glass inserting and extracting sheet has been pursued by those skilled in the art. Content of the Utility Model

[0003] The purpose of the utility model is to provide a glass inserting and extracting sheet replacement basket device to solve the above problems existing in the prior art.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions: A glass inserting and extracting sheet replacement basket device includes a basket input mechanism, a feeding clamping mechanism, a feeding translation mechanism, a plugging and unplugging mechanism, a detection mechanism, a discharging translation mechanism, a discharging clamping mechanism, a basket output mechanism and a machine table. The basket input mechanism, the feeding clamping mechanism, the feeding translation mechanism, the plugging and unplugging mechanism, the detection mechanism, the discharging translation mechanism, the discharging clamping mechanism and the basket output mechanism are all arranged on the machine table; the basket input mechanism is used for inputting an old basket with a glass inserting and extracting sheet, the feeding clamping mechanism is used for moving the old basket input by the basket input mechanism to the feeding translation mechanism, the feeding translation mechanism is used for driving the old basket to translate towards the direction of the plugging and unplugging mechanism, the plugging and unplugging mechanism is used for taking out the glass inserting and extracting sheet in the old basket so that the detection mechanism can detect the glass inserting and extracting sheet, and the plugging and unplugging mechanism is also used for inserting the detected qualified glass inserting and extracting sheet into a new basket on the discharging translation mechanism; the discharging translation mechanism is used for driving the new basket with the glass inserting and extracting sheet to translate away from the plugging and unplugging mechanism, and the discharging clamping mechanism is used for moving the new basket conveyed by the discharging translation mechanism to the basket output mechanism so that the basket output mechanism outputs the new basket.

[0005] As an optional implementation manner of the above technical solution, the detection mechanism includes a photographing detection component and a morphology rotation component. The morphology rotation component is used for rotating the morphology of the glass inserting and extracting sheet so that the photographing detection component can detect the glass inserting and extracting sheet.

[0006] As an alternative implementation of the above technical solution, the photographing and detecting assembly includes a photographing camera, a camera position adjusting member, an annular light source, and a camera mounting base. The photographing camera is slidably disposed on the camera mounting base. The camera position adjusting member is used to adjust the position of the photographing camera on the camera mounting base. The annular light source is disposed on one side of the photographing camera.

[0007] As an alternative implementation of the above technical solution, the form rotating assembly includes an adsorption plate, a rotation driving motor, and a form rotating base. The adsorption plate is rotatably disposed on the form rotating base. The adsorption plate is used to adsorb the glass picking piece. The rotation driving motor is used to drive the glass picking piece to rotate.

[0008] As an alternative implementation of the above technical solution, the basket input mechanism includes a first double-layer translation roller assembly and a first lifting roller assembly. The first double-layer translation roller assembly is used to convey the old basket with the glass picking piece to the first lifting roller assembly. The first lifting roller assembly is used to drive the old basket to move up and down.

[0009] As an alternative implementation of the above technical solution, the first lifting roller assembly includes a first lifting seat. A first roller line is provided on the first lifting seat. The first roller line is provided with a first lifting driving mechanism for driving it to move up and down along the first lifting seat. A first clamping and fixing member for clamping the old basket is provided on the first roller line.

[0010] As an alternative implementation of the above technical solution, the loading clamping mechanism includes a loading clamp, a first Z-axis rotation driving mechanism, a first Z-axis module, and a first X-axis module. The loading clamp is connected to the output end of the first Z-axis rotation driving mechanism. The first Z-axis rotation driving mechanism is installed on the first Z-axis module. The first Z-axis module is installed on the first X-axis module. The loading clamp is used to clamp and move the old basket.

[0011] As an alternative implementation of the above technical solution, the plugging and unplugging mechanism includes an adsorbing member and a three-axis moving component. The adsorbing member is disposed on the three-axis moving component. The adsorbing member is used to adsorb the glass picking piece and move the glass picking piece through the three-axis moving component.

