Copper wire winding device

By designing structures such as hexagonal shafts and positioning slots in the copper wire winding device, the rapid disassembly and assembly of the winding roller is solved, and the problem of low reel replacement efficiency in the prior art is improved, and the production efficiency is maintained and the order of copper wire winding is maintained.

CN223133781UActive Publication Date: 2025-07-22GUANGDONG YINGCHUAN METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421861088.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-22
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

During the existing copper wire production process, the winding device cannot easily replace the winding drum after the winding is completed, resulting in low production efficiency.

Method used

A copper wire winding device is designed, including a hexagonal shaft, a positioning slot, a positioning insert, a positioning baffle and a drive motor. Through these structures, the rapid disassembly and assembly of the winding roller is achieved, and the neatness of the copper wire is maintained through the limiting roller and the arc groove, and the winding position is adjusted by a servo motor and a threaded rod.

Benefits of technology

The rapid replacement of the winding roller is achieved, the production efficiency is improved, and the order and uniformity of the winding of the copper wire is maintained, thereby improving the production efficiency.

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Abstract

The utility model discloses a copper wire winding device which comprises a bottom plate, a supporting frame is fixedly connected to one side of the top end of the bottom plate, a mounting frame is arranged in the supporting frame, and a winding roller is arranged at the other end of the top end of the bottom plate. According to the copper wire winding device, a positioning slot is formed, a driving motor is started to drive a hexagonal shaft to rotate during winding, a winding roller is driven to rotate through a hexagonal hole to wind a copper wire, after winding is completed, a pull ring is pulled to drive a positioning plug pin to be separated from the interior of a positioning hole, and then a positioning baffle can be pulled to pull out a positioning plug board from the interior of the positioning slot; the positioning baffle can be taken down from one end of the winding roller so that the winding roller can be conveniently detached from the outside of the hexagonal shaft, then the winding roller is replaced and installed outside the hexagonal shaft, the positioning baffle is reset, the supporting hole is made to be attached to the outside of the positioning disc, the hexagonal shaft can be supported through the positioning disc, meanwhile, the winding roller is positioned, and rapid winding is achieved. The wind-up roller is convenient to replace, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper wire production, in particular to a copper wire coiling device. Background Technique

[0002] As a wire made of pure copper, copper wire is often used to make wires, network cables, etc. because of its good electrical conductivity. It can also be used to wind magnetic cores. It has a wide range of applications and excellent performance. During the production process of copper wire, it needs to be wound. The wound bobbin is not only convenient for storage and transportation, but also can effectively protect the copper wire and prevent it from being wound and bent;

[0003] However, there are still some defects in the coiling devices used in copper wire production. After the coiling is completed, the coiling bobbin cannot be conveniently disassembled, and the replacement efficiency of the coiling bobbin is low, resulting in an increase in the downtime of the production line and affecting the overall production efficiency;

[0004] Now a new type of copper wire coiling device is proposed to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a copper wire coiling device to solve the problem that the coiling bobbin cannot be conveniently replaced as mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A copper wire coiling device, including a bottom plate, one side of the top of the bottom plate is fixedly connected with a support frame, an installation frame is arranged inside the support frame, a coiling roller is arranged at the other end of the top of the bottom plate, one end of one side of the top of the bottom plate is fixedly connected with a vertical plate, and a disassembly and assembly structure for quickly replacing the coiling roller is arranged at one end of the vertical plate;

[0007] The disassembly and assembly structure includes a hexagonal shaft, the top of one end of the vertical plate is movably connected with a hexagonal shaft, the top of the other end of the vertical plate is fixedly connected with a driving motor, a hexagonal hole is opened at one end of the coiling roller, a positioning disk is fixedly connected to one end of the hexagonal shaft, a positioning baffle is movably connected to one end of one side of the top of the bottom plate, a support hole is opened at the top of one end of the positioning baffle, a positioning plug is fixedly connected to the bottom of one end of the positioning baffle, a positioning slot is fixedly connected to one end of one side of the top of the bottom plate, a group of positioning holes are respectively opened on both sides of the positioning plug, a group of fixed cylinders are respectively fixedly connected to both sides of the positioning slot, a spring is fixedly connected to one side inside the fixed cylinder, a positioning pin is fixedly connected to one side of the spring, and the positioning pin penetrates through one side of the fixed cylinder and is fixedly connected with a pull ring.

