Incubator for fermentation of probiotic solid beverage
By introducing pretreatment cylinders, mixing shafts, mixing plates and heating parts into the probiotic solid beverage fermentation equipment, the problems of low fermentation efficiency and unstable quality in the existing equipment are solved, uniform mixing and batch fermentation of raw materials are achieved, and fermentation efficiency and quality control are improved.
Patent Information
- Application Number
- CN202421567105.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The existing probiotic solid beverage fermentation equipment lacks the pre-treatment function, resulting in low fermentation and treatment efficiency and inability to ensure the quality of the beverage.
A probiotic solid beverage fermentation incubator is designed, including a pretreatment cylinder and a fermentation cylinder, equipped with a mixing shaft, a mixing plate, a heating element and a culture medium placement structure to achieve full mixing and batch fermentation of raw materials, and provide a suitable fermentation environment through the light plate.
It improves the uniformity of raw material mixing and fermentation efficiency, ensures the quality of probiotic solid beverages, has sample detection functions, and improves the overall efficiency and quality control of fermentation treatment.
Smart Images

Figure CN223134460U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of probiotic production equipment, in particular to a culture box for fermenting probiotic solid beverage. Background Art
[0002] Probiotics are a type of active microorganisms that are beneficial to the host by colonizing in the human body and changing the composition of the flora in a certain part of the host. They promote nutrient absorption and maintain intestinal health by regulating the host mucosal and systemic immune functions or by regulating the balance of intestinal flora, thus producing single microorganisms or mixed microorganisms with clear composition that are beneficial to health.
[0003] Probiotics can synthesize digestive enzymes. Together with the digestive enzymes synthesized by the animal body, they participate in the digestion of nutrients in the intestines, stimulate the animal body to secrete digestive enzymes, reduce the depth of small intestinal crypts, increase the height of villi, increase the surface area of the small intestine, and promote the absorption of intestinal nutrients.
[0004] The prior art has the following defects or problems: The prior art has a publication number of: CN211999694U A solid-state fermentation medium making box for fungal culture includes: a box body, a fixed plate is arranged inside the box body just above the partition, an observation window is arranged at the middle position of the top of the box body, a shading cloth is arranged inside the box body just below the observation window, a fixed connecting plate is arranged on one side of the shading cloth, a movable connecting plate is arranged on the other side of the shading cloth, both ends of the movable connecting plate are arranged inside the first slide groove, and a storage groove is arranged inside the box body below the partition;
[0005] During use, the above-mentioned device is provided with a storage tank, an observation window and a shading cloth, so that the utility model has the advantages of convenient observation and providing cold air support, effectively reducing the occurrence of cross contamination of the culture medium, and at the same time effectively preventing the culture genes from being decomposed and deteriorated by heat through shading, and providing favorable conditions for the storage of the culture medium through cold air support;
[0006] The above content does not have the pre-processing function and cannot improve the fermentation efficiency; in addition, it does not have the sample classification function and the quality of the probiotic solid beverage cannot be guaranteed. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides a culture box for fermenting a probiotic solid beverage, which solves the existing problems.
[0008] To achieve the above object, the present utility model provides the following technical solution: An incubator for fermenting probiotic solid beverages, comprising a pretreatment cylinder and a fermentation cylinder. Four ends at the bottom of the pretreatment cylinder are fixedly connected to the fermentation cylinder by support frames. The bottom of the pretreatment cylinder and the middle of the end face of the fermentation cylinder are fixedly installed with a feeding end, and a control end is fixedly installed on the feeding end.
[0009] The pretreatment cylinder, both the upper and lower ends of the pretreatment cylinder are fixedly connected with cover bodies. A first drive box is arranged on the top end face of the cover body, and a feeding end is arranged on the end face of the cover body on one side of the first drive box.
[0010] A treatment cavity is opened inside the pretreatment cylinder. A motor is arranged inside the first drive box, and its output end is movably connected with a mixing shaft through a coupling. The mixing shaft extends into the treatment cavity, and a mixing plate is arranged at its upper end.