[0012] As an alternative implementation of the above technical solution, the unloading clamping mechanism includes an unloading clamp, a second Z-axis rotation driving mechanism, a second Z-axis module, and a second X-axis module. The unloading clamp is connected to the output end of the second Z-axis rotation driving mechanism. The second Z-axis rotation driving mechanism is installed on the second Z-axis module. The second Z-axis module is installed on the second X-axis module. The unloading clamp is used to clamp and move the new basket.

[0013] As an alternative embodiment of the above technical solution, the basket output mechanism includes a second double-layer translation roller assembly and a second lifting roller assembly. The second lifting roller assembly is used to drive the new basket to move up and down, so that the new basket enters the second double-layer translation roller assembly, and the second double-layer translation roller assembly is used to output the new basket with the glass extraction piece.

[0014] As an alternative embodiment of the above technical solution, the second lifting roller assembly includes a second lifting seat. A second roller line is provided on the second lifting seat. The second roller line is equipped with a second lifting drive mechanism for driving it to move up and down along the second lifting seat. A second clamping and fixing member for clamping the new basket is provided on the second roller line.

[0015] As an alternative embodiment of the above technical solution, it further includes a defective product storage mechanism. The plugging and unplugging mechanism is used to insert the glass extraction piece that fails the detection into the defective product storage mechanism.

[0016] As an alternative embodiment of the above technical solution, a basket photographing and detecting mechanism is provided above the blanking translation mechanism.

[0017] The beneficial effects of the present utility model are as follows:

[0018] A glass extraction piece replacement basket device provided by the present utility model can automatically replace the basket of the glass extraction piece, is applicable to a variety of products, can improve the glass detection speed, and improve the glass production efficiency. Description of the Drawings

[0019] Figure 1 It is a schematic structural diagram of a glass extraction piece replacement basket device in an embodiment of the present utility model;

[0020] Figure 2 It is a schematic structural diagram of a first double-layer translation roller assembly in an embodiment of the present utility model;

[0021] Figure 3 It is a schematic structural diagram of a first lifting roller assembly in an embodiment of the present utility model;

[0022] Figure 4 It is a schematic structural diagram of a feeding clamping mechanism in an embodiment of the present utility model;

[0023] Figure 5 It is a schematic structural diagram of a feeding translation mechanism in an embodiment of the present utility model;

[0024] Figure 6 It is a schematic structural diagram of a plugging and unplugging mechanism in an embodiment of the present utility model;

[0025] Figure 7It is a schematic structural diagram of a photographing and detecting component in an implementation manner of the present utility model;

[0026] Figure 8 It is a schematic structural diagram of a form rotation component in an implementation manner of the present utility model;

[0027] Figure 9 It is a schematic structural diagram of a defective product storage mechanism in an implementation manner of the present utility model;

[0028] Figure 10 It is a schematic structural diagram of a basket photographing and detecting component in an implementation manner of the present utility model;

[0029] Figure 11 It is a schematic structural diagram of a light source component in an implementation manner of the present utility model.

[0030] In the figure: 10 - basket input mechanism; 20 - loading clamping mechanism; 30 - loading translation mechanism; 40 - plugging and unplugging mechanism; 50 - detecting mechanism; 60 - unloading translation mechanism; 70 - unloading clamping mechanism; 80 - basket output mechanism; 90 - machine platform; 100 - defective product storage mechanism; 110 - basket photographing and detecting mechanism;

[0031] 101 - first double - layer translation roller assembly; 102 - first lifting roller assembly; 1021 - first lifting seat; 1022 - first roller line; 1023 - first clamping and fixing part;

[0032] 201 - loading fixture; 202 - first Z - axis rotation driving mechanism; 203 - first Z - axis module; 204 - first X - axis module;

[0033] 401 - adsorbing part; 402 - three - axis moving assembly;

[0034] 501 - photographing and detecting component; 502 - form rotation component;

[0035] 5011 - photographing camera; 5012 - camera position adjusting part; 5013 - annular light source; 5014 - camera mounting seat;

