Main traction lifting device of tin plating machine

By designing the main traction and lifting device of the tin coating machine, the lifting module and the driving mechanism are used to realize the synchronous movement of the main traction wheel, guide wheel and reversing wheel, solving the inconvenience and safety hazards caused by the high height of the traction wheel, and achieving convenient and safe wire reversing operations.

CN223134592UActive Publication Date: 2025-07-22KUNSHAN AOTELAI ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202422288845.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-07-22
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the photovoltaic welding tape tin coating machine, the wire replacement operation is inconvenient and safety hazards are present due to the high height of the traction wheel.

Method used

A main traction and lifting device of a tin coating machine is designed, including a lifting module, a sliding seat, a main traction wheel, a guide wheel, a reversing wheel, a driving mechanism and a limit switch. The main traction wheel, a guide wheel and a reversing wheel are driven to move up and down together through a servo motor to achieve convenient wire change.

Benefits of technology

The line change operation is completed without climbing high, which improves operation safety and simplifies the line change process.

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Abstract

The utility model discloses a main traction lifting device of a tin plating machine, which relates to the technical field of photovoltaic welding strip processing, solves the problem that wire replacement is inconvenient due to the fact that a traction wheel is too high in a photovoltaic welding wire cooling link, and comprises a device body and a lifting module, a sliding seat; the driving mechanism is in driving connection with the main traction wheel, and the driving mechanism is fixedly mounted on the sliding seat; a guide wheel and a reverse wheel; and the upper limiting switch and the lower limiting switch are located on the upper side and the lower side of the lifting module correspondingly and located on the moving path of the sliding base. According to the lifting device, when wire changing operation needs to be carried out, the main traction wheel, the guide wheel and the reversing wheel can be controlled by the lifting module to move downwards together to the position where the limiting switch is located, an operator can conveniently carry out threading, winding and other actions, climbing for wire changing is not needed, and the working efficiency is improved. After winding operation is completed, the lifting module controls the main traction wheel, the guide wheel and the reversing wheel to move upwards to the position where the upper limiting switch is located.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic solder strip processing, in particular to a main traction lifting device of a tin coating machine. Background Technique

[0002] Tinned copper solder strip is a key material in the manufacturing of photovoltaic industry equipment. In the tin coating equipment for photovoltaic solder strip, due to the need for a long cooling channel in the tin coating machine and the increasing wire speed, the cooling channel is continuously increased. There is a traction wheel at the top of the cooling channel for traction of the solder strip. When operating, the operator needs to rely on the equipment structure or other auxiliary equipment to perform the wire changing operation and wind the solder strip around the traction wheel at the top. And when climbing, one hand needs to hold the wire and the other hand needs to stabilize the body, which is very inconvenient to operate and has a certain degree of danger. Content of the Utility Model

[0003] The purpose of the utility model is to solve the above problems and design a main traction lifting device of a tin coating machine, which solves the problem that the excessive height of the traction wheel in the cooling link of photovoltaic solder wire brings inconvenience to wire changing.

[0004] To achieve the above purpose, the technical solution of the utility model is that a main traction lifting device of a tin coating machine includes a device body, and further includes:

[0005] A lifting module, which is vertically fixed on the device body;

[0006] A sliding seat, which is fixedly installed on the lifting module and is controlled by the lifting module to move up and down;

[0007] A main traction wheel and a driving mechanism, the driving mechanism is drivingly connected to the main traction wheel, and the driving mechanism is fixedly installed on the sliding seat;

[0008] A guide wheel and a reversing wheel, the guide wheel and the reversing wheel are located below the main traction wheel and are connected to the sliding seat through a connecting piece;

[0009] An upper limit switch and a lower limit switch, which are respectively located on the upper side and the lower side of the lifting module and are located on the moving path of the sliding seat.

[0010] Preferably, the guide wheel, the main traction wheel and the reversing wheel are sequentially offset from the inside to the outside of the device body.

[0011] Preferably, a guide wheel is rotatably connected to the lower side of the device body.