[0008] Preferably, the positioning pin extends into the positioning slot and is movably connected with the positioning hole, and the positioning slot is movably connected with the positioning plug.

[0009] Preferably, the support hole is movably connected to the positioning disk, and the center line of the hexagon hole and the center line of the winding roller are on the same horizontal plane.

[0010] Preferably, the center line of the positioning disk and the center line of the hexagon shaft are on the same vertical plane, and the output end of the driving motor penetrates through the vertical plate and is fixedly connected to the hexagon shaft.

[0011] Preferably, a set of positioning shafts are respectively fixedly connected to both ends of the inner sides of the mounting frame, a limiting roller is movably connected to the outside of the positioning shaft, and an arc-shaped groove is provided on the outside of the limiting roller.

[0012] Preferably, the center line of the limiting roller and the center line of the positioning shaft are on the same horizontal plane, and the center line of the arc-shaped groove and the center line of the limiting roller are on the same vertical plane.

[0013] Preferably, a threaded sleeve is fixedly connected to the top end of the mounting frame, a threaded rod is movably connected to the top end of the inside of the support frame, a servo motor is fixedly connected to the top of one end of the support frame, the output end of the servo motor penetrates through one end of the support frame and is fixedly connected to the threaded rod, a set of limiting shafts are respectively fixedly connected to both sides of the top end of the inside of the support frame, and a set of limiting sleeves are respectively fixedly connected to both sides of the top end of the mounting frame.

[0014] Preferably, the limiting sleeve is slidably connected to the limiting shaft, and the threaded rod is threadedly connected to the threaded sleeve.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: This copper wire winding device not only realizes convenient replacement of the winding drum, realizes automatic straightening of the copper wire to keep the copper wire neat during winding, but also realizes automatic adjustment of the winding position;

[0016] (1) By providing a positioning slot, a positioning plug board, a winding roller, a hexagon hole, a hexagon shaft, a positioning disk, a vertical plate, a positioning baffle, a support hole, a driving motor, a pull ring, a fixing cylinder, a positioning hole, a positioning pin and a spring, during winding, start the driving motor to drive the hexagon shaft to rotate, the hexagon shaft drives the winding roller to rotate through the hexagon hole to wind the copper wire. After winding is completed, pull the pull ring to drive the positioning pin out of the inside of the positioning hole, and then the positioning baffle can be pulled to extract the positioning plug board from the inside of the positioning slot, so that the positioning baffle can be removed from one end of the winding roller, so as to conveniently remove the winding roller from the outside of the hexagon shaft. Then replace the winding roller and install it on the outside of the hexagon shaft. Reset the positioning baffle and make the support hole fit on the outside of the positioning disk, and the hexagon shaft can be supported by the positioning disk and the winding roller can be positioned at the same time, realizing convenient replacement of the winding roller to improve production efficiency;

[0017] (2) By setting up the limit rollers, positioning shafts, mounting brackets and arc grooves, when winding, the produced copper wire is passed through the arc grooves opened outside the two groups of limit rollers. In this way, when winding, when the copper wire moves to one side, the limit rollers rotate accordingly and straighten the copper wire through the arc grooves to prevent the copper wire from bending. At the same time, the arc grooves can limit the copper wire to keep the copper wire neat during winding, realizing automatic limiting and straightening of the copper wire during winding and achieving rapid winding.