[0036] 5021 - adsorption plate; 5022 - rotation driving motor; 5023 - form rotation seat;

[0037] 1101 - basket photographing camera; 1102 - basket photographing bracket; 1103 - telescopic light source; 1104 - light source connection seat. Specific embodiments

[0038] Such as Figures 1-11As shown in the figure, this embodiment provides a glass insertion and extraction sheet replacement basket device, which includes a basket input mechanism 10, a loading clamping mechanism 20, a loading translation mechanism 30, a basket photographing and detecting mechanism 110, a plugging and unplugging mechanism 40, a detecting mechanism 50, a defective product storage mechanism 100, a blanking translation mechanism 60, a blanking clamping mechanism 70, a basket output mechanism 80 and a machine table 90. The basket input mechanism 10, the loading clamping mechanism 20, the loading translation mechanism 30, the basket photographing and detecting mechanism 110, the plugging and unplugging mechanism 40, the detecting mechanism 50, the defective product storage mechanism 100, the blanking translation mechanism 60, the blanking clamping mechanism 70 and the basket output mechanism 80 are all arranged on the machine table 90. Among them, the loading clamping mechanism 20, the loading translation mechanism 30, the basket photographing and detecting mechanism 110, the plugging and unplugging mechanism 40, the detecting mechanism 50, the defective product storage mechanism 100, the blanking translation mechanism 60 and the blanking clamping mechanism 70 are all arranged in two groups to realize double-station loading and unloading.

[0039] The basket input mechanism 10 is used to input the old basket with glass insertion and extraction sheets, and make the old basket move along the X-axis on the basket input mechanism 10. The loading clamping mechanism 20 is used to move the old basket input by the basket input mechanism 10 to the loading translation mechanism 30. The loading translation mechanism 30 is used to drive the old basket to translate in the direction of the plugging and unplugging mechanism 40, and make the old basket move along the Y-axis on the loading translation mechanism 30. The basket photographing and detecting mechanism 110 is arranged above the blanking translation mechanism 60 to detect the old basket. The plugging and unplugging mechanism 40 is used to take out the glass insertion and extraction sheets in the old basket, so that the detecting mechanism 50 can detect the glass insertion and extraction sheets. The plugging and unplugging mechanism 40 is also used to insert the qualified glass insertion and extraction sheets into the new basket on the blanking translation mechanism 60, and insert the unqualified glass insertion and extraction sheets into the defective product storage mechanism 100. The blanking translation mechanism 60 is used to drive the new basket with glass insertion and extraction sheets to translate in the direction away from the plugging and unplugging mechanism 40, and make the old basket move along the Y-axis on the blanking translation mechanism 60. The blanking clamping mechanism 70 is used to move the new basket conveyed by the blanking translation mechanism 60 to the basket output mechanism 80, so that the basket output mechanism 80 outputs the new basket.

[0040] Specifically, the detection mechanism 50 includes a photographing detection component 501 and a form rotation component 502. The form rotation component 502 is used to rotate the form of the glass pick-up piece so that the photographing detection component 501 can detect the glass pick-up piece. The photographing detection component 501 includes a photographing camera 5011, a camera position adjuster 5012, an annular light source 5013, and a camera mounting base 5014. The photographing camera 5011 is slidably arranged on the camera mounting base 5014. The camera position adjuster 5012 is used to adjust the position of the photographing camera 5011 on the camera mounting base 5014. The annular light source 5013 is arranged on one side of the photographing camera 5011 to illuminate the glass pick-up piece. The form rotation component 502 includes a suction plate 5021, a rotation drive motor 5022, and a form rotation base 5023. The suction plate 5021 is rotatably arranged on the form rotation base 5023. The suction plate 5021 is used to suck the glass pick-up piece. The rotation drive motor 5022 is used to drive the glass pick-up piece to rotate, facilitating the detection of the glass pick-up piece by the photographing camera 5011.