[0011] The fermentation cylinder, a feeding port is opened on the top end face of the fermentation cylinder. The feeding port is connected to the feeding end, and a sealing member is installed at the connection. The inside of the fermentation cylinder is a fermentation cavity. The bottom of the feeding end is fixed with a feeding pipe inside the fermentation cavity, and a feeding head is arranged at one bottom end of the feeding pipe.
[0012] Four ends at the bottom of the fermentation cylinder are provided with supports, and a door body is arranged on the front end face of the fermentation cylinder.
[0013] As a preferred technical solution of the present utility model, the mixing plate is specifically a frame structure and is fixedly installed on the mixing shaft by welding. A temperature increasing member is fixedly installed on the inner side wall of the pretreatment cylinder corresponding to the position of the mixing plate. The temperature increasing member is specifically an electric heating member and is controlled to start and stop through an external control end.
[0014] As a preferred technical solution of the present utility model, a feeding port is opened at the bottom of the pretreatment cylinder. The feeding port is connected to the feeding end. A guide inclined plate is fixedly installed at the bottom end of the inner wall of the pretreatment cylinder. The guide inclined plate inclines towards the feeding port with an inclination angle of 25 degrees.
[0015] As a preferred technical solution of the present utility model, a second drive box is fixedly installed at the bottom end inside the fermentation cylinder. A motor is also arranged inside the second drive box, and its output end is movably connected with a drive shaft through a control member.
[0016] The motor cooperates with the control member to control the drive shaft to rotate at a fixed distance.
[0017] The top end of the drive shaft is movably connected with a culture medium placement structure, and a cylinder rotating groove is opened on the inner side wall of the fermentation cylinder corresponding to the position of the culture medium placement structure.
[0018] As a preferred technical solution of the present utility model, the culture medium placement structure specifically comprises a placement base, an installation groove, a placement table, and a placement groove. The top end face of the driving shaft is movably connected to the placement base. An installation groove is formed in the end face of the placement base. A placement table is fixedly installed inside the installation groove. A placement groove is formed in the end face of the placement table, and there are four groups of placement grooves.
[0019] As a preferred technical solution of the present utility model, a slotted opening is formed in the front end face of the fermentation cylinder. The size of the slotted opening is the same as that of the door body. Shaft holes are formed at the upper and lower ends on one side of the slotted opening;
[0020] The door body includes a handle, a door shaft, a light plate, and a door body rotation groove. A handle is fixedly installed on the front end face of the door body. Door shafts are fixedly installed at the upper and lower ends on one side of the door body. The size of the door shafts is the same as that of the shaft holes and they are rotatably connected. A door body rotation groove is formed in the middle of the inner side wall of the door body. The size of the door body rotation groove is the same as that of the cylinder body rotation groove and they are communicated.
[0021] As a preferred technical solution of the present utility model, a light plate is fixedly installed on the inner wall of the door body above the door body rotation groove. The light plate is located above the culture medium placement structure.
[0022] Compared with the prior art, the present utility model provides an incubator for fermenting probiotic solid beverages, having the following beneficial effects:
[0023] 1. For the incubator for fermenting probiotic solid beverages, by setting a pretreatment cylinder, a first drive box, a mixing shaft, mixing plates, and a temperature increasing component, various raw materials for preparing probiotic solid beverages are placed into the processing cavity through the feeding end. Through the motor inside the first drive box, the mixing shaft is controlled to rotate, thereby driving the mixing plates to complete the mixing process of the raw materials. During the mixing process, the temperature increasing component is started to increase the temperature inside the processing cavity. Compared with the existing equipment without a pretreatment function, this device is provided with a pretreatment cylinder. The mixing plates are arranged in a frame structure and cooperate with the temperature increasing component to stir and pretreat the raw materials, making the mixing of various raw materials more sufficient and uniform, thereby improving the subsequent fermentation efficiency.
