Tensioning type thin film collecting device
By designing a film material collection device composed of brackets, controllers, air heaters and detectors, the problems of high film material collection cost, time-consuming and large space-consuming are solved, and automated, space-saving and efficient dry film coiling is achieved.
Patent Information
- Application Number
- CN202421805874.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing film material collection technology has the problems of high cost, time-consuming and labor-consuming, large space-consuming and poor drying effect.
A thin film feeding device including a bracket, controller, air heater, detector, tension transmission table, material discharge mechanism and material collection mechanism is designed. The film is dried through the air heater, and the detector is used for quality inspection to achieve automated operation and space saving.
The film drying process is realized that reduces costs, saves time and effort, automates operations and saves space, ensuring the film drying effect and improving production efficiency.
Smart Images
Figure CN223133658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film winding, in particular to a tensioned film winding device. Background Art
[0002] In daily life, film products are often used. Films will come into contact with moisture during production or later applications, so it is necessary to dry the films, etc. However, generally, natural drying is adopted in the market. This method is time-consuming and laborious, and the drying effect is not good. There is often a little moisture accumulation, and it also takes up more space to handle these wet films, etc.; there is also the method of using a large fan to blow air for drying, which will cause problems such as the film being deformed by the wind; and the dried film needs to be transported to a winding machine for winding, which will increase costs and is time-consuming and laborious, etc.
[0003] Therefore, in view of the above problems, the existing film winding technology needs to be further improved. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the problems in the existing film winding technology, such as high cost, time-consuming and laborious, large space occupation and poor film drying effect, etc.; through rational design of film winding, by using a bracket, a controller, a hot air heater, a detector, a tensioned transmission table, a feeding mechanism and a winding mechanism, it can achieve cost reduction, time and labor saving, automatic operation, space saving and integration of drying and winding, etc.
[0005] The technical solution of the utility model is as follows:
[0006] A tensioned film winding device, the film winding device includes: a bracket, a controller, a hot air heater, a detector, a tensioned transmission table, a feeding mechanism and a winding mechanism. The controller, the hot air heater, the detector, the tensioned transmission table, the feeding mechanism and the winding mechanism are installed on the bracket. The hot air heater is arranged above the tensioned transmission table. The feeding mechanism and the winding mechanism are respectively arranged at both ends of the tensioned transmission table. The control ends of the hot air heater, the detector and the winding mechanism are respectively electrically connected to the control end of the controller.
[0007] Further, the hot air heater includes an air outlet, an air pipe, a heating box housing, a heater, and a fan. The heating box housing is installed on the bracket. The heater and the fan are both installed on the heating box housing. The air pipe is installed on the bracket and is disposed above the tensioning transfer table. The inlet end of the air pipe is connected to the heating box housing, and the outlet end of the air pipe is connected to the air outlet. The air outlet, the air pipe, and the heating box housing form a communicating cavity. The heater heats the air, which is blown into the air pipe by the fan and then discharged from the air outlet. The control ends of the heater and the fan are respectively electrically connected to the control end of the controller.
[0008] Further, the heater selects a resistance wire heater.
[0009] Further, the detector includes a detection sensor and a displacement platform. The displacement platform is installed on the bracket, and the detection sensor is installed on the displacement platform. The displacement platform is used to adjust the position of the detection sensor. The control end of the detection sensor is electrically connected to the control end of the controller.
[0010] Further, the displacement platform selects a one-dimensional displacement platform.
[0011] Further, the one-dimensional displacement platform includes a sliding rod and a sliding seat. The sliding rod is installed on the bracket, the sliding seat is installed on the sliding rod, and the detection sensor is installed on the sliding seat.
[0012] Further, the detection sensor selects a vision detection sensor or a humidity detection sensor.
[0013] Further, the tensioning transfer table includes an upper transfer table and a lower transfer table. Both the upper transfer table and the lower transfer table are installed on the bracket, and the upper transfer table and the lower transfer table are arranged in parallel.
[0014] Further, the feeding mechanism is disposed between the upper transfer table and the lower transfer table.
[0015] Further, the tensioning transfer table includes a plurality of transfer rollers.
[0016] Further, the transfer rollers select stainless steel material or plastic material.
