Energy-saving oil pressure reducing device

Through a multi-stage pressure reduction structure and an energy-saving oil pressure reduction device with flow rate regulation, the problems of poor pressure reduction effect and high energy consumption of traditional devices under high flow rate oil are solved, and more efficient pressure reduction and energy optimization are achieved.

CN223137138UActive Publication Date: 2025-07-22DUSHANG MASCH DONGGUAN CO LTD
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Patent Information

Application Number
CN202422558607.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-07-22
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

When facing high-flow oil, traditional oil pressure reducing devices have poor pressure reduction effect and high energy consumption, which cannot meet the subsequent process requirements, and the equipment maintenance cost is high.

Method used

The multi-stage pressure reduction structure and flow rate sensor are used to adjust with electric push rods. Through the multi-stage pressure reduction plate and flow rate adjustment, the oil can effectively release part of the pressure during each level of pressure reduction plate, monitor the flow rate in real time and adjust it to optimize the pressure reduction effect.

Benefits of technology

Multi-stage decompression of oil is achieved, reducing energy loss, improving pressure decompression effect, and reducing equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pressure reduction, and particularly relates to an energy-saving oil pressure reduction device which comprises a pressure reduction device body, and the right side of the pressure reduction device body is communicated and fixed with a first connecting pipe. According to the pressure reducing device, oil firstly enters the pressure reducing device body through the first connecting pipe and passes through the through holes and the table-shaped grooves, when the oil encounters the pressure reducing plates, the pressure reducing plates form a multi-stage pressure reducing structure, and it is ensured that part of pressure can be effectively released when the oil flows through each stage of pressure reducing plate; the multi-stage pressure reduction design helps to avoid excessive impact and energy loss caused by too fast flow velocity of oil, pressure reduction is carried out, the flow velocity sensor monitors the flow velocity of the oil in the pressure reduction device body in real time and transmits data to the processor to control the electric push rod to carry out corresponding adjustment, and the oil subjected to multi-stage pressure reduction and flow velocity adjustment is stored in the pressure reduction device body. Therefore, multi-stage pressure reduction can be achieved, meanwhile, the pressure reduction effect can be further optimized by adjusting the flow speed of the oil liquid, and energy loss is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure reduction, and particularly relates to an energy-saving oil pressure reduction device. Background Art

[0002] In the refining and petrochemical industries, the oil pressure reduction device is an indispensable and important piece of equipment. The traditional oil pressure reduction device mainly reduces the oil pressure through a single pressure reducing valve or pressure reducing plate. When dealing with complex and changeable working conditions, this design often has problems such as poor pressure reduction effect, high energy consumption, and high equipment maintenance costs.

[0003] At present, the existing pressure reducing valve or pressure reducing plate often has an unsatisfactory pressure reduction effect when facing high-flow oil. Due to the relatively fast flow rate of the oil, the pressure reducing valve or pressure reducing plate may not be able to fully absorb the pressure energy in the oil, resulting in a still relatively high pressure of the oil after pressure reduction, which cannot meet the requirements of the subsequent process for the oil pressure. Therefore, we propose an energy-saving oil pressure reduction device to solve the above problems. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides an energy-saving oil pressure reduction device, which solves the problems raised in the above background art.

[0006] (2) Technical Solutions

[0007] The utility model specifically adopts the following technical solutions to achieve the above purposes:

[0008] An energy-saving oil pressure reduction device includes a main body of the pressure reduction device. A first connecting pipe is connected and fixed to the right side of the main body of the pressure reduction device, and a second connecting pipe is connected and fixed to the left side of the main body of the pressure reduction device. A plurality of pressure reducing plates are fixedly connected to the inner wall of the main body of the pressure reduction device in a circular shape. A flow rate sensor is fixedly connected to the bottom inner wall of the second connecting pipe. A circular block is fixedly connected to the inner wall of the main body of the pressure reduction device. A trapezoidal groove is formed in the circular block, and a through hole is formed in one inner wall of the trapezoidal groove. A rectangular plate is welded to the rear inner wall of the main body of the pressure reduction device. A connecting rod is provided on the rectangular plate. A trapezoidal block is welded to one end of the connecting rod. The trapezoidal block is in movable contact with the trapezoidal groove. The other end of the connecting rod is fixedly connected to a trapezoidal block. An electric push rod is provided above the main body of the pressure reduction device. The output end of the electric push rod extends into the main body of the pressure reduction device and is fitted with a ball. The ball is in rolling contact with the trapezoidal block. A spring is welded between one side of the trapezoidal block and one side of the rectangular plate. A processor is provided on the top of the main body of the pressure reduction device.

[0009] Furthermore, the spring is movably sleeved on the connecting rod.

[0010] Further, the electric push rod, the flow rate sensor and the processor are electrically connected through transmission wires.

[0011] Further, flange plates are fixedly connected to the ends of the first connecting pipe and the second connecting pipe.

