Gradient hyperbolic plate with corrugated section for appearance decoration

Through the multi-point molding process, the corrugated hyperbolic plate is split into multiple veneers. Combined with multiple processing methods, the processing problems of corrugated hyperbolic plates in traditional processes are solved, and high-precision and beautiful decorative effects are achieved.

CN223135539UActive Publication Date: 2025-07-22JIANGXI FANGFANG DAZHI MFG TECH CO LTD
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Patent Information

Application Number
CN202421832761.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-22
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Traditional processes are difficult to process corrugated hyperbolic plates of complex shapes, especially the perfect transition and connection of curvature, resulting in high processing difficulty and low accuracy.

Method used

The multi-point forming process is used to split the corrugated hyperbolic plate into multiple single corrugated plates. Through milling, punching, multi-point forming, arc rolling, correction, laser welding, grinding and other processing methods, combined with optimized structure, reduce welding volume and improve accuracy.

Benefits of technology

High-precision processing of corrugated hyperbolic plates is achieved, ensuring the aesthetic effect of arc transition, and improving processing efficiency and product structural strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

A gradient hyperbolic plate with an appearance decoration corrugated section comprises a corrugated hyperbolic plate (1), a top plate (2), a bottom plate (3), a left side plate (4) and a right side plate (5). The cross section of the corrugated hyperbolic plate is corrugated, and the corrugated hyperbolic plate is provided with complex curved surfaces with curvatures in two directions; the top plate is arranged at the upper end of the corrugated hyperbolic plate and connected with the upper end of the corrugated hyperbolic plate, and two ends are connected with the left and right side plates; the bottom plate is arranged at the lower end of the corrugated hyperbolic plate and connected with the lower end of the corrugated hyperbolic plate, and two ends are connected with the left and right side plates; the left side plate and the right side plate are respectively arranged on two sides of the corrugated hyperbolic plate and connected with two sides of the corrugated hyperbolic plate, and are connected with the top plate and the bottom plate up and down. By designing a multi-point forming process technology, the manufacturing problem of the corrugated hyperbolic plate is solved, the welding amount is reduced, the accuracy of arc transition is ensured, and the process problem of the corrugated hyperbolic plate is perfectly solved.
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Description

Technical Field

[0001] The utility model relates to a gradient hyperbolic plate with a corrugated cross-section for appearance decoration, belonging to the technical field of aluminum alloy decorative building materials. Background Art

[0002] At present, the demand for the exterior wall decoration effect of buildings in the architectural design industry is becoming more and more diversified. Among them, some special shapes are used more frequently, but the shapes are relatively complex and difficult to process with traditional processes. The corrugated hyperbolic plate is one of them. The whole is undulating in a corrugated shape, composed of multiple corrugations connected together, and the effect is very shocking. It is one of the common special-shaped plates. The difficulty lies in the forming and connection of the hyperbolic corrugations, connecting multiple corrugations into a whole.

[0003] The traditional processing method of the hyperbolic plate is to use a wooden mold for forming, but it cannot achieve the effect for a hyperbolic plate with a corrugated shape and curvatures in two directions, and the curvature cannot achieve a perfect transition. Therefore, the multi-point forming process needs to be adopted for the processing of the corrugated hyperbolic plate. It can process multiple corrugations into shape, reduce the welding amount, increase the accuracy and achieve a smooth transition, and the whole presents an arc shape to ensure beauty. Summary of the Invention

[0004] The purpose of the utility model is to propose a gradient hyperbolic plate with a corrugated cross-section for appearance decoration in order to solve the defects existing in the traditional processing method of the hyperbolic plate.

[0005] The technical solution implemented by the utility model is as follows: a gradient hyperbolic plate with a corrugated cross-section for appearance decoration, including a corrugated hyperbolic plate, a top plate, a bottom plate, a left side plate and a right side plate.

[0006] The cross-section of the corrugated hyperbolic plate presents a corrugated shape and is a complex curved surface with curvatures in two directions. The corrugated hyperbolic plate is disassembled into multiple single corrugated plates, processed and formed by an advanced multi-point forming process, reducing the welding amount and increasing the accuracy, and then connecting multiple corrugated hyperbolic plates.

[0007] The top plate is at the upper end of the corrugated hyperbolic plate, connected to the upper end of the corrugated hyperbolic plate, and the two ends are connected to the left and right side plates.

[0008] The bottom plate is at the lower end of the corrugated hyperbolic plate, connected to the lower end of the corrugated hyperbolic plate, and the two ends are connected to the left and right side plates.

[0009] The left and right side plates are respectively on both sides of the corrugated hyperbolic plate, connected to both sides of the corrugated hyperbolic plate, and connected to the top and bottom plates up and down. The side plate is shaped like a curved sickle, and there is a notch on one side, which is used for dry hanging installation.

[0010] The corrugated hyperbolic plate, the top plate, the bottom plate, the left side plate and the right side plate are all made of aluminum alloy.

