Caterpillar track section quenching device

By setting anti-bumping components, injection components and stirring components in the chain rail joint quenching device, the problems of damage and uneven media during the chain rail joint quenching process are solved, and efficient and uniform quenching treatment is achieved.

CN223134492UActive Publication Date: 2025-07-22SUZHOU IND PARK JIUHE IND FURNACE CO LTD
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Patent Information

Application Number
CN202422152953.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-22
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The chain rail links are easily damaged due to rapid slide during the quenching process, and the uneven temperature of the quenching medium leads to poor treatment effect, and the oxide scale blocks the circulation system.

Method used

Anti-bumping components are set up in the drop channel for buffering, and high-pressure injection components and stirring components are set up in the groove body, combining cooling components and filter components to ensure that the chain rail links are buffered and fall, and improve media temperature uniformity and circulation efficiency.

Benefits of technology

Effectively prevent chain rail links from being bumped and damaged, improve quenching treatment effect and efficiency, ensure medium temperature uniformity, and prevent scale blockage.

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Abstract

The utility model provides a caterpillar track section quenching device which comprises a quenching tank, a falling channel, an anti-collision assembly, a high-pressure injection assembly and an elevator, the quenching tank is provided with a tank body for containing a quenching medium, and the falling channel, the high-pressure injection assembly and the elevator are arranged in sequence; the falling channel obliquely extends into the groove body, the anti-collision assembly and the falling channel are installed in a combined mode, and the opening and closing state of the falling channel is controlled by the anti-collision assembly. The high-pressure spraying assembly is arranged in the tank body, and the high-pressure spraying assembly is in butt joint with the bottom end of the falling channel; the elevator obliquely extends out of the interior of the tank body, and the bottom end of the elevator is in butt joint with the high-pressure spraying assembly. The caterpillar track section quenching device can buffer a caterpillar track section when the caterpillar track section falls down, so that the caterpillar track section is prevented from being damaged due to collision when the caterpillar track section rapidly falls down.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal heat treatment, and more precisely to a quenching device for track links. Background Art

[0002] The quenching process is a commonly used heat treatment process. The treatment method is to heat the metal workpiece to a temperature above the critical temperature, hold it for a period of time, and then cool it at a rate greater than the critical cooling rate to obtain a product that meets the corresponding performance requirements. Currently, the quenching process is generally completed through a quenching tank. A quenching tank is a container for holding a quenching medium, and it can be divided into a quenching oil tank, a quenching water tank, a quenching brine tank, a quenching liquid tank, etc. according to the different quenching media. The workpiece to be quenched slides into the quenching tank for rapid cooling. Workpieces with a larger weight slide into the quenching tank at a faster speed, and it is easy to have situations such as bumping or jamming, resulting in workpiece damage, quenching tank damage, and affecting production efficiency. In addition, when the workpiece is quenched in the existing quenching tank, it is easy to cause an unsatisfactory quenching effect due to uneven heat distribution in the quenching medium; the increase in temperature of the quenching medium after long-term use will have an adverse effect on the quenching treatment effect; the oxide scale falling into the quenching tank will block the circulation system of the quenching tank.

[0003] A track link is a structure used to connect and transmit power in the crawlers of construction machinery such as excavators and bulldozers. It bears a large load and has a relatively large self-weight. In the processing process of track links, higher requirements are placed on their structural performance. The track links slide into the quenching tank at a faster speed and are prone to damage; the surface of the track links has many concave and convex surfaces, and it is even more likely to have a situation where the temperature of the quenching medium around the workpiece is uneven.

[0004] In summary, there is a need in the art to improve the quenching device for track links to prevent damage to the track links when they slide into the tank body, and at the same time improve the quenching treatment effect on the track links. Summary of the Utility Model

[0005] In view of this, the purpose of the present utility model is to provide a quenching device for track links, which is provided with an anti-collision component that plays a role in buffering the fall on the falling channel of the workpiece, a spraying component and a stirring component are arranged inside the tank body, and the tank body is combined with a cooling component and a filtering component to prevent the track links from being bumped and injured during the fall, and improve the quenching treatment effect and efficiency of the track links.

[0006] To achieve the above object, the present utility model provides a chain track link quenching device, including a quenching tank, a falling channel, an anti-collision component, a high-pressure injection component and a hoist. The quenching tank has a tank body for containing a quenching medium. The falling channel, the high-pressure injection component and the hoist are arranged in sequence. The falling channel obliquely extends into the tank body. The anti-collision component is combined and installed with the falling channel, and the open / closed state of the falling channel is controlled by the anti-collision component. The high-pressure injection component is arranged inside the tank body, and the high-pressure injection component is docked with the bottom end of the falling channel. The hoist obliquely extends out of the tank body, and the bottom end of the hoist is docked with the high-pressure injection component.

[0007] Preferably, the anti-collision component includes a baffle that slides up and down under control. When the baffle moves downward, it blocks the falling channel.

[0008] Preferably, the high-pressure injection component is a structure that injects simultaneously from above and below, and the chain track link that slides into the tank body is located in the middle of the high-pressure injection component.

[0009] Preferably, it includes a stirring component. The stirring component is arranged inside the tank body, and the stirring component is docked with the high-pressure injection component.

[0010] Preferably, it includes a circulation component. The circulation component is combined and installed with the quenching tank, and the circulation component is communicated with the tank body.

[0011] Preferably, the circulation component includes a circulation pump, and a filter screen is arranged at the liquid inlet of the circulation component.

[0012] Preferably, a cooling component is combined and arranged in the circulation component.