[0012] Further, a guiding hole is formed in the rectangular plate, and the rectangular plate is slidably connected to the connecting rod through the guiding hole.

[0013] Further, a mounting hole is formed in the inner wall of the top of the pressure reducing device main body, and the pressure reducing device main body is fixedly connected to the outside of the electric push rod through the mounting hole.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present utility model provides an energy-saving oil pressure reducing device, which has the following beneficial effects:

[0016] In the present utility model, the oil first enters the pressure reducing device main body through the first connecting pipe, and passes through the through hole and the frustum-shaped groove. When the oil meets the pressure reducing plate, multiple pressure reducing plates form a multi-stage pressure reducing structure, ensuring that part of the pressure can be effectively released when the oil flows through each stage of the pressure reducing plate. At the same time, the multi-stage pressure reducing design helps to avoid excessive impact and energy loss caused by too fast oil flow rate, and reduces the pressure. The flow rate sensor monitors the flow rate of the oil in the pressure reducing device main body in real time, and transmits the data to the processor to control the electric push rod to make corresponding adjustments. The oil after multi-stage pressure reduction and flow rate adjustment finally flows out stably through the second connecting pipe, so that multi-stage pressure reduction can be achieved. At the same time, by adjusting the flow rate of the oil, the pressure reducing effect can be further optimized and the energy loss can be reduced. Description of the Drawings

[0017] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0018] Figure 2 is a cut three-dimensional structural schematic diagram of the pressure reducing device main body of the present utility model;

[0019] Figure 3 is a partial three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 4 is a three-dimensional structural schematic diagram of the circular block of the present utility model.

[0021] In the figure: 1, pressure reducing device main body; 2, first connecting pipe; 3, second connecting pipe; 4, pressure reducing plate; 5, flow rate sensor; 6, circular block; 7, frustum-shaped groove; 8, through hole; 9, rectangular plate; 10, connecting rod; 11, frustum-shaped block; 12, trapezoidal block; 13, spring; 14, electric push rod; 15, ball; 16, processor; 17, flange plate. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] Embodiment

[0024] As Figures 1-4 shown, an energy-saving oil pressure reducing device proposed in an embodiment of the present invention includes a pressure reducing device main body 1. A first connecting pipe 2 is connected and fixed to the right side of the pressure reducing device main body 1. A second connecting pipe 3 is connected and fixed to the left side of the pressure reducing device main body 1. A plurality of pressure reducing plates 4 are fixedly connected to the inner wall of the pressure reducing device main body 1 in a ring shape. A flow velocity sensor 5 is fixedly connected to the bottom inner wall of the second connecting pipe 3. A circular block 6 is fixedly connected to the inner wall of the pressure reducing device main body 1. A trapezoidal groove 7 is opened on the circular block 6. A through hole 8 is opened on one inner wall of the trapezoidal groove 7. A rectangular plate 9 is welded to the rear inner wall of the pressure reducing device main body 1. A connecting rod 10 is provided on the rectangular plate 9. A trapezoidal block 11 is welded to the end of the connecting rod 10. The trapezoidal block 11 is in movable contact with the trapezoidal groove 7. The other end of the connecting rod 10 is fixedly connected to a trapezoidal block 12. An electric push rod 14 is provided above the pressure reducing device main body 1. The output end of the electric push rod 14 extends into the pressure reducing device main body 1 and is fitted with a ball 15. The ball 15 is in rolling contact with the trapezoidal block 12. A spring 13 is welded between one side of the trapezoidal block 12 and one side of the rectangular plate 9. A processor 16 is provided on the top of the pressure reducing device main body 1. The oil first enters the pressure reducing device main body 1 through the first connecting pipe 2. When the oil passes through the through hole 8 and the trapezoidal groove 7 and encounters the pressure reducing plates 4, the plurality of pressure reducing plates 4 form a multi-stage pressure reducing structure, ensuring that part of the pressure can be effectively released when the oil flows through each stage of the pressure reducing plate 4. At the same time, the multi-stage pressure reducing design helps to avoid excessive impact and energy loss caused by too fast oil flow velocity, and reduces the pressure. The flow velocity sensor 5 monitors the oil flow velocity in the pressure reducing device main body 1 in real time and transmits the data to the processor 16 to control the electric push rod 14 to make corresponding adjustments. The electric push rod 14 pushes the trapezoidal block 12 through the ball 15. The trapezoidal block 12 compresses the spring 13 during the movement. The trapezoidal block 12 drives the trapezoidal block 11 to move through the connecting rod 10. The trapezoidal block 11 contacts the trapezoidal groove 7, causing the flow velocity of the oil to change. The oil after multi-stage pressure reduction and flow velocity adjustment finally discharges stably through the second connecting pipe 3, so that multi-stage pressure reduction can be achieved. At the same time, by adjusting the flow velocity of the oil, the pressure reducing effect can be further optimized and energy loss can be reduced.

