Film covering device for compost airflow film

By designing a coating device for compost airflow film, the coordination of the limiting plate and the pressure plate is used to solve the problem that the traditional coating device cannot be opened, and the stable coverage and controllable winding of the airflow film are achieved, ensuring the detectability of the fermentation situation inside the compost tank.

CN223133598UActive Publication Date: 2025-07-22ANHUI SCI & TECH UNIV +1
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Patent Information

Application Number
CN202422510701.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-07-22
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

After the traditional coating device has completed the coating, the airflow membrane is sealed around the edge of the composting tank, which makes it impossible for the staff to effectively detect the fermentation inside the composting tank.

Method used

A coating device for composting airflow film is designed. Through the use of the limiting plate, the first pressure plate and the second pressure plate, the stable coverage and controllable winding of the airflow film are achieved, allowing the end of the composting tank to open to detect the internal fermentation situation.

Benefits of technology

The stability and operability of the airflow film coating are improved, so that the composting tank can be opened when needed, making it easier for staff to check the internal fermentation situation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film covering device for a compost airflow film, which relates to the technical field of compost fermentation and comprises a portal frame fixed at one end of a compost tank and an unwinding roller rotatably mounted on one side of the portal frame, the airflow film is wound on the unwinding roller, and the unwinding roller is fixed on the portal frame. And a limiting plate is mounted at one end of the airflow film. The air flow film covers the composting tank by pulling the limiting plate, in the process, the air flow film close to the supporting frame is compacted through the first pressing plate so as to improve the stability of the air flow film after film covering, the second pressing plate is driven to move through the connecting frame so as to enable the second pressing plate to be close to the first pressing plate, and at the moment, the composting tank is covered with the air flow film. Rolling of the airflow film is achieved through the unwinding roller, so that one end of the composting tank is opened, and detection of the fermentation condition in the composting tank by workers is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of compost fermentation, and particularly relates to a film covering device for a compost air flow film. Background Technique

[0002] Film-covered composting is a form of artificially intervened composting, which is a composting method of covering a special film-covered tarpaulin on the surface of the compost pile. The film material has the functions of waterproofing and air permeability. By forced ventilation, a "slightly positive pressure" is formed in the compost pile, and the fermentation is uniform without forming an anaerobic zone. Combining the characteristics of the microporous film, the odor emission is greatly reduced, creating an excellent "climate box" for the composting materials, so that they are not affected by the external weather.

[0003] In the Chinese patent with the publication number CN218710049U, a film covering device for compost fermentation is disclosed. Through the combined use of an adjusting component and a clutch transmission component, the first gantry can be reversely moved for winding. After the winding is completed, only the second gantry needs to be lifted to separate the first gear from the second gear, so that the wound nano film can be quickly moved, effectively improving the storage speed and greatly improving the mobility of film covering, and greatly improving the film covering efficiency.

[0004] However, after the traditional film covering device finishes film covering, the air flow film is sealed around the edge of the compost tank, which is not conducive to the opening of the compost tank, resulting in that the staff cannot effectively detect the fermentation situation. Content of the Utility Model

[0005] The utility model provides a film covering device for a compost air flow film to solve the problems put forward in the background technique.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: A film covering device for a compost air flow film, including a gantry fixed at one end of a compost tank, and further including a unwind roller, the unwind roller is rotatably installed on one side of the gantry, and an air flow film is wound on the unwind roller, and a limiting plate is installed at one end of the air flow film; a support frame, the support frame is fixed on the side of the gantry facing the compost tank, and a first pressing plate is slidably installed vertically on the support frame; a connecting frame, the connecting frame is located on both sides of the compost tank, and the connecting frame is slidably arranged between the gantry and the support frame, and a second pressing plate is fixed at the lower ends of the two connecting frames, and the second pressing plate is used to limit the movement of the air flow film between the gantry and the support frame.

[0007] As a preferred technical scheme of the utility model, the connecting frame is in an inverted "L" shape structure, a lead screw is rotatably installed between the gantry and the support frame, and the lead screw is threadedly connected with the connecting frame; a guide rod is also fixed between the gantry and the support frame, and the guide rod is slidably connected with the connecting frame.