[0018] (3) By setting up a support frame, a mounting bracket, a threaded rod, a threaded sleeve, a limit sleeve, a limit shaft and a servo motor, when winding, the servo motor is started to drive the threaded rod to rotate. While the threaded rod rotates, it drives the mounting bracket to make a uniform reciprocating motion through the external threaded sleeve. The mounting bracket then drives the internal limit rollers to reciprocate, so that the copper wire can be evenly wound inside the winding roller. And the limit shaft inside the support frame can limit the mounting bracket through the limit sleeve to ensure the stability of the mounting bracket and the limit rollers during movement, realizing automatic adjustment of the winding position to improve the neatness of winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a front view sectional structure schematic diagram of the present utility model;

[0020] Figure 2 is of the present utility model Figure 1 is a sectional view taken along line B-B in;

[0021] Figure 3 is of the present utility model Figure 1 is a sectional view taken along line C-C in;

[0022] Figure 4 is of the present utility model Figure 1 is an enlarged structure schematic diagram at position A in.

[0023] In the figure: 1, bottom plate; 2, positioning slot; 3, positioning plug; 4, support frame; 5, limit roller; 6, positioning shaft; 7, mounting bracket; 8, threaded rod; 9, threaded sleeve; 10, limit sleeve; 11, limit shaft; 12, winding roller; 13, hexagonal hole; 14, hexagonal shaft; 15, positioning disk; 16, vertical plate; 17, positioning baffle; 18, support hole; 19, driving motor; 20, pull ring; 21, fixed cylinder; 22, servo motor; 23, arc groove; 24, positioning hole; 25, positioning pin; 26, spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment 1: Please refer to Figures 1-4 , a copper wire winding device, including a bottom plate 1. One side of the top end of the bottom plate 1 is fixedly connected with a support frame 4. An installation frame 7 is arranged inside the support frame 4. The other end of the top end of the bottom plate 1 is provided with a winding roller 12. One end of one side of the top of the bottom plate 1 is fixedly connected with a vertical plate 16. One end of the vertical plate 16 is provided with a disassembly and assembly structure for quickly replacing the winding roller 12;

[0026] The disassembly and assembly structure includes a hexagonal shaft 14. The top of one end of the vertical plate 16 is movably connected with a hexagonal shaft 14. The top of the other end of the vertical plate 16 is fixedly connected with a driving motor 19. A hexagonal hole 13 is opened at one end of the winding roller 12. One end of the hexagonal shaft 14 is fixedly connected with a positioning disc 15. One end of one side of the top of the bottom plate 1 is movably connected with a positioning baffle 17. A support hole 18 is opened at the top of one end of the positioning baffle 17. A positioning plug 3 is fixedly connected to the bottom of one end of the positioning baffle 17. A positioning slot 2 is fixedly connected to one end of one side of the top of the bottom plate 1. A set of positioning holes 24 are respectively opened on both sides of the positioning plug 3. A set of fixed cylinders 21 are respectively fixedly connected to both sides of the positioning slot 2. A spring 26 is fixedly connected to one side inside the fixed cylinder 21. One side of the spring 26 is fixedly connected with a positioning pin 25. The positioning pin 25 passes through one side of the fixed cylinder 21 and is fixedly connected with a pull ring 20;

[0027] The positioning pin 25 extends into the positioning slot 2 and is movably connected with the positioning hole 24. The positioning slot 2 is movably connected with the positioning plug 3;

[0028] The support hole 18 is movably connected with the positioning disc 15. The center line of the hexagonal hole 13 and the center line of the winding roller 12 are on the same horizontal plane;

[0029] Specifically, as Figure 1 , Figure 2 and Figure 4As shown in the figure, when winding, the driving motor 19 is started to drive the hexagonal shaft 14 to rotate. The hexagonal shaft 14 drives the winding roller 12 to rotate through the hexagonal hole 13 to wind the copper wire. After winding is completed, the pull ring 20 is pulled to drive the positioning pin 25 to disengage from the inside of the positioning hole 24. Then, the positioning baffle 17 can be pulled to extract the positioning plug 3 from the inside of the positioning slot 2, so that the positioning baffle 17 can be removed from one end of the winding roller 12, facilitating the removal of the winding roller 12 from the outside of the hexagonal shaft 14. After that, the winding roller 12 is replaced and installed on the outside of the hexagonal shaft 14. The positioning baffle 17 is reset and the support hole 18 is fitted to the outside of the positioning disk 15, so that the hexagonal shaft 14 can be supported by the positioning disk 15 and the winding roller 12 can be positioned at the same time, realizing the convenient replacement of the winding roller 12 to improve production efficiency.