[0024] 2. For the incubator for fermenting probiotic solid beverages, by setting a blanking port, a blanking end, a feeding port, and a guiding inclined plate, after the mixing process of the raw materials is completed, they move along the guiding inclined plate to the blanking port to complete the guiding process of the raw materials. The control end provided on the blanking end is opened through an external control end, so that the raw materials enter the inside of the blanking pipe through the blanking end, and then are poured through the blanking head and placed into the fermentation cylinder to complete the fermentation cultivation. The setting of the guiding inclined plate makes the movement of the raw materials more convenient and fast, avoiding their accumulation inside the processing cavity and affecting the processing efficiency of the device.
[0025] 3. For the incubator used for fermenting a probiotic solid beverage, by setting a fermentation cylinder, a second drive box, a drive shaft, and a culture medium placement structure, after the pretreatment cylinder completes the mixing process, the raw materials flow into the feeding head. Start the motor inside the second drive box to drive the drive shaft to rotate, so that the culture medium placement structure rotates along the rotating groove of the cylinder body. Since the output end of the motor is sleeved with a control part, the fixed-distance control of the rotation of the drive shaft can be realized. Place the culture medium into the placement groove on the top end face of the placement table. When it rotates below the feeding head, the feeding head completes the perfusion of the raw materials, thus completing the fermentation and cultivation of the probiotic solid beverage. Since this device is provided with a culture medium placement structure and conducts fermentation and cultivation in four batches, with one group as a sample example, this device has a reference detection function, thereby realizing the quality control of the probiotic solid beverage.
[0026] 4. For the incubator used for fermenting a probiotic solid beverage, by setting a door body and a light plate in cooperation, the door body is installed by connecting the door shaft to the shaft hole. When it is necessary to collect the fermentation sample, only need to pull it through the handle, so that the door shaft rotates along the shaft hole, making the door body open and close, and completing the disassembly of the placement table. Since the light plate is fixedly installed on the inner side wall of the door body, it can provide a suitable light environment for the probiotic fermentation, thereby improving the fermentation efficiency. The rotating groove of the door body is communicated with the rotating groove of the cylinder body, which can ensure the normal rotation of the culture medium placement structure. Description of the Drawings
[0027] Figure 1 It is the dissection diagram of the overall structure of the present utility model;
[0028] Figure 2 It is the three-dimensional schematic diagram of the overall structure of the present utility model;
[0029] Figure 3 It is the sectional view of the three-dimensional structure of the pretreatment cylinder of the present utility model;
[0030] Figure 4 It is the three-dimensional schematic diagram of the structure of the fermentation cylinder of the present utility model;
[0031] Figure 5 It is the three-dimensional schematic diagram of the structure of the door body of the present utility model;
[0032] Figure 6 It is the schematic diagram of the structure of the culture medium placement table of the present utility model.
[0033] In the figure: 1. Pretreatment cylinder; 101. Treatment chamber; 102. Mixing shaft; 103. Mixing plate; 104. Feeding inclined plate; 105. Temperature increasing part; 106. Feeding opening; 2. Fermentation cylinder; 201. Fermentation chamber; 202. Second drive box; 203. Drive shaft; 204. Culture medium placement structure; 2041. Placement seat; 2042. Installation groove; 2043. Placement table; 2044. Placement groove; 205. Feeding port; 206. Groove; 207. Cylinder rotating groove; 208. Shaft hole; 3. Cover body; 4. First drive box; 5. Feeding end; 6. Support frame; 7. Discharging end; 8. Discharging pipe; 9. Discharging head; 10. Support pillar; 11. Door body; 1101. Handle; 1102. Door shaft; 1103. Lighting board; 1104. Door body rotating groove. Detailed implementation manner