[0012] Preferably, the driving mechanism includes a servo motor and a speed reducer that is drivingly connected to the servo motor, and the speed reducer is fixed on the sliding seat and is drivingly connected to the main traction wheel.

[0013] Preferably, a first connecting member is provided on the sliding seat, a second connecting member is provided on the first connecting member, the guide wheel is rotatably connected to the second connecting member, and the reversing wheel is rotatably connected to the first connecting member.

[0014] Preferably, a strip-shaped hole is formed in the second connecting member, a bolt is arranged in the strip-shaped hole, and the second connecting member is fixed to the first connecting member through the bolt.

[0015] Preferably, an air duct plate is arranged inside the device body. The air duct plate includes a first air duct plate, a second air duct plate, and a third air duct plate connecting the two ends of the first air duct plate and the second air duct plate. A through annular air duct is formed inside the first air duct plate, the second air duct plate, and the third air duct plate. A plurality of air outlets are formed in the first air duct plate and the second air duct plate from top to bottom, and an air nozzle is installed at each air outlet.

[0016] Preferably, an air inlet plate is arranged on one side of the first air duct plate. An air inlet channel communicating with the air duct is formed inside the air inlet plate, and an air inlet communicating with the air inlet channel is provided on the air inlet plate.

[0017] Compared with the prior art, the beneficial effects are as follows:

[0018] When the wire-changing operation needs to be carried out in the lifting device of the present invention, the main traction wheel, the guide wheel, and the reversing wheel can be controlled by the lifting module to move downward together to the position where the limit switch is located. The operator can conveniently perform operations such as threading and winding the wire without climbing to a height to change the wire. After the winding operation is completed, the main traction wheel, the guide wheel, and the reversing wheel are controlled by the lifting module to move upward together to the position where the upper limit switch is located, solving the safety problem caused by climbing to a height to change the wire, and the wire-changing operation can be completed without auxiliary tools. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the overall structural schematic diagram of the main traction lifting device in the present invention;

[0020] Figure 2 is the structural schematic diagram of the lifting module and the driving mechanism in the main traction lifting device;

[0021] Figure 3 is Figure 2 the structural schematic diagram from another perspective of

[0022] Figure 4 is the top view plan of the main traction wheel, the guide wheel, and the reversing wheel in the main traction lifting device;

[0023] Figure 5 is the installation structural schematic diagram of the air duct plate and the air nozzle in the main traction lifting device;

[0024] Figure 6 is Figure 5 An enlarged view of the structure at position A in

[0025] Figure 7 A schematic diagram of the structure of the air duct plate in the main traction lifting device;

[0026] Figure 8 is Figure 7 An enlarged view of the structure at position B in

[0027] In the figure, 1 is the device body; 2 is the main traction wheel; 3 is the reversing wheel; 4 is the guide wheel; 5 is the drive mechanism; 51 is the servo motor; 52 is the reducer; 6 is the air duct plate; 61 is the first air duct plate; 62 is the second air duct plate; 63 is the third air duct plate; 64 is the air inlet plate; 641 is the air inlet; 601 is the air outlet; 7 is the guide wheel; 8 is the lifting module; 9 is the first connecting piece; 10 is the second connecting piece; 11 is the sliding seat; 12 is the upper limit switch; 13 is the lower limit switch; 14 is the air nozzle. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.

[0029] As Figures 1-3 shown, a preferred embodiment of the present invention provides a main traction lifting device for a soldering tin machine, which is used on a soldering tin machine for traction of photovoltaic welding tapes. The lifting device mainly includes components such as a device body 1, a lifting module 8, a sliding seat 11, a main traction wheel 2, a drive mechanism 5, a guide wheel 4, a reversing wheel 3, and an air duct plate 6. Among them, the lifting module 8 is vertically and fixedly installed inside the device body 1. The lifting module 8 adopts a motor-screw drive to control the combined structure of the main traction wheel 2 - guide wheel 4 - reversing wheel 3 to move up and down together.

