Dry quenching nitrogen displacement device
By introducing ventilation components and suction fans into the dry quenching nitrogen replacement device, impurities in the air are absorbed and cleaned, and the problem of lower neutralization efficiency caused by impurity interference is solved, and efficient nitrogen replacement and coke protection is achieved.
Patent Information
- Application Number
- CN202422338621.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-25
AI Technical Summary
When the existing nitrogen replacement device is used for a long time, impurities in the external air cause serious interference to the nitrogen replacement process, resulting in a decrease in neutralization efficiency, easily causing coke burning, and the oxygen content in the circulating gas is relatively high.
A dry quenching nitrogen replacement device is designed, including ventilation components and suction fans, which absorb impurities in the air through the bellows and vacuum devices, and clean and collect them after adsorption. The motor-driven rotary rod and pulley system prevent the hose from being blocked, and improve air purity and neutralization efficiency.
Effectively adsorb and clean impurities in the air, improves nitrogen neutralization efficiency, prevents hose blockage, ensures the smooth progress of the nitrogen replacement process, and improves the efficiency of the dry-extinguishing furnace.
Smart Images

Figure CN223134395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dry coke quenching production, in particular to a dry coke quenching nitrogen replacement device. Background Art
[0002] The coking industry is an important basic energy raw material industry. The coking industry has made great progress in production capacity, technological progress, scientific and technological innovation, energy conservation and emission reduction, and industrial chain construction. It has built a complete industrial system, and the energy structure will continue to develop in the direction of green and low-carbon. Traditional coke production adopts wet quenching technology, which not only consumes a lot of energy, but also emits a large amount of particulate matter and atmospheric pollutants represented by SO2, H2S, etc., and difficult-to-treat solid wastes such as phenol cyanide water and tar residue. The high-energy consumption and high-emission production process has caused resource waste and environmental pollution, hindering the rapid development of the coking industry. Compared with the traditional production process, dry quenching technology can properly reduce the diffusion pollution generated during the quenching process, effectively control the dust content in the surrounding air, and has the advantages of energy saving and environmental protection. At the same time, it can also improve the production quality of coke and has outstanding application value.
[0003] When the existing nitrogen replacement device discharges nitrogen into the dry quenching furnace, it neutralizes the inhaled air by discharging it into the bellows and then flowing into the dry quenching furnace. However, when the air is inhaled for a long time, due to the influence of the processing environment, the external air contains impurities such as dust, which seriously interferes with the nitrogen replacement and gradually reduces the neutralization efficiency, which easily causes the coke in the dry quenching furnace to burn. Due to the large amount of coke, the oxygen content in the circulating gas is high due to incomplete combustion, which is not convenient to use. Therefore, we propose a dry quenching nitrogen replacement device with easy-to-use functions, which is urgently needed to be developed. Utility Model Content
[0004] The purpose of the utility model is to provide a nitrogen replacement device for dry coke quenching to solve the problems raised in the above background technology. The utility model provides a nitrogen replacement device for dry coke quenching, comprising a dry quenching furnace and a nitrogen replacement device body, the outer surface of the dry quenching furnace is provided with a ventilation component, the ventilation component comprises a bellows and a suction fan, the outer surface of the suction fan is connected to the inner cavity of the bellows, the output shaft of the suction fan is connected to a running rod, the top of the bellows is connected to a dust suction device, and the top of the bellows is connected to the nitrogen replacement device body through a pipeline.
[0005] Preferably, the feed end of the dust suction device is connected to a plurality of symmetrically arranged discharge pipes through a pipeline, and one end of the discharge pipe away from the dust suction device is movably connected to a hose.
[0006] Preferably, one end of the hose away from the discharge pipeline is communicated with the air box, and fixing plates are connected to both sides of the air box. Preferably, a rotating rod is rotatably connected to the inner side of the fixing plate through a bearing, a T-shaped box is connected to the bottom of the air box, and a motor is in threaded connection with the inner cavity of the T-shaped box.
[0007] Preferably, a long rod is rotatably connected to the inner cavity of the T-shaped box, and two meshing bevel gear parts are respectively connected to the outer surface of the long rod and the output shaft of the motor.
[0008] Preferably, both ends of the long rod penetrate to the outside of the T-shaped box, and a plurality of pulleys are sleeved on the outer surfaces of the long rod and the rotating rod, and the plurality of pulleys are connected by a belt in a transmission manner.
[0009] Preferably, a disc is connected to one end of the rotating rod, and push frames are slidably connected to both sides of the air box.
[0010] Preferably, a moving rod is connected to the outer surface of the disc, one end of the moving rod away from the disc is slidably connected to the inner side of the push frame, and the inner side of the push frame is in contact with the outer surface of the hose.