[0017] Further, the material collecting mechanism includes a driving motor and a material collecting roller. The driving motor is installed on the bracket, the material collecting roller is rotatably installed on the bracket, the driving end of the driving motor is connected to the driven end of the material collecting roller, and the control end of the driving motor is electrically connected to the control end of the controller.
[0018] Further, the feeding mechanism selects a feeding roller.
[0019] Further, the lower surface of the material receiving roller is on the same horizontal plane as the upper surface of the upper transmission table.
[0020] Further, universal wheels are installed at the bottom of the bracket.
[0021] Further, the universal wheels selected are lockable universal wheels.
[0022] Beneficial effects
[0023] By rationally designing the film material receiving, the utility model adopts a bracket, a controller, a hot air heater, a detector, a tensioning transmission table, a feeding mechanism and a material receiving mechanism, which can achieve cost reduction, time and labor saving, automatic operation, space saving and integration of drying the coiled material, etc. By adopting universal wheels, it can be moved freely, etc.; by adopting the upper and lower two-layer transmission tables and combining with the feeding roller arranged in the middle, the stretching and tensioning of the film transmission distance can be realized, and by cooperating with the corresponding hot air blowing on the film, the drying of the upper and lower surfaces of the film can be realized; by using the detector to detect the surface of the film, the quality can be guaranteed; by adopting the material receiving mechanism in cooperation with the hot air and the transmission platform, the winding of the film after drying can be realized. Description of the drawings
[0024] Figure 1 It is a schematic structural diagram of a tensioning type film material receiving device of the utility model.
[0025] Reference numerals in the drawings: 01, control cabinet; 02, drive motor; 03, material receiving roller; 04, feeding roller; 05, air pipe; 06, upper transmission table; 07, bracket; 08, universal wheel; 09, lower transmission table; 10, detector. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Refer to Figure 1 As shown, a tensioning type film material receiving device provided by the present utility model includes: a bracket 07, a controller, a hot air heater, a detector 10, a tensioning transmission table, a feeding mechanism and a material receiving mechanism. Among them, the controller and the heating part of the hot air heater are both installed in the control cabinet 01; the feeding mechanism selects the feeding roller 04;
[0028] Among them, a controller, a hot air heater, a detector 10, a tensioning transfer table, a feeding mechanism and a receiving mechanism are installed on the bracket 07. The hot air heater is arranged above the tensioning transfer table. The feeding mechanism and the receiving mechanism are respectively arranged at two end parts of the tensioning transfer table. The control ends of the hot air heater, the detector 10 and the receiving mechanism are respectively electrically connected to the control end of the controller;
[0029] Among them, the hot air heater includes an air outlet, an air pipe 05, a heating box shell, a heater and a fan. Here, the heating box shell, the heater and the fan form the heating part of the hot air heater. The heating box shell is installed on the bracket 07. The heater and the fan are both installed on the heating box shell. The air pipe 05 is installed on the bracket 07 and is arranged above the tensioning transfer table. The air inlet end of the air pipe 05 is connected to the heating box shell, and the air outlet end of the air pipe 05 is connected to the air outlet. The air outlet, the air pipe 05 and the heating box shell form a communicating cavity. The heater heats and is blown into the air pipe 05 by the fan and then discharged from the air outlet. The control ends of the heater and the fan are respectively electrically connected to the control end of the controller; The heater selects a resistance wire heater;
[0030] Among them, the detector 10 includes a detection sensor and a displacement platform. The displacement platform is installed on the bracket 07, and the detection sensor is installed on the displacement platform. The displacement platform is used to adjust the position of the detection sensor. The control end of the detection sensor is electrically connected to the control end of the controller; The displacement platform selects a one-dimensional displacement platform; The one-dimensional displacement platform includes a sliding rod and a sliding seat. The sliding rod is installed on the bracket 07, the sliding seat is installed on the sliding rod, and the detection sensor is installed on the sliding seat; The detector 10 further includes a travel switch, and the travel switch is arranged at two end parts of the sliding rod; The detection sensor selects a vision detection sensor;
[0031] Among them, the tensioning transfer table includes an upper transfer table 06 and a lower transfer table 09. The upper transfer table 06 and the lower transfer table 09 are both installed on the bracket 07, and the upper transfer table 06 and the lower transfer table 09 are arranged in parallel; The feeding mechanism is arranged between the upper transfer table 06 and the lower transfer table 09; The tensioning transfer table includes a plurality of transfer rollers, and the transfer rollers select stainless steel materials; That is, both the upper transfer table 06 and the lower transfer table 09 are provided with a plurality of rotatable transfer rollers;
[0032] Among them, the receiving mechanism includes a driving motor 02 and a receiving roller 03. The driving motor 02 is installed on the bracket 07, the receiving roller 03 is rotatably installed on the bracket 07, the driving end of the driving motor 02 is connected to the driven end of the receiving roller 03, and the control end of the driving motor 02 is electrically connected to the control end of the controller; The lower surface of the receiving roller 03 is on the same horizontal plane as the upper surface of the upper transfer table 06;
[0033] Among them, universal wheels 08 are installed at the bottom of the bracket 07, and the universal wheels 08 select lockable universal wheels.