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] Please refer to Figure 1-6 , in this implementation manner: An incubator for fermenting probiotic solid beverages includes a pretreatment cylinder 1 and a fermentation cylinder 2. Four ends of the bottom of the pretreatment cylinder 1 are fixedly connected to the fermentation cylinder 2 by a support frame 6. The bottom of the pretreatment cylinder 1 and the middle of the end face of the fermentation cylinder 2 are fixedly installed with a discharging end 7, and a control end is fixedly installed on the discharging end 7;
[0036] Pretreatment cylinder 1, both the upper and lower ends of the pretreatment cylinder 1 are fixedly connected with a cover body 3. A first drive box 4 is arranged on the top end face of the cover body 3, and a feeding end 5 is arranged on the end face of the cover body 3 on one side of the first drive box 4;
[0037] A treatment chamber 101 is opened inside the pretreatment cylinder 1. A motor is arranged inside the first drive box 4, and its output end is movably connected with a mixing shaft 102 through a coupling. The mixing shaft 102 extends into the treatment chamber 101, and a mixing plate 103 is arranged at its upper end;
[0038] The pretreatment cylinder 1 mixes and processes the raw materials to improve the subsequent fermentation processing efficiency;
[0039] Fermentation cylinder 2, a feeding port 205 is opened on the top end face of the fermentation cylinder 2. The feeding port 205 is connected to the discharging end 7, and a sealing member is installed at the connection. The inside of the fermentation cylinder 2 is a fermentation chamber 201. A discharging pipe 8 is fixed inside the fermentation chamber 201 at the bottom of the discharging end 7, and a discharging head 9 is arranged at one end of the bottom of the discharging pipe 8;
[0040] Support columns 10 are provided at the four ends of the bottom of the fermentation cylinder 2, and a door body 11 is provided at the front end surface of the fermentation cylinder 2;
[0041] The fermentation cylinder 2 places the mixed raw materials in batches for fermentation to provide sample groups for detection.
[0042] In this embodiment, the pre-treatment of the raw materials is realized: the mixing plate 103 is a frame-shaped structure and is fixedly mounted on the mixing shaft 102 by welding. A temperature increasing component 105 is fixedly mounted on the inner wall of the pre-treatment cylinder 1 corresponding to the mixing plate 103. The temperature increasing component 105 is an electric heating component and is started and stopped by an external control terminal.
[0043] Various raw materials for preparing probiotic solid beverages are placed into the processing chamber 101 through the feed end 5, and the mixing shaft 102 is controlled to rotate through the internal motor of the first drive box 4, thereby driving the mixing plate 103 to complete the mixing process of the raw materials. During the mixing process, the temperature increasing component 105 is started to increase the temperature inside the processing chamber 101. Compared with the existing equipment that does not have a pretreatment function, the device is provided with a pretreatment cylinder 1, and the mixing plate 103 is arranged in a frame-shaped structure, and cooperates with the temperature increasing component 105 to stir and pretreat the raw materials, so that the raw materials are mixed more fully and evenly, thereby improving the post-fermentation efficiency.
[0044] This embodiment is to effectively guide the raw materials to avoid their accumulation: a feed opening 106 is provided at the bottom of the pretreatment tube 1, and the feed opening 106 is connected to the feed end 7, and a guide inclined plate 104 is fixedly installed at the bottom of the inner wall of the pretreatment tube 1, and the guide inclined plate 104 is inclined toward the feed opening 106 and the inclination angle is 25 degrees;
[0045] After the raw material mixing process is completed, it moves along the guide inclined plate 104 to the discharge port 106 to complete the guiding process of the raw materials. The control end set on the discharge end 7 is opened through the external control end, so that the raw materials enter the discharge pipe 8 through the discharge end 7, and then the filling is completed through the discharge head 9, and the raw materials are placed in the fermentation cylinder 2 to complete the fermentation cultivation. The setting of the guide inclined plate 104 makes the movement of the raw materials more convenient and quick, avoiding their accumulation in the processing chamber 101 and affecting the processing efficiency of the device.
