Production line particle measuring valve fixing mechanism

By designing a production line particle valve fixing mechanism including mounting base, tank body, support frame, U-shaped fixing frame and cross rod, the pipeline shaking problem caused by the valve not being fixed in the enameled flat line production is solved, and the stable fixation and anti-breaking effect of the valve is achieved.

CN223137142UActive Publication Date: 2025-07-22YIAN AIFU (GUANGZHOU) CHEM TECH CO LTD
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Patent Information

Application Number
CN202422228900.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-22
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing emission sampling valves are not fixed during the production process of the enameled flat line, causing pipeline shaking and easily causing valve breakage.

Method used

A production line particle measuring valve fixing mechanism including mounting base, tank body, support frame, U-shaped fixing frame and cross rod is designed. Through the cooperation of screw and nut, the valve is limited and clamped to avoid pipe shaking.

Benefits of technology

It effectively avoids the problem of valve breaking due to pipe shaking during use, ensuring the stability and reliability of the valve.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223137142U_ABST
    Figure CN223137142U_ABST
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Abstract

The utility model relates to the technical field of valve fixing, in particular to a production line particle measuring valve fixing mechanism. According to the technical scheme, the device comprises a mounting base, a tank body, a supporting frame, a U-shaped fixing frame and a transverse rod, the tank body is mounted on the top end face of the mounting base through a mounting frame, and a supporting block is welded to the bottom end face of the mounting base; a pump body is mounted on the side end surface of the tank body, and a test discharge pipe I and a test discharge pipe II are arranged on the pump body; a valve is mounted on the test discharge pipe II through a flange plate; a mounting block is welded to the bottom end face of the supporting frame. A first screw rod is welded to the side end face of the transverse rod. A second screw rod is welded to the side end face of the U-shaped fixing frame, the U-shaped fixing frame is connected to the second test discharging pipe in a sleeving mode, and a feeding pipe is fixedly embedded into the top end face of the tank body and communicates with the tank body. The fixing device meets the requirement for fixing a production line measurement particle valve, and avoids breakage caused by shaking and deviation due to the fact that a pipeline cannot be stressed.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve fixing, in particular to a valve fixing mechanism for particle measurement on a production line. Background Technique

[0002] The technological process of enameled rectangular wire production equipment is that bare copper (aluminum) rectangular wire passes through wire feeding - wire softening furnace - cooling device - painting device (repeated painting multiple times) - enameled wire baking furnace (repeated baking multiple times) - to the wire take-up device to continuously produce and complete the manufacture of enameled rectangular wire.

[0003] During the production of enameled rectangular wire, it is often necessary to conduct emission sampling inspections on the stored paint. However, most of the existing emission sampling valves are directly connected to pipelines. After connection, the valves for particle measurement on the production line are not fixed. When the valves are opened and closed during particle measurement, the pipelines vibrate significantly and cannot bear the force. Therefore, it still needs to be improved. Content of the Utility Model

[0004] The purpose of the utility model is to provide a valve fixing mechanism for particle measurement on a production line to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A valve fixing mechanism for particle measurement on a production line, including an installation base, a tank body, a support frame, a U-shaped fixing frame, and a cross bar.

[0006] The top surface of the installation base is installed with a tank body through an installation frame, and the bottom surface of the installation base is welded with support blocks.

[0007] A pump body is installed on the side surface of the tank body, and a first test discharge pipe and a second test discharge pipe are arranged on the pump body.

[0008] A valve is installed on the second test discharge pipe through a flange.

[0009] The bottom surface of the support frame is welded with an installation block.

[0010] A first screw is welded on the side surface of the cross bar.

[0011] A second screw is welded on the side surface of the U-shaped fixing frame, and the U-shaped fixing frame is sleeved on the second test discharge pipe.

[0012] Preferably, a feed pipe is embedded and fixed on the top surface of the tank body, and the feed pipe is communicated with the tank body. The paint for enameled rectangular wire can be injected into the tank body through the feed pipe for storage.

[0013] Preferably, a discharge pipe is embedded and fixed on the bottom surface of the tank body, and a valve is installed on the discharge pipe through a flange. By opening the valve on the discharge pipe, the stored paint in the tank body can be discharged.

[0014] Preferably, the end of the test discharge pipe 1 facing away from the pump body is embedded and fixed in the tank body, and the tank body is connected to the pump body through the test discharge pipe 1. The end of the test discharge pipe 1 facing away from the pump body is embedded and fixed in the tank body, so that when the pump body is opened, the paint in the tank body is extracted through the test discharge pipe 1.

[0015] Preferably, bolts are threadedly mounted on the mounting block, and the bolts are threadedly mounted in the mounting base. The mounting block can be fixed on the mounting base by the bolts.

[0016] Preferably, the screw rod is connected in a sleeve in the support frame, and a nut is installed on the screw rod through a thread. The nut is installed on the screw rod through a thread, so that after the screw rod is connected in a sleeve in the support frame, the nut can be rotated to move helically to limit the screw rod on the support frame.

