Framing and cleaning device for photovoltaic module manufacturing

Abstract

The utility model discloses a framing cleaning device for photovoltaic module manufacturing, and relates to the technical field of cleaning equipment. The framing and cleaning device for photovoltaic module manufacturing comprises a soaking box and a water collecting box, the tops of the soaking box and the water collecting box are fixedly connected with a shielding shell, a driving device and a cleaning mechanism are arranged in the shielding shell, the driving device comprises a first motor, and the output end of the first motor is fixedly connected with a ball screw; a sliding block is arranged on the outer surface of the ball screw, a protection box is fixedly connected to the lower surface of the sliding block, a second motor is fixedly connected to the interior of the protection box, a first air cylinder is fixedly connected to an output shaft of the second motor, and a mechanical gripper is fixedly connected to the bottom end of the first air cylinder; according to the photovoltaic module frame cleaning device, a photovoltaic module frame can be soaked in the soaking box, flushed by the first cleaning mechanism and flushed by the second cleaning mechanism in sequence, the whole process is high in automation degree, the working efficiency is improved, and the cleaning effect is also improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a frame cleaning device for photovoltaic module manufacturing. Background Technique

[0002] The process of framing photovoltaic modules mainly refers to fixing the photovoltaic modules in a frame to increase the strength of the modules, further seal the modules, and extend the service life of the modules. The framing process not only involves the selection of the frame, but also includes the use of specific materials and technologies to ensure the stability and durability of the photovoltaic modules. The main functions of the frame include protecting the modules, improving the overall mechanical strength, enhancing the sealing degree, and facilitating the installation and transportation of the modules. The materials of the frame can be aluminum alloy, stainless steel, composite materials, etc. The specific selection depends on factors such as cost, performance requirements, and usage environment. For example, aluminum alloy frames are widely used due to their light weight, high strength, insulation and other characteristics. The existing frame cleaning device for photovoltaic module manufacturing has poor cleaning effect, is difficult to clean the frame sufficiently, and has low automation degree, resulting in poor cleaning efficiency. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a frame cleaning device for photovoltaic module manufacturing to solve the problems mentioned in the above background technique.

[0004] To achieve the above objectives, the utility model is realized through the following technical solutions: A frame cleaning device for photovoltaic module manufacturing includes a soaking tank and a water collecting tank. A shielding housing is fixedly connected to the tops of the soaking tank and the water collecting tank. A driving device and a cleaning mechanism are arranged inside the shielding housing. The driving device includes a first motor. The output end of the first motor is fixedly connected to a ball screw. A slider is arranged on the outer surface of the ball screw. A protective box is fixedly connected to the lower surface of the slider. A second motor is fixedly connected inside the protective box. The output shaft of the second motor is fixedly connected to a first cylinder. A mechanical gripper is fixedly connected to the bottom end of the first cylinder. The cleaning mechanism includes a fixing plate and a liquid storage tank. A second cylinder is fixedly connected to the lower surface of the fixing plate. A water pump and a liquid inlet hopper are fixedly connected to the upper surface of the liquid storage tank. A liquid suction pipe is fixedly connected to the bottom of the water pump. A liquid guiding hose is fixedly connected to the top of the water pump. The output end of the liquid guiding hose is fixedly connected to a liquid spraying head.

[0005] Preferably, support legs are fixedly connected to the corners of the lower surface of the soaking tank. A filter screen is fixedly connected to the inner surface of the water collecting tank. The number of the cleaning mechanisms is two groups.

[0006] Preferably, a first drain pipe is fixedly connected to the outer surface of the soaking tank, a second drain pipe is fixedly connected to the bottom of the water collecting tank, and opening and closing valves are fixedly connected to the outer surfaces of the first drain pipe and the second drain pipe.

[0007] Preferably, the outer surface of the first motor is fixedly connected to the outer surface of the shielding housing, the output end of the ball screw is rotatably connected to the inner surface of the shielding housing, and the output shaft of the second motor penetrates through the protection box and extends to the outside.

[0008] Preferably, the outer surface of the fixing plate is fixedly connected to the inner surface of the shielding housing, and the outer surfaces of the liquid inlet hopper and the liquid extraction pipe penetrate through the liquid storage tank and extend into the inner cavity.

[0009] Preferably, the outer surface of the liquid guiding hose penetrates through the shielding housing and extends into the inner cavity, a connecting shell is fixedly connected to the outer surface of the liquid guiding hose, and the bottom end of the second air cylinder is fixedly connected to the outer surface of the connecting shell.

[0010] Advantageous Effects

[0011] The present utility model provides a frame cleaning device for photovoltaic module manufacturing. It has the following advantageous effects:

[0012] (1) For the frame cleaning device for photovoltaic module manufacturing, through the cooperation among the driving device, the soaking tank and the cleaning mechanism, the frame of the photovoltaic module can sequentially pass through the soaking in the soaking tank, the flushing by the first group of cleaning mechanisms and the flushing by the second group of cleaning mechanisms. The soaking in the soaking tank can dissolve the stubborn dirt on the frame, enabling the frame to be preliminarily processed. The flushing by the first group of cleaning mechanisms makes the frame be cleaned for the second time, making the frame be cleaned more thoroughly. The second group of cleaning mechanisms is used to rinse the cleaning liquid on the frame. The whole process has a high degree of automation, improving the work efficiency and the cleaning effect.