[0046] In this embodiment, the distribution and perfusion of the sample case and the fermentation case are realized: a second drive box 202 is fixedly installed at the bottom of the fermentation cylinder 2, a motor is also arranged inside the second drive box 202, and the output end thereof is movably connected to a drive shaft 203 through a control member;
[0047] The motor cooperates with the control element to control the drive shaft 203 to rotate at a fixed distance;
[0048] The top end of the driving shaft 203 is movably connected with a culture medium placement structure 204 , and a cylinder rotation groove 207 is opened at the inner side wall of the fermentation cylinder 2 corresponding to the position of the culture medium placement structure 204 .
[0049] The culture medium placement structure 204 specifically includes a placement base 2041, an installation groove 2042, a placement table 2043, and a placement groove 2044. The top end face of the driving shaft 203 is movably connected to the placement base 2041. An installation groove 2042 is formed on the end face of the placement base 2041. A placement table 2043 is fixedly installed inside the installation groove 2042. A placement groove 2044 is formed on the end face of the placement table 2043, and there are four groups of placement grooves 2044.
[0050] When the pretreatment cylinder 1 finishes the mixing process, the raw materials flow into the blanking head 9. Start the motor inside the second drive box 202 to drive the driving shaft 203 to rotate, so that the culture medium placement structure 204 rotates along the cylinder rotating groove 207. Since the output end of the motor is sleeved with a control part, the fixed-distance control of the rotation of the driving shaft 203 can be realized. Place the culture medium into the placement groove 2044 on the top end face of the placement table 2043. When it rotates below the blanking head 9, the blanking head 9 completes the perfusion of the raw materials, thereby completing the fermentation cultivation of the probiotic solid beverage. Since the device is provided with the culture medium placement structure 204 and conducts fermentation cultivation in four batches, and one group is used as a sample example, the device has a reference detection function, thereby realizing the quality control of the probiotic solid beverage.
[0051] In this embodiment, to collect the sample example: A slot 206 is formed on the front end face of the fermentation cylinder 2. The size of the slot 206 is the same as the size of the door body 11. Shaft holes 208 are formed at the upper and lower ends on one side of the slot 206.
[0052] The door body 11 includes a handle 1101, a door shaft 1102, a lighting board 1103, and a door body rotating groove 1104. The handle 1101 is fixedly installed on the front end face of the door body 11. The door shafts 1102 are fixedly installed at the upper and lower ends on one side of the door body 11. The size of the door shafts 1102 is the same as the size of the shaft holes 208 and they are rotatably connected. A door body rotating groove 1104 is formed in the middle of the inner side wall of the door body 11. The size of the door body rotating groove 1104 is the same as the size of the cylinder rotating groove 207 and they are connected.
[0053] Above the door body rotating groove 1104, a lighting board 1103 is fixedly installed on the inner wall of the door body 11. The lighting board 1103 is located above the culture medium placement structure 204.
[0054] The door body 11 is installed by connecting the door shafts 1102 to the shaft holes 208. When it is necessary to collect the fermentation sample, only need to pull through the handle 1101, so that the door shafts 1102 rotate along the shaft holes 208, open and close the door body 11, and complete the disassembly of the placement table 2043. Since the lighting board 1103 is fixedly installed on the inner side wall of the door body 11, it can provide a suitable lighting environment for the probiotic fermentation, thereby improving.
[0055] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An incubator for fermenting probiotic solid beverages, characterized in that: It includes a pretreatment cylinder (1) and a fermentation cylinder (2). There are support frames (6) fixedly connected between the four ends of the bottom of the pretreatment cylinder (1) and the fermentation cylinder (2). The bottom of the pretreatment cylinder (1) and the middle of the end face of the fermentation cylinder (2) are fixedly installed with a feeding end (7), and a control end is fixedly installed on the feeding end (7). The pretreatment cylinder (1), both the upper and lower ends of the pretreatment cylinder (1) are fixedly connected with cover bodies (3). A first drive box (4) is arranged on the top end face of the cover body (3), and a feeding end (5) is arranged on the end face of the cover body (3) on one side of the first drive box (4). A treatment cavity (101) is opened inside the pretreatment cylinder (1). There is a motor inside the first drive box (4), and its output end is movably connected with a mixing shaft (102) through a coupling. The mixing shaft (102) extends into the treatment cavity (101), and a mixing plate (103) is arranged at its upper end. The fermentation cylinder (2), a feeding port (205) is opened on the top end face of the fermentation cylinder (2). The feeding port (205) is connected with the feeding end (7), and a sealing member is installed at the connection. The inside of the fermentation cylinder (2) is a fermentation cavity (201). A feeding pipe (8) is fixed inside the fermentation cavity (201) at the bottom of the feeding end (7), and a feeding head (9) is arranged at one end of the bottom of the feeding pipe (8). There are support columns (10) at the four ends of the bottom of the fermentation cylinder (2), and a door body (11) is arranged on the front end face of the fermentation cylinder (2).