[0030] Embodiment 2: A set of positioning shafts 6 are respectively fixedly connected to both ends on both sides inside the mounting frame 7. A limiting roller 5 is movably connected to the outside of the positioning shaft 6, and an arc-shaped groove 23 is formed on the outside of the limiting roller 5;

[0031] The center line of the limiting roller 5 and the center line of the positioning shaft 6 are on the same horizontal plane, and the center line of the arc-shaped groove 23 and the center line of the limiting roller 5 are on the same vertical plane;

[0032] Specifically, as Figure 1 and Figure 3 shown, when winding, the produced copper wire is passed through the inside of the arc-shaped grooves 23 formed on the outside of the two sets of limiting rollers 5. In this way, when winding, when the copper wire moves to one side, the limiting roller 5 rotates accordingly and straightens the copper wire through the arc-shaped groove 23 to prevent the copper wire from bending. At the same time, the arc-shaped groove 23 can limit the copper wire to keep the copper wire neat during winding, realizing the automatic limiting and straightening of the copper wire during winding.

[0033] Embodiment 3: A threaded sleeve 9 is fixedly connected to the top end of the mounting frame 7. A threaded rod 8 is movably connected to the top end inside the support frame 4. A servo motor 22 is fixedly connected to the top of one end of the support frame 4. The output end of the servo motor 22 passes through one end of the support frame 4 and is fixedly connected to the threaded rod 8. A set of limiting shafts 11 are respectively fixedly connected to both sides of the top end inside the support frame 4. A set of limiting sleeves 10 are respectively fixedly connected to both sides of the top end of the mounting frame 7;

[0034] The limiting sleeve 10 is slidably connected to the limiting shaft 11, and the threaded rod 8 is threadedly connected to the threaded sleeve 9;

[0035] Specifically, as Figure 1 and Figure 3As shown in the figure, when winding up, the servo motor 22 is started to drive the threaded rod 8 to rotate. While the threaded rod 8 rotates, the mounting bracket 7 is driven by the external threaded sleeve 9 to make a uniform reciprocating motion. The mounting bracket 7 then drives the internal limiting roller 5 to reciprocate, so that the copper wire can be evenly wound inside the winding roller 12. And the limiting shaft 11 inside the support frame 4 can limit the mounting bracket 7 through the limiting sleeve 10 to ensure the stability of the mounting bracket 7 and the limiting roller 5 during movement, realizing the automatic adjustment of the winding position to improve the neatness of winding.

[0036] Working principle: When the present utility model is in use, when winding up, the driving motor 19 is started to drive the hexagonal shaft 14 to rotate. The hexagonal shaft 14 drives the winding roller 12 to rotate through the hexagonal hole 13 to wind up the copper wire. When winding up, the produced copper wire is passed through the arc-shaped grooves 23 formed outside the two groups of limiting rollers 5. In this way, when winding up, when the copper wire moves to one side, the limiting roller 5 rotates accordingly and straightens the copper wire through the arc-shaped groove 23 to prevent the copper wire from bending. At the same time, the arc-shaped groove 23 can limit the copper wire to keep the neatness of the copper wire during winding. When winding up, the servo motor 22 is started to drive the threaded rod 8 to rotate. While the threaded rod 8 rotates, the mounting bracket 7 is driven by the external threaded sleeve 9 to make a uniform reciprocating motion. The mounting bracket 7 then drives the internal limiting roller 5 to reciprocate, so that the copper wire can be evenly wound inside the winding roller 12. And the limiting shaft 11 inside the support frame 4 can limit the mounting bracket 7 through the limiting sleeve 10 to ensure the stability of the mounting bracket 7 and the limiting roller 5 during movement. After winding up, pull the pull ring 20 to drive the positioning pin 25 out of the positioning hole 24. Then, the positioning baffle 17 can be pulled to extract the positioning plug 3 from the positioning slot 2, so that the positioning baffle 17 can be removed from one end of the winding roller 12 to facilitate the removal of the winding roller 12 from the outside of the hexagonal shaft 14. Then, replace the winding roller 12 and install it on the outside of the hexagonal shaft 14. Reset the positioning baffle 17 and make the support hole 18 fit on the outside of the positioning disk 15, and the hexagonal shaft 14 can be supported through the positioning disk 15, and at the same time, the winding roller 12 is positioned.

