Smoke exhaust and dust removal equipment for extra-long tunnel construction
By setting up I-shaped guide rails and servo motor-driven roller systems in the extra-length tunnel, combined with fans and spray heads, automatic smoke and dust removal is achieved, solving the problem of manual operation, reducing labor intensity and improving dust removal effect.
Patent Information
- Application Number
- CN202422612119.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-29
AI Technical Summary
During the construction of existing special-length tunnels, smoke exhaust and dust removal equipment cannot move automatically and requires manual operation, which affects the construction progress and increases labor intensity.
Design a device including a dust removal box and an I-shaped long guide rail, and use a servo motor to drive the roller to move along the guide rail, combining the fan and the shower head to achieve automatic dust removal, and has two dust removal methods: wind power and water spray.
The dust removal box is automatically moved in the tunnel, reducing labor intensity, and improving the smoke exhaust effect through two dust removal methods without affecting the tunnel construction progress.
Smart Images

Figure CN223136189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal in extra-long tunnel construction, and specifically relates to a smoke exhaust and dust removal device for extra-long tunnel construction. Background Technique
[0002] A tunnel refers to an engineering structure buried in the stratum, which is a form of human utilization of underground space. For railways, a tunnel with a total length of more than 10,000 meters is an extra-long tunnel, and for highways, a tunnel with a total length of more than 3,000 meters is an extra-long tunnel; when constructing an extra-long tunnel, due to the long length of the extra-long tunnel, smoke and dust cannot be quickly discharged from the tunnel entrance, so it is necessary to use a smoke exhaust and dust removal device for dust removal operations to provide a construction environment.
[0003] In the patent document with the publication number of CN216691141U that has been published, a smoke exhaust and dust removal device for extra-long tunnel construction in mountainous and plateau areas is disclosed. In this published patent document, a fan is used for ventilation and exhaust, a water pump pumps water from a water tank into a spray head for spraying, and the spraying is more comprehensive for dust reduction. A dust collector sucks dust into a treatment box through an air duct for collection, and the dust attached to the air duct is greatly reduced through dust reduction. By turning a bolt, the L-shaped block is separated from the fixation, and by holding the U-shaped handle and moving it, the U-shaped handle drives the treatment box to be separated from the fixed box, and at this time, it is convenient to collect dust for cleaning; however, in the above published patent document, during the process of smoke exhaust and dust removal in an extra-long tunnel, since the dust removal device cannot move along the extra-long tunnel, manual control of the moving direction is required, resulting in a large working intensity, and the dust removal device of the above patent needs to move on the ground, which will also affect the normal construction of the extra-long tunnel. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a smoke exhaust and dust removal device for extra-long tunnel construction, which solves the problems raised in the background technique.
[0005] The embodiment of the present application provides a smoke exhaust and dust removal device for extra-long tunnel construction, including a dust removal box and an extra-long tunnel. Matching I-shaped long guide rails are symmetrically and fixedly installed on the inner wall of the top of the extra-long tunnel. Connectors are fixedly installed on both sides of the front and rear parts of the dust removal box, and the dust removal box is located below the two I-shaped long guide rails. A roller is rotatably installed inside the connector. A servo motor is fixedly installed at the bottom of one of the connectors, and the output end of the servo motor is fixedly installed with the lower end of one of the rollers. A part of the roller is inside the I-shaped long guide rail, and a frosted sleeve is fixedly connected to the outer wall of the roller. The frosted sleeve contacts the I-shaped long guide rail. Two partitions are fixedly connected inside the dust removal box, and the two partitions divide the interior of the dust removal box into a water chamber and two dust suction chambers.
[0006] By adopting the above technical solution, the dust removal box is arranged above the inside of the extra-long tunnel, which does not affect the construction in the extra-long tunnel. The servo motor drives a roller to rotate. Since the abrasive sleeve contacts the I-shaped long guide rail, the dust removal box can be driven to move along the I-shaped long guide rail, so that the dust removal box can move along the extra-long tunnel without manual labor.
