Full-automatic plastic tray separating and stacking equipment
Through fully automatic blister disc separation and stacking equipment, blister discs of different sizes are automatically adapted to blister discs, which solves the problems of production line shutdown and manual operation, and realizes automatic separation and stacking of blister discs, saving labor costs and adapting to intelligent production.
Patent Information
- Application Number
- CN202421786735.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The prior art cannot adapt to blister discs of different sizes, resulting in the shutdown of production lines, and the separation and stacking of blister discs require manual operation, which wastes time and costs.
A fully automatic blister disc separation and stacking device is designed, including a movable separation part and a stacking part. The blister disc is automatically separated and stacked by a support mechanism, a separation mechanism and a hoisting mechanism to meet the needs of blister discs of different sizes.
It realizes automatic separation and stacking of blister discs, adapts to small batch diversified production, saves labor costs and improves production efficiency.
Smart Images
Figure CN223133500U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of intelligent processing, and particularly relates to a fully automatic blister tray separation and stacking device. Background Art
[0002] Plates such as IC carriers and PCB boards are one of the components required in various products, covering various types of large, medium, and small products. Therefore, in machining, it is inevitable to process IC carriers or PCB boards. In many production lines, blister trays are used to transport IC carriers or PCB boards to avoid damaging the surfaces of IC carriers or PCB boards. When a production line only needs to fixedly produce one type of IC carrier or PCB board, only blister trays of a single size need to be transported to complete this process. Therefore, only a transmission device with a fixed size can complete it. However, once the size of the blister tray changes, the entire production line will be forced to stop, resulting in a great waste of costs.
[0003] At the same time, for convenient storage, blister trays are stacked for storage. When in use, they need to be manually disassembled one by one, which is very time-consuming.
[0004] Under the current background of the demand for intelligent, small-batch, and multi-variety product processing, there is an urgent need for an automatic separation and stacking device for blister trays of different sizes to solve the above technical problems. Summary of the Utility Model
[0005] To solve the problems raised in the above background art, the utility model provides a fully automatic blister tray separation and stacking device, which can automatically separate and stack blister trays, and can adapt to blister trays of different size models, suitable for intelligent production.
[0006] To achieve the above object, the utility model provides a fully automatic blister tray separation and stacking device, including a separation part and a transmission part; there are two separation parts, and at least one can move relative to the transmission part; the separation part includes a supporting mechanism and a separating mechanism, and the transmission part includes a transmission belt and a transmission rack.
[0007] As a further description of the above technical solution: Multiple stacked blister trays are placed on the transmission rack and are transported to a first preset position through the transmission belt. The supporting mechanism moves towards the direction close to the transmission rack until the supporting plate on the supporting mechanism touches the uppermost blister tray; the separating mechanism moves towards the direction close to the transmission rack until the separating plate provided on the separating mechanism touches the blister tray below the uppermost blister tray, and the separating mechanism moves downward until the uppermost blister tray is separated from other layers of blister trays.
[0008] As a further description of the above technical solution: It further includes a stacking part, the stacking part includes a lifting mechanism and a bracket. When the first plastic suction tray reaches the lifting mechanism, the lifting mechanism moves upward to the second preset position, and the bracket moves in the direction close to the lifting mechanism until the bracket abuts against the first plastic suction tray.
[0009] As a further description of the above technical solution: The bracket abuts against the first plastic suction tray, and the lifting mechanism moves downward to the lifting position.
[0010] As a further description of the above technical solution: When the second plastic suction tray reaches the lifting mechanism, the bracket moves in the direction away from the first plastic suction tray, and the first plastic suction tray moves downward to be stacked with the second plastic suction tray on the lifting mechanism. The lifting mechanism moves upward to the second preset position, and the bracket moves in the direction close to the lifting mechanism until the bracket abuts against the second plastic suction tray.
[0011] As a further description of the above technical solution: There are four brackets.
[0012] As a further description of the above technical solution: The lifting mechanism is connected with a third cylinder.
[0013] As a further description of the above technical solution: The separation part is further provided with a limiting plate.
[0014] As a further description of the above technical solution: The separation part is further provided with a motor.
[0015] As a further description of the above technical solution: There are three separation mechanisms.
[0016] As a further description of the above technical solution: There are six supporting plates.
[0017] By providing a movable separation part, the present utility model enables the separation part to automatically separate plastic suction trays of different sizes, meeting the current production requirements of small batches and diversification. At the same time, a stacking part is provided to automatically stack the plastic suction trays after the feeding is completed. The whole process can be automatically completed, saving labor costs and adapting to intelligent and automated production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a schematic diagram of the overall structure of the full-automatic plastic suction tray separation and stacking equipment proposed by the present utility model;
[0020] Figure 2 This is an exploded view of the structure of the fully automatic blister tray separation and stacking device proposed by the present utility model;
[0021] Figure 3 This is an enlarged view of part A of the fully automatic blister tray separation and stacking device proposed by the present utility model;
[0022] Figure 4 This is an enlarged view of part B of the fully automatic blister tray separation and stacking device proposed by the present utility model.