[0011] The beneficial effects of the present utility model are as follows. By designing the multi-point forming process technology, the present utility model solves the problem of preparing corrugated hyperbolic plates, reduces the welding amount, ensures the perfect accuracy of the arc transition, and perfectly solves the process problems of corrugated hyperbolic plates. By optimizing the structure and improving the processing method, a variety of processing methods such as milling, punching, multi-point forming process technology, rolling arc, correction, laser welding, and polishing are combined to improve the accuracy of the product and ensure the overall decorative effect. The assembled plate has the advantages of high accuracy, simple processing, long service life, high structural strength, and beauty. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0013] Figure 2 is an exploded view of the overall structure of the present utility model;

[0014] Figure 3 is a top view of the present utility model;

[0015] Figure 4 is a developed view of the present utility model;

[0016] In the figure, 1 is a corrugated hyperbolic plate; 2 is a top plate; 3 is a bottom plate; 4 is a left side plate; 5 is a right side plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The detailed embodiments of the present utility model are as Figure 1 and Figure 2 shown.

[0018] In this embodiment, a gradient hyperbolic plate with a corrugated cross-section for appearance decoration includes a corrugated hyperbolic plate 1, a top plate 2, a bottom plate 3, a left side plate 4, and a right side plate 5.

[0019] The plate structure of this embodiment is a box-shaped corrugated hyperbolic plate, which is assembled and welded using a mold. Based on the corrugated hyperbolic plate 1, the plate cut by a milling machine is processed into the designed effect using the multi-point forming process, and then four small corrugated hyperbolic plates are welded together to form a large corrugated hyperbolic plate; then the outer arc edge of the left side plate 4 is laser welded to the left side of the corrugated hyperbolic plate 1; the outer arc edge of the right side plate 5 is laser welded to the right side of the corrugated hyperbolic plate 1.

[0020] The top plate 2 is stuck at the upper end of the corrugated hyperbolic plate 1, and laser welding is used in the corrugation; the bottom plate 3 is stuck at the lower end of the corrugated hyperbolic plate 1, and laser welding is used in the corrugation; the welding method from the back is adopted to avoid having welds on the front, ensuring the beauty of the appearance surface. The top plate 2 is welded at the uppermost end, and the bottom plate 3 is welded at the lowermost end, which can reduce the deformation of the shape and perfectly connect with other plate types.

[0021] As Figure 2As shown, the left side plate 4 and the right side plate 5 of this embodiment are symmetrical in shape left and right, both in the shape of a sickle, and notches are provided on the inner arc sides to facilitate the connection of the components to the keel.

[0022] The top plate 2 and the bottom plate 3 are symmetrical in shape up and down, and one side is corrugated, the same as the cross-sectional shape of the hyperbolic plate.

[0023] As Figure 4 shown, the corrugated hyperbolic plate 1 of this embodiment unfolds into a rectangle and is composed of 4 pieces. The top plate 2 and the bottom plate 3 are of special shapes, and one side is a corrugated edge, the same as the cross-sectional shape of the hyperbolic plate.

[0024] As Figure 3 shown, the top plate 2 of this embodiment is laser-connected to the upper end of the corrugated hyperbolic plate 1, and the left and right ends are connected to the left side plate 4 and the right side plate 5.

[0025] The top plate 2 and the bottom plate 3 of this embodiment are respectively connected to the corrugated hyperbolic plate up and down. They are corrugated up and down, and are processed by milling to connect other plate types at the upper and lower ends to ensure the same size.

[0026] The corrugated hyperbolic plate of this embodiment can be butted with hyperbolic plates of different cross-sections at the upper and lower ends, and the left and right arc plates can be adjusted according to the actual required cross-sectional dimensions, which is flexible and changeable, making the whole structure more beautiful. This component is welded, and a water circulation system is made according to the principle of a refrigerator, and cold water takes away the heat of welding to reduce welding deformation.

[0027] After the overall processing is completed, it is assembled by template welding, and laser welding is used for welding to reduce welding deformation. Then the assembled plate is polished as a whole. Finally, fluorocarbon paint is sprayed on the assembled plate by a three-coat and two-bake process.

Claims

1. A gradient hyperbolic plate with a corrugated cross-section for appearance decoration, characterized in that, The gradient hyperbolic plate includes a corrugated hyperbolic plate, a top plate, a bottom plate, a left side plate, and a right side plate; the cross-section of the corrugated hyperbolic plate presents a corrugated shape and is a complex curved surface with curvature in two directions. The corrugated hyperbolic plate is disassembled into multiple single corrugated plates, processed and formed through an advanced multi-point forming process, and then multiple corrugated hyperbolic plates are connected; the top plate is at the upper end of the corrugated hyperbolic plate, connected to the upper end of the corrugated hyperbolic plate, and its two ends are connected to the left and right side plates; the bottom plate is at the lower end of the corrugated hyperbolic plate, connected to the lower end of the corrugated hyperbolic plate, and its two ends are connected to the left and right side plates; the left side plate and the right side plate are respectively on both sides of the corrugated hyperbolic plate, connected to both sides of the corrugated hyperbolic plate, and connected to the top plate and the bottom plate at the upper and lower ends.

2. The gradient hyperbolic plate with a corrugated cross-section for appearance decoration according to claim 1, wherein, The side plate is shaped like a curved sickle, and there is a notch on one side, which is used for dry hanging installation.

3. A gradient hyperbolic plate with a corrugated cross-section for appearance decoration according to claim 1, characterized in that The corrugated hyperbolic plate, the top plate, the bottom plate, the left side plate, and the right side plate are all made of aluminum alloy.