[0030] The sliding seat 11 is fixedly installed on the lifting module 8. The drive mechanism 5 is composed of a servo motor 51 and a reducer 52. The output end of the servo motor 51 is in transmission connection with the input end of the reducer 52. The output end of the reducer 52 is in transmission connection with the main traction wheel 2. The reducer 52 is fixedly installed on the sliding seat 11. During operation, the servo motor 51 drives the main traction wheel 2 to rotate to traction the movement of the photovoltaic welding tape.

[0031] Refer to Figure 2, a first connecting member 9 is fixed to the lower side of the sliding seat 11 by bolts. A second connecting member 10 is connected to the lower end of the first connecting member 9. A plurality of strip holes are formed in the second connecting member 10, and bolts are arranged in the strip holes. The second connecting member 10 is perpendicular to the first connecting member 9 and is fixed by bolts. The reversing wheel 3 is rotatably connected to the first connecting member 9, and the guide wheel 4 is rotatably connected to the second connecting member 10. The horizontal position of the second connecting member 10 can be adjusted through the strip holes so as to adjust the distance between the guide wheel 4 and the reversing wheel 3.

[0032] When the wire needs to be changed, the lifting module 8 can be used to control the main traction wheel 2, the guide wheel 4 and the reversing wheel 3 to move downward together. Then, the photovoltaic welding tape is manually passed through the guide wheel 4, and then successively through the main traction wheel 2, the reversing wheel 3, and the main traction wheel 2. That is to say, the photovoltaic welding tape will be wound around the main traction wheel 2 twice.

[0033] Reference Figure 4 , the guide wheel 4, the main traction wheel 2 and the reversing wheel 3 are arranged in a staggered manner in sequence from the inner side to the outer side of the device body 1. In this way, the two photovoltaic welding tapes wound around the main traction wheel 2 will also be staggered and will not overlap and entangle with each other, which is also helpful for the main traction wheel 2 to traction the photovoltaic welding tape to move.

[0034] Such as Figure 1 As shown, a rotating shaft is arranged on the lower side of the device body 1, and a guide wheel 7 is installed on the rotating shaft. The guide wheel 7 is rotatably connected to the rotating shaft. Finally, the photovoltaic welding tape passing through the main traction wheel 2 will vertically downward and pass through the guide wheel 7. After being turned by the guide wheel 7, it will pass out from the side of the device body 1.

[0035] Reference Figure 3 , in order to limit the up and down movement position of the main traction wheel 2, an upper limit switch 12 and a lower limit switch 13 are respectively arranged on the upper and lower sides of the lifting module 8. The limit switch is composed of a photoelectric sensor and a light blocking piece. The photoelectric sensor is fixedly installed on the lifting module 8, and the light blocking piece is fixedly installed on the sliding seat 11. When the sliding seat 11 moves up and down, the light blocking piece will successively pass through the upper and lower two photoelectric sensors, so as to detect whether the main traction wheel 2 reaches the specified position.

[0036] Such as Figures 5-8 As shown, the air duct plate 6 is installed inside the device body 1, and the main traction wheel 2, the guide wheel 4 and the reversing wheel 3 are all located in front of the air duct plate 6. A plurality of air nozzles 14 are installed on the air duct plate 6, and the photovoltaic welding tape can be blown through the air nozzles 14 to cool the photovoltaic welding tape.

[0037] The air duct plate 6 is a square frame structure formed by combining a first air duct plate 61, a second air duct plate 62, and a third air duct plate 63. The upper and lower ends of the first air duct plate 61 and the second air duct plate 62 are both connected by the third air duct plate 63. There is a channel inside the first air duct plate 61, the second air duct plate 62, and the two third air duct plates 63, jointly forming an annular air duct. At the same time, there are a number of air outlets 601 on the front side of the first air duct plate 61 and the second air duct plate 62. The number of air outlets 601 is arranged at equal intervals from top to bottom. A nozzle 14 is installed on each air outlet 601. The cooling air in the air duct is ejected through the nozzle 14 to cool the photovoltaic welding tape.