[0013] (2) For the frame cleaning device for photovoltaic module manufacturing, through the driving device and the cleaning mechanism, the second motor of the driving device can drive the frame to rotate, and the second air cylinder of the cleaning mechanism can drive the spray head to move up and down, so that the frame can be flushed in all directions, greatly improving the flushing efficiency and enabling the frame to be flushed more fully. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the whole of the present utility model;

[0015] Figure 2 is a schematic structural diagram of the second perspective of the whole of the present utility model;

[0016] Figure 3 is a schematic cross-sectional structural diagram of the whole of the present utility model;

[0017] Figure 4 This is a schematic structural diagram of the driving device of the present utility model;

[0018] Figure 5 This is a schematic structural diagram of the cleaning mechanism of the present utility model.

[0019] In the figure: 1, soaking tank; 2, water collecting tank; 3, support leg; 4, shielding housing; 5, driving device; 51, first motor; 52, ball screw; 53, slider; 54, protection box; 55, second motor; 56, first cylinder; 57, mechanical gripper; 6, cleaning mechanism; 61, fixing plate; 62, liquid storage tank; 63, second cylinder; 64, water pump; 65, liquid inlet hopper; 66, liquid suction pipe; 67, liquid guiding hose; 68, liquid spraying head; 69, connecting shell; 7, first drain pipe; 8, second drain pipe; 9, opening and closing valve; 10, filter screen. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] Embodiment 1:

[0022] As Figures 1-5 shown, the present utility model provides a framing and cleaning device for photovoltaic module manufacturing, including a soaking tank 1 and a water collecting tank 2. The top of the soaking tank 1 and the water collecting tank 2 are fixedly connected with a shielding housing 4. The inside of the shielding housing 4 is provided with a driving device 5 and a cleaning mechanism 6. The driving device 5 includes a first motor 51. The output end of the first motor 51 is fixedly connected with a ball screw 52. The outer surface of the ball screw 52 is provided with a slider 53. The lower surface of the slider 53 is fixedly connected with a protection box 54. The inside of the protection box 54 is fixedly connected with a second motor 55. The output shaft of the second motor 55 is fixedly connected with a first cylinder 56. The bottom end of the first cylinder 56 is fixedly connected with a mechanical gripper 57. The cleaning mechanism 6 includes a fixing plate 61 and a liquid storage tank 62. The lower surface of the fixing plate 61 is fixedly connected with a second cylinder 63. The upper surface of the liquid storage tank 62 is fixedly connected with a water pump 64 and a liquid inlet hopper 65. The bottom of the water pump 64 is fixedly connected with a liquid suction pipe 66. The top of the water pump 64 is fixedly connected with a liquid guiding hose 67. The output end of the liquid guiding hose 67 is fixedly connected with a liquid spraying head 68.

[0023] Specifically, the corners of the lower surface of the soaking tank 1 are fixedly connected with support legs 3. The inner surface of the water collecting tank 2 is fixedly connected with a filter screen 10. The number of the cleaning mechanisms 6 is two groups.

[0024] Specifically, a first drain pipe 7 is fixedly connected to the outer surface of the soaking tank 1, a second drain pipe 8 is fixedly connected to the bottom of the water collecting tank 2, and on-off valves 9 are fixedly connected to the outer surfaces of the first drain pipe 7 and the second drain pipe 8.

[0025] Specifically, the outer surface of the first motor 51 is fixedly connected to the outer surface of the shielding housing 4, the output end of the ball screw 52 is rotatably connected to the inner surface of the shielding housing 4, and the output shaft of the second motor 55 penetrates through the protection box 54 and extends to the outside.

[0026] Specifically, the outer surface of the fixing plate 61 is fixedly connected to the inner surface of the shielding housing 4, and the outer surfaces of the liquid inlet hopper 65 and the liquid extraction pipe 66 penetrate through the liquid storage tank 62 and extend into the inner cavity.

[0027] Specifically, the outer surface of the liquid guide hose 67 penetrates through the shielding housing 4 and extends into the inner cavity, a connection shell 69 is fixedly connected to the outer surface of the liquid guide hose 67, and the bottom end of the second cylinder 63 is fixedly connected to the outer surface of the connection shell 69.

[0028] The working principle and beneficial effects of the above embodiments.