Claims

1. A copper wire winding device, comprising a bottom plate (1), characterized in that: One side of the top end of the bottom plate (1) is fixedly connected with a support frame (4). An installation frame (7) is arranged inside the support frame (4). The other end of the top end of the bottom plate (1) is provided with a winding roller (12). One end of one side of the top of the bottom plate (1) is fixedly connected with a vertical plate (16). One end of the vertical plate (16) is provided with a disassembly and assembly structure for quickly replacing the winding roller (12). The disassembly and assembly structure includes a hexagonal shaft (14). The top of one end of the vertical plate (16) is movably connected with a hexagonal shaft (14). The top of the other end of the vertical plate (16) is fixedly connected with a driving motor (19). A hexagonal hole (13) is opened at one end of the winding roller (12). One end of the hexagonal shaft (14) is fixedly connected with a positioning disc (15). One end of one side of the top of the bottom plate (1) is movably connected with a positioning baffle (17). A support hole (18) is opened at the top of one end of the positioning baffle (17). The bottom of one end of the positioning baffle (17) is fixedly connected with a positioning plug (3). One end of one side of the top of the bottom plate (1) is fixedly connected with a positioning slot (2). A group of positioning holes (24) are respectively opened on both sides of the positioning plug (3). A group of fixed cylinders (21) are respectively fixedly connected on both sides of the positioning slot (2). One side of the inside of the fixed cylinder (21) is fixedly connected with a spring (26). One side of the spring (26) is fixedly connected with a positioning pin (25). The positioning pin (25) penetrates through one side of the fixed cylinder (21) and is fixedly connected with a pull ring (20).

2. The copper wire winding device according to claim 1, characterized in that: The positioning pin (25) extends into the positioning slot (2) and is movably connected with the positioning hole (24). The positioning slot (2) is movably connected with the positioning plug (3).

3. A copper wire winding device according to claim 1, characterized in that: The support hole (18) is movably connected with the positioning disc (15). The center line of the hexagonal hole (13) and the center line of the winding roller (12) are on the same horizontal plane.

4. A copper wire winding device according to claim 1, characterized in that: The center line of the positioning disc (15) and the center line of the hexagonal shaft (14) are on the same vertical plane. The output end of the driving motor (19) penetrates through the vertical plate (16) and is fixedly connected with the hexagonal shaft (14).

5. A copper wire winding device according to claim 1, characterized in that: A group of positioning shafts (6) are respectively fixedly connected at both ends of the inner sides of both sides of the installation frame (7). The outer sides of the positioning shafts (6) are movably connected with limiting rollers (5). An arc-shaped groove (23) is opened on the outer side of the limiting roller (5).

6. The copper wire winding device according to claim 5, characterized in that: The center line of the limiting roller (5) and the center line of the positioning shaft (6) are on the same horizontal plane. The center line of the arc-shaped groove (23) and the center line of the limiting roller (5) are on the same vertical plane.

7. A copper wire winding device according to claim 1, characterized in that: The top end of the installation frame (7) is fixedly connected with a threaded sleeve (9). The top end of the inside of the support frame (4) is movably connected with a threaded rod (8). The top of one end of the support frame (4) is fixedly connected with a servo motor (22). The output end of the servo motor (22) penetrates through one end of the support frame (4) and is fixedly connected with the threaded rod (8). A group of limiting shafts (11) are respectively fixedly connected on both sides of the top end of the inside of the support frame (4). A group of limiting sleeves (10) are respectively fixedly connected on both sides of the top end of the installation frame (7).

8. A copper wire winding device according to claim 7, characterized in that: The limiting sleeve (10) is slidably connected to the limiting shaft (11), and the threaded rod (8) is threadedly connected to the threaded sleeve (9).