[0038] A wind inlet plate 64 is welded to one side of the first air duct plate 61. The inner side of the wind inlet plate 64 also has an air duct, which is an air inlet channel. The air inlet channel is connected to the air duct. At the same time, there is an air inlet 641 on the wind inlet plate 64. The air inlet 641 is connected to an external air source. The cold area air will enter the air duct through the air inlet channel and then be ejected through the nozzle 14.

[0039] The first air duct plate 61 and the second air duct plate 62 are respectively located on the left and right sides of the main traction wheel 2, and the distance between the first air duct plate 61 and the second air duct plate 62 is approximately the same as the diameter of the main traction wheel 2. Therefore, the cooling air ejected from the nozzles 14 on the first air duct plate 61 and the second air duct plate 62 just faces the photovoltaic welding tape to quickly cool the photovoltaic welding tape.

[0040] The above technical solution only reflects the preferred technical solution of the technical solution of the present utility model. Some changes that may be made to some parts by those skilled in the art of the present technology all reflect the principle of the present utility model and fall within the protection scope of the present utility model.

Claims

1. A main traction lifting device for a tin coating machine, comprising a device body (1), characterized in that, Further included are: a lifting module (8) vertically fixed on the device body (1); a sliding seat (11) fixedly installed on the lifting module (8) and controlled by the lifting module (8) to move the sliding seat (11) up and down; a main traction wheel (2) and a driving mechanism (5), the driving mechanism (5) being drivingly connected to the main traction wheel (2), and the driving mechanism (5) being fixedly installed on the sliding seat (11); a guide wheel (4) and a reversing wheel (3), the guide wheel (4) and the reversing wheel (3) being located below the main traction wheel (2) and connected to the sliding seat (11) through a connecting member; an upper limit switch (12) and a lower limit switch (13), respectively located on the upper side and the lower side of the lifting module (8) and on the moving path of the sliding seat (11).

2. The main traction lifting device of a tin coating machine according to claim 1, characterized in that, The guide wheel (4), the main traction wheel (2) and the reversing wheel (3) are sequentially offset from the inside to the outside of the device body (1).

3. The main traction lifting device of a tin coating machine according to claim 1, characterized in that, A guide wheel (7) is rotatably connected to the lower side of the device body (1).

4. The main traction lifting device of a tin coating machine according to claim 1, characterized in that, The driving mechanism (5) includes a servo motor (51) and a speed reducer (52) drivingly connected to the servo motor (51), the speed reducer (52) being fixed on the sliding seat (11) and drivingly connected to the main traction wheel (2).

5. The main traction lifting device of a tin coating machine according to claim 1, characterized in that, A first connecting member (9) is provided on the sliding seat (11), a second connecting member (10) is provided on the first connecting member (9), the guide wheel (4) is rotatably connected to the second connecting member (10), and the reversing wheel (3) is rotatably connected to the first connecting member (9).

6. The main traction lifting device of a tin coating machine according to claim 5, characterized in that, A strip-shaped hole is formed in the second connecting member (10), a bolt is provided in the strip-shaped hole, and the second connecting member (10) is fixed to the first connecting member (9) through the bolt.

7. The main traction lifting device of a tin coating machine according to claim 1, characterized in that, An air duct plate (6) is provided inside the device body (1), the air duct plate (6) includes a first air duct plate (61), a second air duct plate (62), and a third air duct plate (63) connecting the two ends of the first air duct plate (61) and the second air duct plate (62). A through annular air duct is formed inside the first air duct plate (61), the second air duct plate (62) and the third air duct plate (63). A plurality of air outlets (601) are formed in the first air duct plate (61) and the second air duct plate (62) from top to bottom, and an air nozzle (14) is installed at each air outlet (601).

8. The main traction lifting device of a tin coating machine according to claim 7, characterized in that, An air inlet plate (64) is provided on one side of the first air duct plate (61), an air inlet channel communicating with the air duct is formed inside the air inlet plate (64), and an air inlet (641) communicating with the air inlet channel is provided on the air inlet plate (64).