[0029] During use, two sets of cleaning mechanisms 6 are provided. The first set of cleaning mechanism 6 is close to the soaking tank 1, and the second set of cleaning mechanism 6 is far from the soaking tank 1. Cleaning liquid is injected into both the soaking tank 1 and the liquid storage tank 62 of the first set of cleaning mechanism 6, and then clean water is injected into the liquid storage tank 62 of the second set of cleaning mechanism 6. The framed photovoltaic module is clamped by the mechanical gripper 57. The first motor 51 is controlled to move the slider 53 along the ball screw 52, so that the mechanical gripper 57 moves to directly above the soaking tank 1. The first cylinder 56 is controlled to extend, so that the mechanical gripper 57 immerses the frame in the soaking tank 1. After the frame is immersed for a period of time, the first cylinder 56 is controlled to shorten, so that the frame leaves the soaking tank 1. The first motor 51 is controlled to drive the slider 53 to move the frame to the first set of cleaning mechanism 6. The water pump 64 of the first set is started, so that the cleaning liquid in the liquid storage tank 62 is sprayed out from the spray head 68 and sprayed onto the frame. At the same time, the second cylinder 63 is started to drive the spray head 68 to move up and down, so that the cleaning liquid sprayed by the spray head 68 fully flushes the frame. Then, the first motor 51 is controlled to drive the slider 53 to move the frame to the second set of cleaning mechanism 6. The water pump 64 of the second set is started, so that the clean water in the liquid storage tank 62 is sprayed out from the spray head 68 and sprayed onto the frame. At the same time, the second cylinder 63 is started to drive the spray head 68 to move up and down, so that the clean water sprayed by the spray head 68 fully flushes the frame. After soaking in the soaking tank 1 and flushing by the first set of cleaning mechanism 6, the dirt on the frame can be fully cleaned. Then, the second set of cleaning mechanism 6 is used to flush the cleaning liquid on the frame, and the cleaning work of the frame can be completed. The whole process is operated through the control system. By providing the shielding housing 4, the splashing liquid during the flushing process can be blocked, so as to prevent the liquid splashing from affecting the working environment.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation. An element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0031] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A frame mounting and cleaning device for photovoltaic module manufacturing, comprising an immersion tank (1) and a water collecting tank (2), characterized in that: A shielding housing (4) is fixedly connected to the tops of the soaking tank (1) and the water collecting tank (2). A driving device (5) and a cleaning mechanism (6) are arranged inside the shielding housing (4). The driving device (5) includes a first motor (51). The output end of the first motor (51) is fixedly connected to a ball screw (52). A slider (53) is arranged on the outer surface of the ball screw (52). The lower surface of the slider (53) is fixedly connected to a protection box (54). A second motor (55) is fixedly connected inside the protection box (54). The output shaft of the second motor (55) is fixedly connected to a first air cylinder (56). The bottom end of the first air cylinder (56) is fixedly connected to a mechanical gripper (57). The cleaning mechanism (6) includes a fixing plate (61) and a liquid storage tank (62). The lower surface of the fixing plate (61) is fixedly connected to a second air cylinder (63). A water pump (64) and a liquid inlet hopper (65) are fixedly connected to the upper surface of the liquid storage tank (62). The bottom of the water pump (64) is fixedly connected to a liquid suction pipe (66). The top of the water pump (64) is fixedly connected to a liquid guiding flexible pipe (67). The output end of the liquid guiding flexible pipe (67) is fixedly connected to a liquid spraying head (68).

2. The framing and cleaning device for manufacturing a photovoltaic module according to claim 1, wherein: Support legs (3) are fixedly connected to the corners of the lower surface of the soaking tank (1). A filter screen (10) is fixedly connected to the inner surface of the water collecting tank (2). The number of the cleaning mechanisms (6) is two groups.

3. A frame mounting and cleaning device for manufacturing a photovoltaic module according to claim 1, characterized in that: A first liquid discharge pipe (7) is fixedly connected to the outer surface of the soaking tank (1). A second liquid discharge pipe (8) is fixedly connected to the bottom of the water collecting tank (2). Opening and closing valves (9) are fixedly connected to the outer surfaces of the first liquid discharge pipe (7) and the second liquid discharge pipe (8).

4. A frame mounting and cleaning device for manufacturing a photovoltaic module according to claim 1, characterized in that: The outer surface of the first motor (51) is fixedly connected to the outer surface of the shielding housing (4). The output end of the ball screw (52) is rotatably connected to the inner surface of the shielding housing (4). The output shaft of the second motor (55) penetrates through the protection box (54) and extends to the outside.

5. A frame mounting and cleaning device for manufacturing a photovoltaic module according to claim 1, characterized in that: The outer surface of the fixing plate (61) is fixedly connected to the inner surface of the shielding housing (4). The outer surfaces of the liquid inlet hopper (65) and the liquid suction pipe (66) penetrate through the liquid storage tank (62) and extend to the inner cavity.

6. A frame mounting and cleaning device for manufacturing a photovoltaic module according to claim 1, characterized in that: The outer surface of the liquid guiding flexible pipe (67) penetrates through the shielding housing (4) and extends to the inner cavity. A connecting shell (69) is fixedly connected to the outer surface of the liquid guiding flexible pipe (67). The bottom end of the second air cylinder (63) is fixedly connected to the outer surface of the connecting shell (69).

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