[0023] Reference numerals:
[0024] 1... Separation part
[0025] 11... Support mechanism, 111... First cylinder, 112... Support plate, 113... Moving column, 114... Connecting frame, 115... Support plate
[0026] 12... Separation mechanism, 121... Separation plate, 122... Second cylinder
[0027] 13... Limiting plate
[0028] 2... Stacking part, 21... Lifting mechanism, 22... Bracket, 221... Support block, 222... Connecting shaft
[0029] 3... Transmission part, 31... Transmission belt, 32... Transmission frame Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Please refer to Figure 1 , the present utility model provides a fully automatic blister tray separation and stacking device, including:
[0032] Separation part 1, used to separate the topmost blister tray from the other layers of the empty stacked blister trays;
[0033] Stacking part 2, used to stack and place the blister trays with workpieces;
[0034] Transmission part 3, used to transmit the empty stacked blister trays to the separation part 1.
[0035] Optionally, there are two separating parts 1, which are arranged corresponding to each other on the left and right.
[0036] In one embodiment, the separating part 1 on the left is fixedly installed, and the separating part 1 on the right can move left and right relative to the conveying part 3, so as to adapt to blister trays of different models.
[0037] In another embodiment, both the separating part 1 on the left and the separating part 1 on the right can move left and right relative to the conveying part 3, and the adjustment is more flexible.
[0038] Optionally, the separating part 1 is also provided with a motor for controlling the movement of the separating part 1.
[0039] Further, please refer to Figure 2 at the same time. The separating part 1 further includes a limiting plate 13 for limiting the height of the blister tray to prevent the equipment from malfunctioning caused by the conveying part 3 conveying the blister tray to too high a position.
[0040] Optionally, the conveying part 3 includes a conveyor belt 31 and a conveying frame 32. The empty blister tray is placed on the conveying frame 32 and conveyed to the separating part 1 by the conveyor belt 31.
[0041] Optionally, the conveyor belt 31 is in an "L" shape. After the conveyor belt 31 conveys the conveying frame 32 parallel to the lower part of the separating part 1, it can then convey upward to the conveying frame 32 to reach the first preset position. At this time, the highest position of the blister tray on the conveying frame 32 cannot exceed the position of the limiting plate 13.
[0042] Optionally, the separating part 1 includes a supporting mechanism 11 and a separating mechanism 12.
[0043] Further, please refer to Figure 3 at the same time. The supporting mechanism 11 includes a supporting plate 112, and six supporting plates 115 are arranged on the supporting plate 112.
[0044] Optionally, the supporting mechanism 11 further includes a first cylinder 111. A connecting frame 114 is arranged on the first cylinder 111, and a moving column 113 is arranged on the supporting plate 112. The moving column 113 is connected to the connecting frame 114 through a rotating shaft and can rotate relative to the first cylinder 111. With such a setting, when the first cylinder 111 works, the connecting frame 114 drives the moving column 113 to rotate around the rotating shaft, and the moving column 113 can drive the supporting plate 112 to move left and right.
[0045] Further, please refer to Figure 4 at the same time. The separating mechanism 12 includes a separating plate 121, and the separating plate 121 is connected with a second cylinder 122 for controlling the up and down movement of the separating plate 121.
[0046] Optionally, the separation mechanism 12 includes a separation plate 121 and a second cylinder 122.
[0047] Optionally, a separation unit 1 includes three separation mechanisms 12 and a supporting mechanism 11. The supporting mechanism 11 includes a first cylinder 111 and six supporting plates 115.
[0048] Optionally, the separation mechanism 12 is disposed between two supporting plates 115.
[0049] Further, it further includes a stacking unit 2. The stacking unit 2 includes a lifting mechanism 21 and a bracket 22.
[0050] Optionally, the bracket 22 includes a supporting block 221 and a connecting shaft 222. The supporting block 221 can rotate left and right relative to the conveying unit 3 through the connecting shaft 222.
[0051] Optionally, the lifting mechanism 21 is connected to a third cylinder, and the third cylinder can drive the lifting mechanism 21 to move up and down relative to the conveying unit 3.
[0052] Optionally, the third cylinder is a lifting cylinder.
[0053] Optionally, there are four brackets 22, which are respectively disposed on the left and right sides of the lifting mechanism 21.
[0054] Optionally, the stacking unit 2 further includes rollers, which are used to assist in conveying the plastic suction trays on the supporting mechanism 11 to the lifting mechanism 21.
[0055] Specifically, adjust the position of the separation unit 1 to adapt to the plastic suction trays to be separated. A plurality of stacked plastic suction trays are placed on the conveying rack 32. At this time, the plastic suction trays can be empty or pre-loaded with some components (such as cushion paper, etc.). After being conveyed to the lower part of the separation unit 1 by the conveyor belt 31 and then conveyed upward to the first preset position, at this time, the uppermost plastic suction tray on the conveying rack 32 is flush with the supporting mechanism 11; then, the supporting mechanism 11 moves towards the direction close to the conveying rack 32 until the supporting plate 115 on the supporting mechanism 11 abuts against the uppermost plastic suction tray. Since the plastic suction tray must have an edge, when the supporting plate 115 abuts against the plastic suction tray, the supporting plate 115 supports the edge of the plastic suction tray, thereby fixing the uppermost plastic suction tray. Then, the separation mechanism 12 also moves towards the direction close to the conveying rack 32 until the separation plate 121 abuts against the plastic suction tray below the uppermost plastic suction tray, that is, the second-layer plastic suction tray. At this time, the uppermost plastic suction tray is supported by the supporting plate 115, and the other plastic suction trays are pressed by the separation mechanism 12 starting from the second-layer plastic suction tray. Then, the separation mechanism 12 moves downward to the third preset position, and the uppermost plastic suction tray is separated from the other layers of plastic suction trays.