[0011] Preferably, a plurality of filter plates are connected to the inner cavity of the air box, and a plurality of guide plates are connected to the outer surface of the operating rod. Preferably, reset springs are connected to both sides of the inner cavity of the air box, one end of each reset spring is connected to a sliding plate, a connecting cavity in contact with the guide plate is formed on one side of the sliding plate, and the outer surface of the sliding plate is in contact with the filter plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: impurities and particles contained in the air are adsorbed by the ventilation assembly, and after long-term adsorption, the adsorbed particles can be centrally cleaned and collected while being adsorbed, so as to improve the working efficiency of adsorbing particles, and the purity of the air entering the dry quenching furnace is improved, so as to facilitate the neutralization of nitrogen to the air and improve the neutralization working efficiency. Moreover, when the particles are centrally discharged, the ventilation assembly can shake the discharged hose up and down, so as to avoid blockage during adsorption, improve the collection efficiency of the particles, and facilitate use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a three-dimensional schematic diagram of the overall structure of the utility model;
[0014] Figure 2 is a three-dimensional schematic diagram of the overall structure of the ventilation assembly of the utility model;
[0015] Figure 3 is a three-dimensional sectional side view structure schematic diagram of the air box of the utility model;
[0016] Figure 4This is a schematic perspective view of the bottom-up cross-section of the bellows of the present utility model;
[0017] Figure 5 This is a schematic perspective view of the long rod of the present utility model;
[0018] Figure 6 This is a schematic perspective view of the moving rod of the present utility model;
[0019] Figure 7 This is a schematic perspective view of the filter plate of the present utility model;
[0020] Figure 8 This is a schematic perspective view of the suction fan of the present utility model.
[0021] In the figure: 1, coke dry quenching furnace; 2, nitrogen replacement equipment body; 3, ventilation component; 31, bellows; 32, dust collection device; 33, discharge pipeline; 34, hose; 35, fixing plate; 36, rotating rod; 37, T-shaped box; 38, long rod; 39, motor; 310, bevel gear part; 311, pulley; 312, disc; 313, pushing frame; 314, moving rod; 315, filter plate; 316, suction fan; 317, operating rod; 318, guide plate; 319, return spring; 320, sliding plate; 321, connecting cavity. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figure 1-8, the present utility model provides a technical solution: a nitrogen replacement device for coke dry quenching, including a coke dry quenching furnace 1 and a nitrogen replacement equipment body 2. A ventilation component 3 is arranged on the outer surface of the coke dry quenching furnace 1. Among them, a gas detection instrument is installed on the outer surface of the coke dry quenching furnace 1 to monitor the gas during nitrogen replacement inside the coke dry quenching furnace 1. The ventilation component 3 includes an air box 31 and a suction fan 316. The outer surface of the suction fan 316 is connected to the inner cavity of the air box 31. The output shaft of the suction fan 316 is connected to an operating rod 317. One end of the operating rod 317 is connected to the output shaft of the suction fan 316. And the suction fan 316 is composed of fan blades, an output shaft and a mounting frame. A dust collection device 32 is connected to the top of the air box 31. The outer surface of the air box 31 is connected to the inner cavity of the coke dry quenching furnace 1. The top of the air box 31 is connected to the nitrogen replacement equipment body 2 through a pipeline. Among them, the discharge port of the nitrogen replacement equipment body 2 is connected to a pipeline, and one end of the pipeline away from the nitrogen replacement equipment body 2 is connected to the inner cavity of the air box 31. The feed end of the dust collection device 32 is connected to a plurality of symmetrically arranged discharge pipes 33 through a pipeline;
[0024] Please refer to Figure 1-7, one end of the discharging pipeline 33 far away from the dust suction device 32 is movably connected with a hose 34. One end of the hose 34 far away from the discharging pipeline 33 is communicated with the air box 31. The contact area between the hose 34 and the discharging pipeline 33 and the air box 31 is sealed. Fixing plates 35 are connected to both sides of the air box 31. A rotating rod 36 is rotatably connected to the inner side of the fixing plate 35 through a bearing. A T-shaped box 37 is connected to the bottom of the air box 31. A motor 39 is threadedly connected to the inner cavity of the T-shaped box 37. A long rod 38 is rotatably connected to the inner cavity of the T-shaped box 37. Two meshing bevel gear parts 310 are respectively connected to the outer surface of the long rod 38 and the output shaft of the motor 39. The motor 39 is used in cooperation with the suction fan 316. Both ends of the long rod 38 penetrate to the outside of the T-shaped box 37. A plurality of belt pulleys 311 are sleeved on the outer surfaces of the long rod 38 and the rotating rod 36. And the plurality of belt pulleys 311 are connected by a belt in a transmission manner. One end of the rotating rod 36 is connected with a disc 312. Push frames 313 are slidably connected to both sides of the air box 31. A moving rod 314 is connected to the outer surface of the disc 312. One end of the moving rod 314 far away from the disc 312 is slidably connected to the inner side of the push frame 313. A guiding groove adapted to the moving rod 314 is formed on the outer surface of the push frame 313. The inner side of the push frame 313 is in contact with the outer surface of the hose 34. A plurality of filter plates 315 are connected to the inner cavity of the air box 31. Activated carbon mesh plates, filter mesh plates and other materials capable of adsorbing dust particles are arranged in the inner cavity of the filter plate 315. A plurality of guiding plates 318 are connected to the outer surface of the operating rod 317. Reset springs 319 are connected to both sides of the inner cavity of the air box 31. One end of the reset spring 319 is connected with a sliding plate 320. A connecting cavity 321 in contact with the guiding plate 318 is formed on one side of the sliding plate 320. The outer surface of the sliding plate 320 is in contact with the filter plate 315;
[0025] Specifically, start the motor 39 and the suction fan 316. When the suction fan 316 discharges external air into the dry quenching furnace 1 and adsorbs impurities such as dust particles in the air one by one through the filter plate 315. When the suction fan 316 rotates, it drives the operating rod 317 and the guiding plate 318 to rotate. While the guiding plate 318 rotates, it pushes the sliding plates 320 on both sides to move in opposite directions. During the movement of the sliding plates 320, the impurities adsorbed by the filter plate 315 are cleaned, and the reset spring 319 is compressed during the movement. At this time, start the dust suction device 32 to discharge the cleaned impurities into the hose 34 and the discharging pipeline 33. At this time, the motor 39 drives the bevel gear parts 310, the long rod 38, the belt pulleys 311, the rotating rod 36 and the disc 312 to rotate. The disc 312 drives the moving rod 314 to rotate synchronously. The moving rod 314 drives the push frame 313 to move up and down reciprocally. Thus, the hose 34 is vibrated up and down through the push frame 313, thereby preventing the hose 34 from being blocked during the material suction process and being convenient for use.