[0007] Optionally, the lower parts on both sides of the dust removal box penetrate and are connected with the intake pipes in an interference fit, and a plurality of exhaust holes are formed in the upper parts on both sides of the dust removal box. The intake pipes are communicated with the dust suction chamber, and a fan is fixedly installed inside the intake pipes. A matching filter screen is fixedly installed inside the dust suction chamber. A plurality of drain pipes are communicated with the bottom of the water chamber. The lower ends of the drain pipes are communicated with spray heads, and solenoid valves are arranged on the drain pipes.
[0008] By adopting the above technical solution, the fan conveys the smoke and dust and air to the dust suction chamber through the intake pipes. The filter screen blocks the smoke and dust, and the air is discharged through the exhaust holes, realizing the function of removing smoke and dust by wind power. When the solenoid valve is opened, the water in the water chamber can be sprayed out through the drain pipes and the spray heads, realizing the function of removing smoke and dust by spraying water.
[0009] Optionally, the length of the I-shaped long guide rail is equal to the length of the extra-long tunnel.
[0010] By adopting the above technical solution, it is ensured that the dust removal box can reach all positions of the extra-long tunnel.
[0011] Optionally, a matching box cover is arranged on the top of the dust removal box, and the box cover is connected with the dust removal box by bolts.
[0012] By adopting the above technical solution, it is convenient to open the dust removal box, so as to facilitate the maintenance of the inside of the dust removal box.
[0013] Optionally, a liquid inlet pipe penetrates and is connected with the box cover in an interference fit, and an observation window is arranged on the front side of the dust removal box.
[0014] By adopting the above technical solution, it is convenient to inject water into the water chamber and convenient to observe the remaining amount of water in the water chamber.
[0015] Optionally, a power supply box is fixedly installed on the front side of the dust removal box. A storage power supply is arranged inside the power supply box, and a wireless controller is arranged on the front side of the power supply box. The wireless controller is wirelessly connected to a mobile phone terminal, and the servo motor, the fan and the solenoid valve are electrically connected to the storage power supply through the wireless controller.
[0016] By adopting the above technical solution, the servo motor, the fan and the solenoid valve can be controlled to work remotely.
[0017] Compared with the prior art, the beneficial effects of the technical solution of the present application are as follows:
[0018] 1. The technical solution of this application drives a roller to rotate through a servo motor. Since the frosted sleeve contacts the I-shaped long guide rail, it can drive the dust removal box to move along the I-shaped long guide rail, so that the dust removal box can move along the extra-long tunnel without manual labor, thereby reducing the labor intensity required for smoke exhaust and dust removal in the extra-long tunnel, and the dust removal box is always above the interior of the extra-long tunnel, without affecting the construction in the extra-long tunnel.
[0019] 2. The technical solution of this application transports smoke and dust and air to the dust suction chamber through an air inlet pipe by a fan. The filter screen blocks the smoke and dust, and the air is discharged through the exhaust holes, realizing the function of wind-powered smoke exhaust and dust removal. By opening the solenoid valve, the water in the water chamber can be sprayed out through the drain pipe and the spray head, realizing the function of water spraying for smoke exhaust and dust removal. It has two smoke exhaust and dust removal methods at the same time, and the smoke exhaust and dust removal effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objects and advantages of the present utility model will become more obvious:
[0021] Figure 1 It is a schematic structural diagram of the present utility model;
[0022] Figure 2 It is a schematic front view structural diagram of the dust removal box of the present utility model;
[0023] Figure 3 It is a schematic top view structural diagram of the interior of the dust removal box of the present utility model.
[0024] In the figure: 1. Dust removal box; 2. Extra-long tunnel; 3. I-shaped long guide rail; 4. Connector; 5. Box cover; 6. Power supply box; 7. Roller; 8. Servo motor; 9. Frosted sleeve; 10. Air inlet pipe; 11. Fan; 12. Exhaust hole; 13. Drain pipe; 14. Spray head; 15. Solenoid valve; 16. Liquid inlet pipe; 17. Observation window; 18. Wireless controller; 19. Partition board; 20. Water chamber; 21. Dust suction chamber; 22. Filter screen. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of this application will be clearly and completely described in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.