[0034] Specific embodiments of the present utility model: After assembling the film winding device, push it to the required working position, lock the universal wheels for fixation, place the damp film on the unwinding roller. The film will pass under the lower transfer table, and then wind upward at the end of the lower transfer table to the starting end of the upper surface of the upper transfer table, and then be transferred on the upper transfer table to the winding roller for winding and receiving. Start the controller, which will control the drive motor, as well as the heater and the fan. Since there is some moisture on the damp film, it needs to be dried. By blowing hot air to transfer the film, the drying of the film can be achieved. Then, moisture detection and impurity detection of the film are carried out through the visual detection sensor. If defective products are encountered, they will be fed back to the background for processing. There are two hot air blows on the film, respectively on the upper transfer table and the lower transfer table, and hot air blows on both sides of their respective transfer tables, which can well achieve the drying of both sides of the film.
[0035] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A tensioned film winding device, characterized in that, The film winding device includes: a bracket, a controller, a hot air heater, a detector, a tensioning transfer table, a feeding mechanism and a winding mechanism. The controller, hot air heater, detector, tensioning transfer table, feeding mechanism and winding mechanism are installed on the bracket. The hot air heater is arranged above the tensioning transfer table. The feeding mechanism and the winding mechanism are respectively arranged at both ends of the tensioning transfer table. The control ends of the hot air heater, the detector and the winding mechanism are respectively electrically connected to the control end of the controller.
2. A tensioned film winding device according to claim 1, wherein The hot air heater includes an air outlet, an air pipe, a heating box shell, a heater and a fan. The heating box shell is installed on the bracket. The heater and the fan are both installed on the heating box shell. The air pipe is installed on the bracket and is arranged above the tensioning transfer table. The inlet end of the air pipe is connected to the heating box shell, and the outlet end of the air pipe is connected to the air outlet. The air outlet, the air pipe and the heating box shell form a communicating cavity. The heater heats and the fan blows the hot air into the air pipe and then discharges it from the air outlet. The control ends of the heater and the fan are respectively electrically connected to the control end of the controller.
3. The tensioning type thin film winding device according to claim 2, wherein The heater selects a resistance wire heater.
4. A tensioned film winding device according to claim 1, wherein, The detector includes a detection sensor and a displacement platform. The displacement platform is installed on the bracket, and the detection sensor is installed on the displacement platform. The displacement platform is used to adjust the position of the detection sensor. The control end of the detection sensor is electrically connected to the control end of the controller.
5. A tensioned film winding device according to claim 4, characterized in that, The displacement platform selects a one-dimensional displacement platform.
6. A tensioned film winding device according to claim 5, characterized in that, The detection sensor selects a vision detection sensor or a humidity detection sensor.
7. A tensioned film winding device according to claim 1, characterized in that, The tensioning transfer table includes an upper transfer table and a lower transfer table. The upper transfer table and the lower transfer table are both installed on the bracket and are arranged in parallel.
8. A tensioned film winding device according to claim 7, wherein, The tensioning transfer table includes a plurality of transfer rollers.
9. The tensioning type film winding device according to claim 8, characterized in that, The transfer rollers select stainless steel material or plastic material.
10. A tensioned film winding device according to claim 1, wherein, The winding mechanism includes a driving motor and a winding roller. The driving motor is installed on the bracket, and the winding roller is rotatably installed on the bracket. The driving end of the driving motor is connected to the driven end of the winding roller. The control end of the driving motor is electrically connected to the control end of the controller.