[0008] As a preferred technical solution of the present utility model, a transmission box is installed inside the gantry. A dual-axis motor is fixed inside the transmission box. A transmission shaft is installed at the output end of the dual-axis motor. A first bevel gear is installed at one end of the transmission shaft away from the dual-axis motor. One end of each of the two lead screws extends into the transmission box and is installed with a second bevel gear. The second bevel gear meshes with the first bevel gear.

[0009] As a preferred technical solution of the present utility model, anti-slip lines are provided on the lower surface of the first pressing plate, and sliding notches for sliding connection with the support frame are provided at both ends of the first pressing plate.

[0010] As a preferred technical solution of the present utility model, the support frame is of an "H" shape, and a cylinder is installed on the support frame. The cylinder is used to drive the first pressing plate to lift and lower.

[0011] As a preferred technical solution of the present utility model, side plates are symmetrically fixed at the upper end of the outer side of the gantry. The other end of the side plate is fixedly connected to the support frame, and the side plate is connected to the unwinding roller by bearings. A driving motor for driving the unwinding roller to rotate is fixed on the outer side of one of the side plates.

[0012] Compared with the prior art, the present utility model provides a film covering device for a composting air flow film, which has the following beneficial effects:

[0013] For the film covering device for the composting air flow film, by pulling the limiting plate, the air flow film is covered on the composting tank. During this process, the air flow film near the support frame is compacted by the first pressing plate to improve the stability of the air flow film after film covering. The second pressing plate is driven to move by the connecting frame, so that the second pressing plate approaches the first pressing plate. At this time, the air flow film is wound by the unwinding roller, so that one end of the composting tank is opened, which is beneficial for the staff to detect the fermentation situation inside the composting tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 In the present utility model Figure 1 is another perspective view;

[0016] Figure 3 is a schematic installation structure diagram of the second pressing plate in the present utility model;

[0017] Figure 4 is a schematic internal structure diagram of the transmission box in the present utility model.

[0018] In the figure: 1. Gantry; 2. Support frame; 3. Composting tank; 4. First pressing plate; 5. Driving motor; 6. Unwinding roller; 7. Airflow film; 8. Limiting plate; 9. Second pressing plate; 10. Connecting frame; 11. Lead screw; 12. Guide rod; 13. Side plate; 14. Transmission box; 15. Cylinder; 16. Biaxial motor; 17. Transmission shaft; 18. First bevel gear; 19. Second bevel gear. Specific implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0020] Please refer to Figures 1-4 , the present invention discloses a film covering device for a composting airflow film, including a gantry 1 fixed at one end of a composting tank 3, and also including an unwinding roller 6. The unwinding roller 6 is rotatably installed on one side of the gantry 1, and an airflow film 7 is wound on the unwinding roller 6. One end of the airflow film 7 is provided with a limiting plate 8. Preferably, the limiting plate 8 is evenly provided with ground inserting piles for fixing the limiting plate 8 at the end of the composting tank 3 away from the gantry 1.

[0021] The film covering device for a composting airflow film provided in this embodiment further includes a support frame 2. The support frame 2 is fixed on the side of the gantry 1 facing the composting tank 3, and a first pressing plate 4 is slidably installed vertically on the support frame 2. The first pressing plate 4 slides downward and abuts against the upper surface of the composting tank 3, so as to realize the compaction and limitation of the airflow film 7 near the support frame 2.

[0022] In addition, the film covering device for a composting airflow film provided in this embodiment further includes a connecting frame 10. The connecting frame 10 is located on both sides of the composting tank 3, and the connecting frame 10 is slidably arranged between the gantry 1 and the support frame 2. Second pressing plates 9 are fixed at the lower ends of the two connecting frames 10. The second pressing plates 9 are used to limit the movement of the airflow film 7 between the gantry 1 and the support frame 2. The second pressing plates 9 can slide on the airflow film 7, so as to control the tension of the airflow film 7 between the first pressing plate 4 and the second pressing plate 9.