[0041] In a specific embodiment, the basket input mechanism 10 includes a first double-layer translation roller assembly 101 and a first lifting roller assembly 102. The first double-layer translation roller assembly 101 is used to convey the old basket with the glass pick-up piece to the first lifting roller assembly 102. The first lifting roller assembly 102 is used to drive the old basket to move up and down. Among them, the first lifting roller assembly 102 includes a first lifting seat 1021. A first roller line 1022 is arranged on the first lifting seat 1021. The first roller line 1022 is provided with a first lifting drive mechanism for driving it to move up and down along the first lifting seat 1021. A first clamping and fixing member 1023 for clamping the old basket is arranged on the first roller line 1022. The first double-layer translation roller assembly 101 has a double-layer structure and can feed materials quickly. The first lifting roller assembly 102 can convey the old basket conveyed by the first double-layer translation roller assembly 101 to the loading and clamping mechanism 20.

[0042] In a specific embodiment, the loading and clamping mechanism 20 includes a loading clamp 201, a first Z-axis rotation drive mechanism 202, a first Z-axis module 203, and a first X-axis module 204. The loading clamp 201 is connected to the output end of the first Z-axis rotation drive mechanism 202. The first Z-axis rotation drive mechanism 202 is installed on the first Z-axis module 203. The first Z-axis module 203 is installed on the first X-axis module 204. The loading clamp 201 is used to clamp and move the old basket. The first Z-axis rotation drive mechanism 202 is used to drive the old basket to rotate to a suitable angle, facilitating the conveyance of the old basket.

[0043] The basket tool photographing and detecting mechanism 110 includes a basket tool photographing component and a light source component. The basket tool photographing component is arranged above the loading translation mechanism 30, and the light source component is arranged below the loading translation mechanism 30. The basket tool photographing component includes a basket tool photographing camera 1101 and a basket tool photographing support 1102, and the basket tool photographing camera 1101 is installed on the basket tool photographing support 1102. The light source component includes a telescopic light source 1103 and a light source connection base 1104, and the telescopic light source 1103 is slidably arranged on the light source connection base 1104.

[0044] In a specific embodiment, the plugging and unplugging mechanism 40 includes a suction attachment 401 and a three-axis moving component 402. The suction attachment 401 is arranged on the three-axis moving component 402. The suction attachment 401 is used for adsorbing the glass extraction sheet and moving the glass extraction sheet through the three-axis moving component 402. After the suction attachment 401 adsorbs the glass extraction sheet, the three-axis moving component 402 is used to move the glass extraction sheet.

[0045] Among them, the unloading clamping mechanism 70 can adopt the same structure as the loading clamping mechanism 20. Specifically, the unloading clamping mechanism 70 includes an unloading clamp, a second Z-axis rotation driving mechanism, a second Z-axis module and a second X-axis module. The unloading clamp is connected to the output end of the second Z-axis rotation driving mechanism. The second Z-axis rotation driving mechanism is installed on the second Z-axis module, and the second Z-axis module is installed on the second X-axis module. The unloading clamp is used for clamping and moving the new basket tool.

[0046] The basket tool output mechanism 80 can adopt the same structure as the basket tool input mechanism 10. Specifically, the basket tool output mechanism 80 includes a second double-layer translation roller assembly and a second lifting roller assembly. The second lifting roller assembly is used to drive the new basket tool to move up and down so that the new basket tool enters the second double-layer translation roller assembly. The second double-layer translation roller assembly is used to output the new basket tool with the glass extraction sheet. The second lifting roller assembly includes a second lifting seat. A second roller line is arranged on the second lifting seat. The second roller line is provided with a second lifting driving mechanism for driving it to move up and down along the second lifting seat. A second clamping and fixing part for clamping the new basket tool is arranged on the second roller line.