2. The incubator for fermenting probiotic solid beverage according to claim 1, characterized in that: The mixing plate (103) is specifically a frame structure and is fixedly installed on the mixing shaft (102) by welding. A temperature increasing member (105) is fixedly installed on the inner side wall of the pretreatment cylinder (1) corresponding to the position of the mixing plate (103). The temperature increasing member (105) is specifically an electric heating member and is controlled to start and stop through an external control end.
3. A incubator for fermenting probiotic solid beverage according to claim 1, characterized in that: A feeding port (106) is opened at the bottom of the pretreatment cylinder (1). The feeding port (106) is connected with the feeding end (7). A guiding inclined plate (104) is fixedly installed at the bottom end of the inner wall of the pretreatment cylinder (1). The guiding inclined plate (104) inclines towards the feeding port (106) and the inclination angle is 25 degrees.
4. A incubator for fermenting probiotic solid beverage according to claim 1, characterized in that: A second drive box (202) is fixedly installed at the bottom end inside the fermentation cylinder (2). There is also a motor inside the second drive box (202), and its output end is movably connected with a drive shaft (203) through a control member. The motor cooperates with the control member to control the fixed-distance rotation of the drive shaft (203). The top end of the drive shaft (203) is movably connected with a culture medium placement structure (204). A cylinder rotation groove (207) is opened on the inner side wall of the fermentation cylinder (2) corresponding to the position of the culture medium placement structure (204).
5. A incubator for fermenting probiotic solid beverage according to claim 4, characterized in that: The culture medium placement structure (204) specifically consists of a placement base (2041), a mounting groove (2042), a placement table (2043), and a placement groove (2044). The top end face of the drive shaft (203) is movably connected to the placement base (2041). The end face of the placement base (2041) is provided with a mounting groove (2042). A placement table (2043) is fixedly installed inside the mounting groove (2042). The end face of the placement table (2043) is provided with a placement groove (2044), and there are four groups of the placement grooves (2044).
6. A incubator for fermenting probiotic solid beverage according to claim 4, wherein: A slot (206) is provided on the front end face of the fermentation cylinder (2). The size of the slot (206) is the same as that of the door body (11). Shaft holes (208) are provided at the upper and lower ends on one side of the slot (206). The door body (11) includes a handle (1101), a door shaft (1102), a lighting plate (1103), and a door body rotation groove (1104). The handle (1101) is fixedly installed on the front end face of the door body (11). The door shafts (1102) are fixedly installed at the upper and lower ends on one side of the door body (11). The size of the door shafts (1102) is the same as that of the shaft holes (208) and they are rotatably connected. A door body rotation groove (1104) is provided in the middle of the inner side wall of the door body (11). The size of the door body rotation groove (1104) is the same as that of the cylinder body rotation groove (207) and they are communicated with each other.
7. A incubator for fermenting probiotic solid beverage according to claim 6, characterized in that: Above the door body rotation groove (1104) and on the inner wall of the door body (11), a lighting plate (1103) is fixedly installed. The lighting plate (1103) is located above the culture medium placement structure (204).
Citation Information
Patent Citations
Solid-state fermentation culture medium manufacturing box for fungus culture
CN211999694U