[0026] Please refer to Figure 1-2, the present utility model provides a technical solution: including a dust removal box 1 and a long tunnel 2. On the inner wall of the top of the long tunnel 2, I-shaped long guide rails 3 that match each other are symmetrically and fixedly installed. On both sides of the front and rear parts of the dust removal box 1, connecting pieces 4 are fixedly installed, and the dust removal box 1 is located below the two I-shaped long guide rails 3. Inside the connecting piece 4, a roller 7 is rotatably installed. At the bottom of one connecting piece 4, a servo motor 8 is fixedly installed. The output end of the servo motor 8 is fixedly installed with the lower end of one roller 7. A part of the roller 7 is inside the I-shaped long guide rail 3, and a grinding sleeve 9 is fixedly connected to the outer wall of the roller 7. The grinding sleeve 9 contacts the I-shaped long guide rail 3. Inside the dust removal box 1, two partition plates 19 are fixedly connected. The two partition plates 19 divide the inside of the dust removal box 1 into a water chamber 20 and two dust suction chambers 21;
[0027] In this technical solution, by arranging the dust removal box 1 above the inside of the long tunnel 2, it does not affect the construction inside the long tunnel 2. And by driving one roller 7 to rotate through the servo motor 8, since the grinding sleeve 9 contacts the I-shaped long guide rail 3, the dust removal box 1 can be driven to move along the I-shaped long guide rail 3, so that the dust removal box 1 can move along the long tunnel 2 without manual labor, thus reducing the labor intensity required for smoke exhaust and dust removal in the long tunnel 2.
[0028] In some technical solutions, such as Figure 2-3 As shown, on the lower parts of both sides of the dust removal box 1, air inlet pipes 10 penetrate and are in interference fit connection. On the upper parts of both sides of the dust removal box 1, a number of exhaust holes 12 are opened. The air inlet pipes 10 are communicated with the dust suction chambers 21, and a blower 11 is fixedly installed inside the air inlet pipes 10. Inside the dust suction chambers 21, a matching filter screen 22 is fixedly installed. At the bottom of the water chamber 20, a number of drain pipes 13 are communicated. The lower ends of the drain pipes 13 are communicated with spray nozzles 14, and a solenoid valve 15 is arranged on the drain pipes 13.
[0029] During use, the blower 11 conveys the smoke and air to the dust suction chambers 21 through the air inlet pipes 10. The filter screen 22 blocks the smoke, and the air is discharged through the exhaust holes 12, realizing the function of wind-powered smoke exhaust and dust removal. By opening the solenoid valve 15, the water in the water chamber 20 can be sprayed out through the drain pipes 13 and the spray nozzles 14, realizing the function of water spraying for smoke exhaust and dust removal. It has two smoke exhaust and dust removal methods at the same time, and the smoke exhaust and dust removal effect is good.
[0030] In some technical solutions, such as Figure 1 As shown, the length of the I-shaped long guide rail 3 is equal to the length of the long tunnel 2.
[0031] During use, it is ensured that the dust removal box 1 can reach each position of the long tunnel 2.
[0032] In some technical solutions, such as Figure 1-2As shown in the figure, a matching lid 5 is provided at the top of the dust removal box 1, and the lid 5 is bolted to the dust removal box 1.
[0033] During use, it is convenient to open the dust removal box 1, thus facilitating the maintenance of the interior of the dust removal box 1.
[0034] In some technical solutions, such as Figure 2 As shown in the figure, a liquid inlet pipe 16 is inserted through and interference-fitted with the lid 5, and an observation window 17 is provided on the front side of the dust removal box 1.
[0035] During use, water can be conveniently injected into the water chamber 20 through the liquid inlet pipe 16, and the remaining amount of water in the water chamber 20 can be conveniently observed through the observation window 17.
[0036] In some technical solutions, such as Figure 2 As shown in the figure, a power supply box 6 is fixedly installed on the front side of the dust removal box 1. A storage power supply is provided inside the power supply box 6, and a wireless controller 18 is provided on the front side of the power supply box 6. The wireless controller 18 is wirelessly connected to a mobile terminal, and the servo motor 8, the fan 11, and the solenoid valve 15 are electrically connected to the storage power supply through the wireless controller 18.
[0037] During use, the servo motor 8, the fan 11, and the solenoid valve 15 can be remotely controlled to work through the wireless controller 18.