[0047] When the utility model is in use, the first double-layer translation roller assembly 101 conveys the old basket to the first lifting roller assembly 102, the first lifting roller assembly 102 adjusts the old basket to a suitable height, and uses the feeding clamping mechanism 20 to clamp the old basket and move it to the feeding translation mechanism 30, and the old basket is photographed and identified by the basket photographing and detecting mechanism 110, and then the old basket is conveyed to the plug-in mechanism 40, and the plug-in mechanism 40 moves a glass insertion sheet to the shape rotating assembly 502, and the glass insertion sheet is detected by the photographing and detecting assembly 501; if the detection is unqualified, the plug-in mechanism 40 inserts the glass insertion sheet into the defective product storage mechanism 100; if the detection is qualified, the plug-in mechanism 40 inserts the glass insertion sheet into the new basket on the unloading translation mechanism 60. After the new basket is filled with glass insertion pieces, the unloading translation mechanism 60 transports the new basket to the unloading clamping mechanism 70, and the unloading clamping mechanism 70 moves the new basket to the second lifting roller assembly. The second lifting roller assembly adjusts and then transports the new basket to the second double-layer translation roller assembly, thereby outputting the new basket with glass insertion pieces.

[0048] In the above technology, the adsorption plate 5021 of the shape rotating component 502 adsorbs the glass insertion piece, and the rotating driving motor 5022 adjusts the position of the glass insertion piece. After the glass insertion piece rotates to a preset position, the photographing and detecting component 501 detects the glass insertion piece. It can be applied to a variety of products, and can automatically replace the basket for the glass insertion piece, which can improve the glass detection speed and improve the glass production efficiency.

[0049] In the description of the present utility model, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, and may be fixedly connected, detachably connected, or integrated; may be mechanically connected or electrically connected; may be directly connected or indirectly connected through an intermediate medium, may be the internal connection of two components or the interaction relationship between two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood. In addition, the specific features, structures, etc. described in the embodiments are included in at least one embodiment. In the absence of mutual contradictions, those skilled in the art may combine the features of different embodiments. The scope of protection of the present utility model is not limited to the above-mentioned specific embodiments. According to the basic technical concept of the present utility model, the embodiments that can be associated with by ordinary technicians in this field without creative work all belong to the scope of protection of the present utility model.

Claims

1. A glass extraction sheet replacement basket device, characterized in that, It includes a basket input mechanism (10), a loading clamping mechanism (20), a loading translation mechanism (30), a plugging and unplugging mechanism (40), a detection mechanism (50), a discharging translation mechanism (60), a discharging clamping mechanism (70), a basket output mechanism (80) and a machine table (90). The basket input mechanism (10), the loading clamping mechanism (20), the loading translation mechanism (30), the plugging and unplugging mechanism (40), the detection mechanism (50), the discharging translation mechanism (60), the discharging clamping mechanism (70) and the basket output mechanism (80) are all arranged on the machine table (90). The basket input mechanism (10) is used to input old baskets with glass extraction pieces. The loading clamping mechanism (20) is used to move the old baskets input by the basket input mechanism (10) to the loading translation mechanism (30). The loading translation mechanism (30) is used to drive the old baskets to translate in the direction of the plugging and unplugging mechanism (40). The plugging and unplugging mechanism (40) is used to take out the glass extraction pieces in the old baskets so that the detection mechanism (50) can detect the glass extraction pieces. The plugging and unplugging mechanism (40) is also used to insert the qualified glass extraction pieces into the new baskets on the discharging translation mechanism (60). The discharging translation mechanism (60) is used to drive the new baskets with glass extraction pieces to translate in the direction away from the plugging and unplugging mechanism (40). The discharging clamping mechanism (70) is used to move the new baskets conveyed by the discharging translation mechanism (60) to the basket output mechanism (80) so that the basket output mechanism (80) can output the new baskets.

2. The glass pick-up and replacement basket device according to claim 1, characterized in that The detection mechanism (50) includes a photographing detection component (501) and a form rotation component (502). The form rotation component (502) is used to rotate the form of the glass extraction piece so that the photographing detection component (501) can detect the glass extraction piece.