[0023] In the present scheme, the airflow film 7 is covered on the compost trough 3 by pulling the limit plate 8. In this process, the airflow film 7 near the support frame 2 is compacted and limited by the first pressure plate 4 to improve the stability of the airflow film 7 after coating. The second pressure plate 9 is driven to move by the connecting frame 10. When the second pressure plate 9 is close to the first pressure plate 4, the airflow film 7 is in a relaxed state. The airflow film 7 can be rolled up by the unwinding roller 6, so that one end of the compost trough 3 is opened, which is beneficial for the staff to detect the fermentation situation inside the compost trough 3. When the second pressure plate 9 is away from the first pressure plate 4, the second pressure plate 9 pulls the airflow film 7 to completely cover the compost trough 3, thereby realizing the closure of the compost trough 3.

[0024] like Figures 1-3 As shown, the connecting frame 10 provided in this embodiment is an inverted "L" shaped structure, and a screw rod 11 is rotatably installed between the gantry 1 and the support frame 2. The screw rod 11 is threadedly connected to the connecting frame 10, and the connecting frame 10 is driven to move by the screw rod 11.

[0025] In order to improve the stability of the connecting frame 10 during movement, a guide rod 12 is fixed between the gantry 1 and the support frame 2. The guide rod 12 is slidably connected to the connecting frame 10. The sliding connection between the guide rod 12 and the connecting frame 10 improves the stability of the connecting frame 10 during movement to ensure that the connecting frame 10 slides along the direction of the guide rod 12.

[0026] like Figure 2 one Figure 4 As shown, in order to realize the driving of the screw rod 11, a transmission box 14 is installed on the inner side of the gantry 1, a dual-axis motor 16 is fixed inside the transmission box 14, a transmission shaft 17 is installed at the output end of the dual-axis motor 16, and a first bevel gear 18 is installed at one end of the transmission shaft 17 away from the dual-axis motor 16. One end of the two screw rods 11 extends into the transmission box 14 and is installed with a second bevel gear 19, and the second bevel gear 19 is meshed with the first bevel gear 18.

[0027] In this solution, the transmission shaft 17 is rotated by the dual-axis motor 16, and the first bevel gear 18 is further rotated synchronously with the transmission shaft 17. The first bevel gear 18 is meshed with the second bevel gear 19, so that the second bevel gear 19 drives the screw rod 11 to rotate.

[0028] like Figure 1 and Figure 3 As shown, in order to facilitate the stability of the first pressure plate 4 when in contact with the airflow film 7, anti-slip grooves are provided on the lower surface of the first pressure plate 4 to increase the friction between the airflow film and the first pressure plate 4, thereby improving the stability of the airflow film 7 after coating, and sliding notches are provided at both ends of the first pressure plate 4 for sliding connection with the support frame 2 to facilitate pulling the first pressure plate 4 up and down.

[0029] like Figure 1 andFigure 3 As shown in the figure, to drive the lifting of the first pressing plate 4, the support frame 2 provided in this embodiment has an "H" shape, and a cylinder 15 is installed on the support frame 2, and the cylinder 15 is used to drive the lifting of the first pressing plate 4.

[0030] As Figures 1-3 As shown in the figure, to facilitate the driving of the unwinding roller 6, side plates 13 are symmetrically fixed to the outer upper end of the gantry 1. The other end of the side plate 13 is fixedly connected to the support frame 2, and the side plate 13 is connected to the unwinding roller 6 by bearings. A driving motor 5 for driving the rotation of the unwinding roller 6 is fixed to the outside of one of the side plates 13.

[0031] The working principle and usage process of the present utility model: When in use, place the gantry 1 at one end of the composting tank 3, so that the support frame 2 faces the direction of the composting tank 3. Drive the unwinding roller 6 to rotate through the driving motor 5 to realize the unwinding of the air flow film 7. At this time, pull the limiting plate 8 to move towards the other end of the composting tank 3 and fix the limiting plate 8 on the ground, thereby realizing the film covering of the composting tank 3.