[0013] Compared with the prior art, the advantages of a chain track link quenching device disclosed by the present utility model are as follows: The chain track link quenching device can buffer the chain track link when it falls, preventing damage caused by collision when the chain track link falls rapidly; The chain track link quenching device is internally provided with an injection component and a stirring component, improving the temperature uniformity of the quenching medium in the tank body, effectively improving the quenching treatment effect and efficiency of the chain track link; The chain track link quenching device has a cooling component to keep the temperature of the quenching medium in the tank body meeting the process requirements, ensuring the quenching treatment effect; A filter screen is arranged at the inlet of the quenching medium circulation component of the chain track link quenching device, which can prevent the scale in the tank body from entering the quenching medium circulation component and causing blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] As Figure 1 shown is the front view of a quenching device for a track link of the present invention.

[0016] As Figure 2 shown is the top view of a quenching device for a track link of the present invention. Detailed implementation manners

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0018] As Figure 1 and Figure 2 shown, a quenching device for a track link of the present application includes a quenching tank 1, a falling channel 2, an anti-collision component 3, a high-pressure spraying component 4, a stirring component 5, a hoist 6, and a circulation component 7. The quenching tank 1 has a tank body 10 for containing a quenching medium. The falling channel 2, the high-pressure spraying component 4, and the hoist 6 are arranged in sequence. The falling channel 2 obliquely extends into the tank body 10. The anti-collision component 3 is combined and installed with the falling channel 2, and the opening and closing state of the falling channel 2 is controlled by the anti-collision component 3. The high-pressure spraying component 4 is arranged inside the tank body 10, and the high-pressure spraying component 4 is docked with the bottom end of the falling channel 2. The stirring component 5 is arranged inside the tank body 10, and the stirring component 5 is docked with the high-pressure spraying component 4. The hoist 6 obliquely extends out of the tank body 10, and the bottom end of the hoist 6 is docked with the high-pressure spraying component 4. The circulation component 7 is combined and installed with the quenching tank 1, and the circulation component 7 is communicated with the tank body 10.

[0019] The quenching device for the track link can buffer the track link when it falls through the anti-collision component 3, preventing damage caused by collision when the track link falls rapidly. The high-pressure spraying component 4 and the stirring component 5 are arranged inside the quenching device for the track link, which can improve the temperature uniformity of the quenching medium in the tank body 10 and effectively improve the quenching treatment effect and efficiency of the track link.

[0020] Specifically, the anti-collision component 3 includes a baffle that slides up and down under control. When the baffle moves downward, it blocks the falling channel 2 to block and buffer the falling track links. Then, when the baffle moves upward, the track links slide downward into the quenching medium in the tank 10 at a slower speed.

[0021] The high-pressure spraying component 4 has a structure that sprays simultaneously from above and below. The track links that slide into the tank 10 are located in the middle of the high-pressure spraying component 4. The track links are sprayed with the quenching medium simultaneously from above and below. By spraying from the upper part, the cooling speed is increased, and the hardenability of the track links is improved. By spraying from the lower part, the situation of yin-yang surfaces on the track links after quenching is prevented.

[0022] Preferably, two stirring components 5 are symmetrically arranged on the side of the high-pressure spraying component 4. The stirring component 4 has a liquid outlet spraying port facing the high-pressure spraying component 4, and sprays the quenching medium to the side of the track links, increasing the flow rate of the quenching medium around the track links, improving the hardenability of the track links, and at the same time improving the temperature uniformity of the quenching medium in the tank 10 and improving the quality of the quenching treatment.

[0023] The circulation component 7 includes a circulation pump. A filter screen is arranged at the liquid inlet of the circulation component 7 to prevent the scale in the tank 10 from entering the circulation component 7 of the quenching medium and causing blockage. Further, a cooling component is combined in the circulation component 7 to keep the temperature of the quenching medium in the tank 10 in line with the process requirements and ensure the effect of the quenching treatment.

[0024] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A track link quenching device, characterized in that, It includes a quenching tank, a falling channel, an anti-collision component, a high-pressure spraying component and a hoist. The quenching tank has a tank body for containing a quenching medium. The falling channel, the high-pressure spraying component and the hoist are arranged in sequence. The falling channel extends obliquely into the tank body. The anti-collision component is installed in combination with the falling channel, and the opening and closing state of the falling channel is controlled by the anti-collision component. The high-pressure spraying component is arranged inside the tank body, and the high-pressure spraying component is docked with the bottom end of the falling channel. The hoist extends obliquely out of the tank body, and the bottom end of the hoist is docked with the high-pressure spraying component.

2. The track link quenching device according to claim 1, characterized in that, The anti-collision component includes a baffle that slides up and down under control. When the baffle moves downward, it blocks the falling channel.

3. The track link quenching device according to claim 1, characterized in that, The high-pressure spraying component is a structure that sprays simultaneously from top and bottom. The chain track joints that slide into the tank body are located in the middle of the high-pressure spraying component.

4. The track link quenching device according to claim 1, wherein It includes a stirring component. The stirring component is arranged inside the tank body, and the stirring component is docked with the high-pressure spraying component.

5. The track link quenching device according to claim 1, characterized in that, It includes a circulation component. The circulation component is installed in combination with the quenching tank, and the circulation component is communicated with the tank body.

6. The track link quenching device according to claim 5, wherein The circulation component includes a circulation pump, and a filter screen is arranged at the liquid inlet of the circulation component.

7. The track link quenching device according to claim 5, characterized in that, A cooling component is integrally arranged in the circulation component.