3. The glass pick-up and replacement basket device according to claim 2, characterized in that, The photographing detection component (501) includes a photographing camera (5011), a camera position adjusting member (5012), an annular light source (5013) and a camera mounting seat (5014). The photographing camera (5011) is slidably arranged on the camera mounting seat (5014). The camera position adjusting member (5012) is used to adjust the position of the photographing camera (5011) on the camera mounting seat (5014). The annular light source (5013) is arranged on one side of the photographing camera (5011).

4. The glass picking and replacing basket device according to claim 2, characterized in that The form rotation component (502) includes an adsorption plate (5021), a rotation driving motor (5022) and a form rotation seat (5023). The adsorption plate (5021) is rotatably arranged on the form rotation seat (5023). The adsorption plate (5021) is used to adsorb the glass extraction piece. The rotation driving motor (5022) is used to drive the glass extraction piece to rotate.

5. The glass extraction sheet replacement basket equipment according to claim 1, characterized in that, The basket input mechanism (10) includes a first double-layer translation roller assembly (101) and a first lifting roller assembly (102). The first double-layer translation roller assembly (101) is used to convey the old baskets with glass extraction pieces to the first lifting roller assembly (102). The first lifting roller assembly (102) is used to drive the old baskets to move up and down. The first lifting roller assembly (102) includes a first lifting seat (1021). A first roller line (1022) is provided on the first lifting seat (1021). The first roller line (1022) is equipped with a first lifting drive mechanism for driving it to move up and down along the first lifting seat (1021). A first clamping and fixing member (1023) for clamping the old basket is provided on the first roller line (1022).

6. The glass pick-up and replacement basket device according to claim 1, characterized in that, The loading clamping mechanism (20) includes a loading fixture (201), a first Z-axis rotation drive mechanism (202), a first Z-axis module (203), and a first X-axis module (204). The loading fixture (201) is connected to the output end of the first Z-axis rotation drive mechanism (202). The first Z-axis rotation drive mechanism (202) is installed on the first Z-axis module (203), and the first Z-axis module (203) is installed on the first X-axis module (204). The loading fixture (201) is used for clamping and moving the old basket.

7. The glass picking and replacing basket equipment according to claim 1, characterized in that, The plugging and unplugging mechanism (40) includes a suction member (401) and a three-axis moving assembly (402). The suction member (401) is provided on the three-axis moving assembly (402). The suction member (401) is used for adsorbing the glass picking piece and moving the glass picking piece through the three-axis moving assembly (402).

8. The glass extraction and replacement basket equipment according to claim 1, characterized in that, The unloading clamping mechanism (70) includes an unloading fixture, a second Z-axis rotation drive mechanism, a second Z-axis module, and a second X-axis module. The unloading fixture is connected to the output end of the second Z-axis rotation drive mechanism. The second Z-axis rotation drive mechanism is installed on the second Z-axis module, and the second Z-axis module is installed on the second X-axis module. The unloading fixture is used for clamping and moving the new basket.

9. The glass extraction sheet replacement basket device according to claim 1, characterized in that, The basket output mechanism (80) includes a second double-layer translation roller assembly and a second lifting roller assembly. The second lifting roller assembly is used for driving the new basket to move up and down so that the new basket enters the second double-layer translation roller assembly. The second double-layer translation roller assembly is used for outputting the new basket with the glass picking piece. The second lifting roller assembly includes a second lifting seat. A second roller line is provided on the second lifting seat. The second roller line is equipped with a second lifting drive mechanism for driving it to move up and down along the second lifting seat. A second clamping and fixing member for clamping the new basket is provided on the second roller line.

10. The glass inserting and extracting sheet replacement basket device according to claim 1, characterized in that, It further includes a defective product storage mechanism (100). The plugging and unplugging mechanism (40) is used for inserting the glass picking piece detected as unqualified into the defective product storage mechanism (100). A basket photographing and detecting mechanism (110) is provided above the unloading translation mechanism (60).

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