[0032] Start the cylinder 15 to drive the lifting of the first pressing plate 4, and compact and limit the air flow film 7 near the support frame 2 through the first pressing plate 4 to improve the stability of the air flow film 7 after film covering, thereby realizing the stable film covering of the composting tank 3 between the first pressing plate 4 and the limiting plate 8.

[0033] Start the double-shaft motor 16, make the transmission shaft 17 rotate through the double-shaft motor 16, and further make the first bevel gear 18 rotate synchronously with the transmission shaft 17. Through the meshing of the first bevel gear 18 and the second bevel gear 19, make the second bevel gear 19 drive the lead screw 11 to rotate. Through the threaded connection between the lead screw 11 and the connecting frame 10, make the connecting frame 10 slide on the guide rod 12, and further drive the second pressing plate 9 to move, so as to control the tension degree of the air flow film 7 between the first pressing plate 4 and the second pressing plate 9.

[0034] When the second pressing plate 9 approaches the first pressing plate 4, at this time the air flow film 7 is in a relaxed state, and the air flow film 7 can be wound up through the unwinding roller 6, so that one end of the composting tank 3 is opened, which is beneficial for the staff to detect the fermentation situation inside the composting tank 3. When the second pressing plate 9 moves away from the first pressing plate 4, at this time the second pressing plate 9 pulls the air flow film 7 to completely cover the composting tank 3, thereby realizing the closing of the composting tank 3.

[0035] It should be noted that in this text, terms such as "including", "comprising", or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such a process, method, article, or device. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article, or device including the said element.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A film covering device for a compost air flow film, comprising a gantry (1) fixed at one end of a compost tank, characterized in that, Further comprising: An unwinding roller (6) rotatably mounted on one side of the gantry (1), with an air flow film (7) wound on the unwinding roller (6), and a limiting plate (8) mounted at one end of the air flow film (7); A support frame (2) fixed to the side of the gantry (1) facing the composting tank, and a first pressing plate (4) slidably mounted vertically on the support frame (2); A connecting frame (10) located on both sides of the composting tank and slidably disposed between the gantry (1) and the support frame (2). A second pressing plate (9) is fixed to the lower ends of the two connecting frames (10), and the second pressing plate (9) is used to limit the movement of the air flow film (7) between the gantry (1) and the support frame (2).

2. The film covering device for a compost air flow film according to claim 1, characterized in that: The connecting frame (10) is in an inverted "L" shape. A lead screw (11) is rotatably mounted between the gantry (1) and the support frame (2), and the lead screw (11) is threadedly connected to the connecting frame (10); A guide rod (12) is further fixed between the gantry (1) and the support frame (2), and the guide rod (12) is slidably connected to the connecting frame (10).

3. A film laminating device for a compost air flow film according to claim 2, characterized in that: A transmission box (14) is installed inside the gantry (1). A double-shaft motor (16) is fixed inside the transmission box (14). A transmission shaft (17) is installed at the output end of the double-shaft motor (16), and a first bevel gear (18) is installed at the end of the transmission shaft (17) away from the double-shaft motor (16); One end of each of the two lead screws (11) extends into the transmission box (14) and is installed with a second bevel gear (19), and the second bevel gear (19) meshes with the first bevel gear (18).

4. A film covering device for a compost air flow film according to claim 3, characterized in that: The lower surface of the first pressing plate (4) is provided with anti-slip lines, and sliding notches slidably connected to the support frame (2) are provided at both ends of the first pressing plate (4).

5. A film covering device for a compost air flow film according to claim 4, characterized in that: The support frame (2) is in an "H" shape, and a cylinder (15) is installed on the support frame (2), and the cylinder (15) is used to drive the first pressing plate (4) to move up and down.

6. A film covering device for a compost air flow film according to any one of claims 1-5, characterized in that: Side plates (13) are symmetrically fixed to the upper end of the outside of the gantry (1). The other end of the side plates (13) is fixed to the support frame (2), and the side plates (13) are connected to the unwinding roller (6) by bearings. A drive motor (5) for driving the unwinding roller (6) to rotate is fixed to the outside of one of the side plates (13).

Citation Information

Patent Citations

  • Film mulching device for compost fermentation

    CN218710049U