[0038] Working principle: During the use process, a roller 7 is driven to rotate by the servo motor 8. Since the abrasive sleeve 9 is in contact with the I-shaped long guide rail 3, the dust removal box 1 can be driven to move along the I-shaped long guide rail 3, so that the dust removal box 1 can move along the extra-long tunnel 2 without manual labor, thereby reducing the labor intensity required for smoke exhaust and dust removal in the extra-long tunnel 2. Moreover, the dust removal box 1 is always above the inside of the extra-long tunnel 2, without affecting the construction in the extra-long tunnel 2. The smoke and air are transported to the dust suction chamber 21 through the air inlet pipe 10 by the fan 11. The filter screen 22 blocks the smoke, and the air is discharged through the exhaust holes 12, realizing the function of wind-driven smoke exhaust and dust removal. By opening the solenoid valve 15, the water in the water chamber 20 can be sprayed out through the drain pipe 13 and the spray head 14, realizing the function of water spray for smoke exhaust and dust removal. At the same time, two smoke exhaust and dust removal methods are available.
[0039] The above are only the preferred embodiments of the present application and are not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A smoke exhaust and dust removal device for extra-long tunnel construction, comprising a dust removal box (1) and an extra-long tunnel (2), characterized in that: On the top inner wall of the extra-long tunnel (2), I-shaped long guide rails (3) that match each other are symmetrically and fixedly installed. On both sides of the front and rear parts of the dust removal box (1), connecting pieces (4) are fixedly installed. The dust removal box (1) is located below the two I-shaped long guide rails (3). Inside the connecting piece (4), a roller (7) is rotatably installed. At the bottom of one of the connecting pieces (4), a servo motor (8) is fixedly installed. The output end of the servo motor (8) is fixedly installed with the lower end of one of the rollers (7). A part of the roller (7) is inside the I-shaped long guide rail (3), and a grinding sleeve (9) is fixedly connected to the outer wall of the roller (7). The grinding sleeve (9) contacts the I-shaped long guide rail (3). Inside the dust removal box (1), two partition plates (19) are fixedly connected. The two partition plates (19) divide the interior of the dust removal box (1) into a water chamber (20) and two dust suction chambers (21).
2. The smoke exhaust and dust removal equipment for extra-long tunnel construction according to claim 1, wherein, On both lower sides of the dust removal box (1), air inlet pipes (10) penetrate through and are connected in an interference fit. On both upper sides of the dust removal box (1), a number of exhaust holes (12) are opened. The air inlet pipes (10) communicate with the dust suction chambers (21). Inside the air inlet pipes (10), a blower (11) is fixedly installed. Inside the dust suction chambers (21), filter nets (22) that match each other are fixedly installed. At the bottom of the water chamber (20), a number of liquid discharge pipes (13) are communicated. The lower ends of the liquid discharge pipes (13) are communicated with spray nozzles (14), and electromagnetic valves (15) are arranged on the liquid discharge pipes (13).
3. The smoke exhaust and dust removal equipment for extra-long tunnel construction according to claim 1, characterized in that, The length of the I-shaped long guide rail (3) is equal to the length of the extra-long tunnel (2).
4. A smoke exhaust and dust removal device for extra-long tunnel construction according to claim 1, characterized in that, On the top of the dust removal box (1), a matching box cover (5) is provided. The box cover (5) is connected to the dust removal box (1) by bolts.
5. The smoke exhaust and dust removal equipment for extra-long tunnel construction according to claim 4, characterized in that, An inlet liquid pipe (16) penetrates through and is connected in an interference fit on the box cover (5). An observation window (17) is provided on the front side of the dust removal box (1).
6. The smoke exhaust and dust removal equipment for extra-long tunnel construction according to claim 1, wherein, On the front side of the dust removal box (1), a power supply box (6) is fixedly installed. Inside the power supply box (6), a storage power supply is provided. On the front side of the power supply box (6), a wireless controller (18) is provided. The wireless controller (18) is wirelessly connected to a mobile phone terminal, and the servo motor (8), the blower (11), and the electromagnetic valve (15) are electrically connected to the storage power supply through the wireless controller (18).