[0056] Next, the supporting mechanism 11 and the separating mechanism 12 remain stationary, and the workpiece is placed in the uppermost blister tray by an external device (such as a robotic arm, etc.) or manually, and then the first blister tray containing the workpiece is transferred to the lifting mechanism 21 (this step can be completed by a robotic arm or manually). After the first blister tray arrives at the lifting mechanism 21, the lifting mechanism 21 moves upward to the second preset position, and the supporting block 221 rotates in the direction close to the lifting mechanism 21 until the supporting block 221 contacts the first blister tray. At this time, the supporting block 221 also supports the edge of the first blister tray, and the first blister tray cannot move up and down. After the supporting block 221 supports the first blister tray, the lifting mechanism 21 moves downward to the lifting position, waiting for other blister trays to arrive.
[0057] Furthermore, when the second blister tray loaded with the workpiece reaches the lifting mechanism 21, the support block 221 moves away from the first blister tray to release the first blister tray, and the first blister tray moves downward to be stacked with the second blister tray on the lifting mechanism 21, and then the lifting mechanism 21 moves upward to the second preset position, and the support block 221 moves toward the lifting mechanism 21 until the support block 221 contacts the second blister tray, at which time the bracket 22 supports two stacked blister trays. In this cycle, when the bracket 22 supports a sufficient number of stacked blister trays, they can be removed by an external device (such as a robotic arm) or manually, and a complete blister tray separation and stacking operation is completed.
[0058] The utility model is provided with a movable separation part 1, so that the separation part 1 can automatically separate blister trays of different sizes, which can adapt to the current small batch and diversified production needs; at the same time, a stacking part 2 is provided to automatically stack the blister trays that have been discharged, and the whole process can be completed automatically, saving labor costs and adapting to intelligent and automated production.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0060] In the description of this specification, the description with reference to the terms "one embodiment", "another embodiment", "example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.
[0061] Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0062] The further embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The further embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model.
Claims
1. Automatic blister tray separation and stacking equipment, comprising a separation part (1) and a transmission part (3), characterized in that: There are two separation parts (1), and at least one of them can move relative to the transmission part (3); The separation part (1) includes a supporting mechanism (11) and a separating mechanism (12), The transmission part (3) includes a transmission belt (31) and a transmission rack (32), Multiple stacked blister trays are placed on the transmission rack (32) and are transmitted to the first preset position through the transmission belt (31). The supporting mechanism (11) moves towards the direction close to the transmission rack (32) until the supporting plate (115) on the supporting mechanism (11) touches the uppermost blister tray. The separating mechanism (12) moves towards the direction close to the transmission rack (32) until the separating plate (121) provided on the separating mechanism (12) touches the blister tray below the uppermost blister tray. The separating mechanism (12) moves downward until the uppermost blister tray is separated from the other blister trays.
2. The fully automatic blister tray separation and stacking device according to claim 1, wherein: It further includes a stacking part (2). The stacking part (2) includes a lifting mechanism (21) and a bracket (22). When the first blister tray reaches the lifting mechanism (21), the lifting mechanism (21) moves upward to the second preset position, and the bracket (22) moves towards the direction close to the lifting mechanism (21) until the bracket (22) touches the first blister tray.
3. The fully automatic blister tray separating and stacking device according to claim 2, wherein: The bracket (22) touches the first blister tray, and the lifting mechanism (21) moves downward to the lifting position.
4. The fully automatic blister tray separation and stacking device according to claim 3, characterized in that: When the second blister tray reaches the lifting mechanism (21), the bracket (22) moves away from the first blister tray. The first blister tray moves downward to be stacked with the second blister tray on the lifting mechanism (21). The lifting mechanism (21) moves upward to the second preset position, and the bracket (22) moves towards the direction close to the lifting mechanism (21) until the bracket (22) touches the second blister tray.
5. The fully automatic blister tray separation and stacking device according to claim 4, characterized in that: There are four brackets (22).
6. The fully automatic blister tray separating and stacking device according to claim 2, wherein: The lifting mechanism (21) is connected with a third air cylinder.
7. The fully automatic blister tray separating and stacking device according to claim 1, wherein: The separation part (1) is further provided with a limiting plate (13).
8. The fully automatic blister tray separating and stacking device according to claim 6, characterized in that: The separation part (1) is further provided with a motor.
9. The fully automatic blister tray separation and stacking device according to claim 1, characterized in that: There are three separating mechanisms (12).
10. The fully automatic blister tray separation and stacking device according to claim 9, characterized in that: There are six supporting plates (115).