[0025] In some embodiments, the spring 13 is movably sleeved on the connecting rod 10. The setting of the spring 13 plays a role in resetting.

[0026] In some embodiments, the electric push rod 14, the flow rate sensor 5 and the processor 16 are electrically connected through transmission wires.

[0027] In some embodiments, flange plates 17 are fixedly connected to the ends of the first connecting pipe 2 and the second connecting pipe 3.

[0028] In some embodiments, a guiding hole is formed in the rectangular plate 9. The rectangular plate 9 is slidably connected to the connecting rod 10 through the guiding hole. The setting of the connecting rod 10 plays a role in connection.

[0029] In some embodiments, a mounting hole is formed in the inner wall of the top of the decompression device main body 1. The decompression device main body 1 is fixedly connected to the outside of the electric push rod 14 through the mounting hole. The setting of the electric push rod 14 realizes automation.

[0030] · Working principle or structural principle: During use, it is connected to an external pipeline through the flange plate 17. The oil fluid first enters the decompression device main body 1 through the first connecting pipe 2, passes through the through hole 8 and the frustum-shaped groove 7. When the oil fluid encounters the decompression plate 4, multiple decompression plates 4 form a multi-stage decompression structure, ensuring that part of the pressure can be effectively released when the oil fluid flows through each stage of the decompression plate 4. At the same time, the multi-stage decompression design helps to avoid excessive impact and energy loss caused by too fast flow rate of the oil fluid, and reduces the pressure. The flow rate sensor 5 monitors the flow rate of the oil fluid in the decompression device main body 1 in real time, and transmits the data to the processor 16 to control the electric push rod 14 to make corresponding adjustments. The electric push rod 14 pushes the trapezoidal block 12 through the ball 15. During the movement of the trapezoidal block 12, the spring 13 is compressed. The trapezoidal block 12 drives the frustum-shaped block 11 to move through the connecting rod 10. The frustum-shaped block 11 contacts the frustum-shaped groove 7, causing the flow rate of the oil fluid to change. The oil fluid after multi-stage decompression and flow rate adjustment finally flows out stably through the second connecting pipe 3, so that multi-stage decompression can be achieved. At the same time, by adjusting the flow rate of the oil fluid, the decompression effect can be further optimized and energy loss can be reduced.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An energy-saving hydraulic pressure reducing device, comprising a main body (1) of the pressure reducing device, characterized in that: On the right side of the main body (1) of the pressure reducing device, a first connecting pipe (2) is connected and fixed. On the left side of the main body (1) of the pressure reducing device, a second connecting pipe (3) is connected and fixed. A plurality of pressure reducing plates (4) are fixedly connected in a circular shape on the inner wall of the main body (1) of the pressure reducing device. A flow rate sensor (5) is fixedly connected to the bottom inner wall of the second connecting pipe (3). A circular block (6) is fixedly connected to the inner wall of the main body (1) of the pressure reducing device. A trapezoidal groove (7) is formed in the circular block (6). A through hole (8) is formed in one side inner wall of the trapezoidal groove (7). A rectangular plate (9) is welded to the rear side inner wall of the main body (1) of the pressure reducing device. A connecting rod (10) is provided on the rectangular plate (9). A trapezoidal block (11) is welded to the end of the connecting rod (10). The trapezoidal block (11) is in movable contact with the trapezoidal groove (7). The other end of the connecting rod (10) is fixedly connected to a trapezoidal block (12). An electric push rod (14) is provided above the main body (1) of the pressure reducing device. The output end of the electric push rod (14) extends into the main body (1) of the pressure reducing device and is equipped with a ball (15). The ball (15) is in rolling contact with the trapezoidal block (12). A spring (13) is welded between one side of the trapezoidal block (12) and one side of the rectangular plate (9). A processor (16) is provided on the top of the main body (1) of the pressure reducing device.

2. The energy-saving oil pressure reducing device according to claim 1, characterized in that: The spring (13) is movably sleeved on the connecting rod (10).

3. An energy-saving hydraulic pressure reducing device according to claim 1, characterized in that: The electric push rod (14), the flow rate sensor (5) and the processor (16) are electrically connected through transmission wires.

4. An energy-saving oil pressure reducing device according to claim 1, characterized in that: Flange plates (17) are fixedly connected to the ends of the first connecting pipe (2) and the second connecting pipe (3).

5. An energy-saving oil pressure reducing device according to claim 1, characterized in that: A guiding hole is formed in the rectangular plate (9). The rectangular plate (9) is slidably connected to the connecting rod (10) through the guiding hole.

6. The energy-saving oil pressure reducing device according to claim 1, characterized in that: An installation hole is formed in the top inner wall of the main body (1) of the pressure reducing device. The main body (1) of the pressure reducing device is fixedly connected to the outside of the electric push rod (14) through the installation hole.