[0026] In summary, the working principle of a nitrogen replacement device for a coke dry quenching system according to an embodiment of the present utility model is as follows: when it is necessary to neutralize the inhaled air in the coke dry quenching furnace 1 with nitrogen, the nitrogen replacement equipment body 2 can be started and input into the air box 31, and then, through the air flow of the suction fan 316 and the filtration of the filter plate 315, the entry of nitrogen into the coke dry quenching furnace 1 for neutralization is accelerated. When external air is required, the ventilation component 3 can adsorb the particles in the external air. While adsorbing, the ventilation component 3 can clean the adsorbed particles on the filter plate 315 and discharge them centrally, which is convenient for use.
Claims
1. A dry coke quenching nitrogen replacement device, comprising a dry coke quenching furnace (1) and a nitrogen replacement equipment body (2), characterized in that, The outer surface of the coke dry quenching furnace (1) is provided with a ventilation component (3). The ventilation component (3) includes an air box (31) and a suction fan (316). The outer surface of the suction fan (316) is connected to the inner cavity of the air box (31). The output shaft of the suction fan (316) is connected with an operating rod (317). The top of the air box (31) is connected with a dust collection device (32). The top of the air box (31) is communicated with the nitrogen replacement equipment body (2) through a pipeline.
2. The dry coke quenching nitrogen replacement device according to claim 1, characterized in that, The feeding end of the dust collection device (32) is communicated with a plurality of symmetrically arranged discharge pipes (33) through a pipeline. One end of the discharge pipe (33) far away from the dust collection device (32) is movably connected with a hose (34).
3. The dry coke quenching nitrogen replacement device according to claim 2, characterized in that, One end of the hose (34) far away from the discharge pipe (33) is communicated with the air box (31). Both sides of the air box (31) are connected with fixing plates (35).
4. The dry coke quenching nitrogen replacement device according to claim 3, characterized in that, The inner side of the fixing plate (35) is rotatably connected with a rotating rod (36) through a bearing. The bottom of the air box (31) is connected with a T-shaped box (37). A motor (39) is threadedly connected to the inner cavity of the T-shaped box (37).
5. The dry coke quenching nitrogen replacement device according to claim 4, characterized in that, A long rod (38) is rotatably connected to the inner cavity of the T-shaped box (37). Two meshing bevel gear parts (310) are respectively connected to the outer surface of the long rod (38) and the output shaft of the motor (39).
6. The dry coke quenching nitrogen replacement device according to claim 5, characterized in that Both ends of the long rod (38) penetrate to the outside of the T-shaped box (37). A plurality of belt pulleys (311) are sleeved on the outer surfaces of the long rod (38) and the rotating rod (36), and the plurality of belt pulleys (311) are connected by a belt for transmission.
7. The dry coke quenching nitrogen replacement device according to claim 6, characterized in that, One end of the rotating rod (36) is connected with a disc (312). Both sides of the air box (31) are slidably connected with push frames (313).
8. The dry coke quenching nitrogen replacement device according to claim 7, wherein, A moving rod (314) is connected to the outer surface of the disc (312). One end of the moving rod (314) far away from the disc (312) is slidably connected to the inner side of the push frame (313). The inner side of the push frame (313) is in contact with the outer surface of the hose (34).
9. The dry coke quenching nitrogen replacement device according to claim 8, characterized in that, A plurality of filter plates (315) are connected to the inner cavity of the air box (31). A plurality of guide plates (318) are connected to the outer surface of the operating rod (317).
10. The dry coke quenching nitrogen replacement device according to claim 9, characterized in that, Both sides of the inner cavity of the air box (31) are connected with return springs (319). One end of the return spring (319) is connected with a sliding plate (320). A connecting cavity (321) in contact with the guide plate (318) is formed on one side of the sliding plate (320). The outer surface of the sliding plate (320) is in contact with the filter plate (315).