[0017] Preferably, the second screw rod is sleeved in the cross bar, and the second screw rod is threadedly mounted with a second nut. The second screw rod is threadedly mounted with a second nut, so that after the second screw rod is sleeved in the cross bar, the second nut can be rotated to helically move the second screw rod to limit the second screw rod on the cross bar.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0019] 1. The utility model provides a U-shaped fixing frame. When personnel inject the paint of the enameled flat wire into the tank body for storage and need to measure the particles on the production line, the end of the test discharge pipe 1 away from the pump body is embedded and fixed in the tank body, so that when the pump body is opened, the paint in the tank body is extracted through the test discharge pipe 1 and the paint can be discharged by opening the valve on the test discharge pipe 2. After discharge, the production line particle measurement operation can be carried out. When using the valve on the test discharge pipe 2, the personnel can sleeve the U-shaped fixing frame on the valve of the test discharge pipe 2. After the sleeve connection, a nut 2 is threadedly installed on the screw rod 2, so that after the screw rod 2 is sleeved in the cross bar, the nut 2 can be rotated to move the screw to limit the screw rod on the cross bar, so that the U-shaped fixing frame can limit and clamp the valve on the test discharge pipe 2, so that the valve on the test discharge pipe 2 is stressed to avoid the pipeline shaking and causing the valve to break, thereby fixing and limiting the valve.

[0020] 2. The utility model sets a cross bar. When the personnel clamp and limit the valve on the test discharge pipe 2 through the U-shaped fixing frame, in order to adjust according to the actual position of the valve, the personnel can take the cross bar and connect it to the support frame through a set of screws and move it up and down. The position of the cross bar can be adjusted during the movement. After the adjustment, a nut is installed on the screw one through a thread. After the screw one is connected to the support frame, the nut can be rotated to spirally move the screw one to limit the position on the support frame. After limiting, it can be adjusted according to the valve position. When the valve on the test discharge pipe 2 needs to be replaced and maintained, the cross bar can be moved to avoid obstruction and influence on the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is the front view structural schematic diagram of the present utility model;

[0022] Figure 2 is the sectional view structural schematic diagram of the tank body of the present utility model;

[0023] Figure 3 is the enlarged structural schematic diagram of the support frame of the present utility model;

[0024] Figure 4 is the top view structural schematic diagram of the U-shaped fixing frame of the present utility model.

[0025] In the figure: 1, installation base; 2, installation block; 3, bolt; 4, installation frame; 5, tank body; 6, feed pipe; 7, test discharge pipe 1; 8, pump body; 9, test discharge pipe 2; 10, support frame; 11, support block; 12, screw rod 1; 13, screw rod 2; 14, U-shaped fixing frame; 15, cross bar; 16, nut 2; 17, nut 1; 18, discharge pipe. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment 1

[0028] As Figures 1 - 4 shown, a particle measurement valve fixing mechanism for a production line proposed by the present utility model includes an installation base 1, a tank body 5, a support frame 10, a U-shaped fixing frame 14, and a cross bar 15.

[0029] The top surface of the installation base 1 is provided with a tank body 5 through an installation frame 4, and the bottom surface of the installation base 1 is welded with a support block 11;

[0030] The side surface of the tank body 5 is provided with a pump body 8, and the pump body 8 is provided with a test discharge pipe 1 7 and a test discharge pipe 2 9;

[0031] A valve is installed on the test discharge pipe 2 9 through a flange;

[0032] The bottom surface of the support frame 10 is welded with an installation block 2;

[0033] The side surface of the cross bar 15 is welded with a screw rod 1 12;

[0034] The side end face of the U-shaped fixing bracket 14 is welded with a second screw 13, and the U-shaped fixing bracket 14 is sleeved on the second test discharge pipe 9.

[0035] The top end face of the tank body 5 is fixedly embedded with a feed pipe 6, and the feed pipe 6 is communicated with the tank body 5. Through the feed pipe 6, the paint of the enameled rectangular wire can be injected into the tank body 5 for storage.

[0036] The bottom end face of the tank body 5 is fixedly embedded with a discharge pipe 18, and a valve is installed on the discharge pipe 18 through a flange. By opening the valve on the discharge pipe 18, the paint stored in the tank body 5 can be discharged.

[0037] One end of the first test discharge pipe 7 away from the pump body 8 is fixedly embedded in the tank body 5, and the tank body 5 is communicated with the pump body 8 through the first test discharge pipe 7. By fixedly embedding one end of the first test discharge pipe 7 away from the pump body 8 in the tank body 5, when the pump body 8 is opened, the paint in the tank body 5 is extracted through the first test discharge pipe 7.

[0038] The second screw 13 is sleeved in the cross bar 15, and a second nut 16 is installed on the second screw 13 through a thread. By installing the second nut 16 on the second screw 13 through a thread, after the second screw 13 is sleeved in the cross bar 15, the second nut 16 can be rotated to move spirally to limit the second screw 13 on the cross bar 15.

[0039] Based on Embodiment 1: When personnel need to perform in-line particle measurement after injecting the paint of the enameled rectangular wire into the tank body 5 for storage, one end of the first test discharge pipe 7 away from the pump body 8 is fixedly embedded in the tank body 5. When the pump body 8 is opened, the paint in the tank body 5 is extracted through the first test discharge pipe 7 and can be discharged by opening the valve on the second test discharge pipe 9. After the discharge, the in-line particle measurement operation can be carried out. When using the valve on the first test discharge pipe 7, personnel can sleeve the U-shaped fixing bracket 14 on the valve of the first test discharge pipe 7. After sleeving, by installing the second nut 16 on the second screw 13 through a thread, after the second screw 13 is sleeved in the cross bar 15, the second nut 16 can be rotated to move spirally to limit the second screw 13 on the cross bar 15, so that the U-shaped fixing bracket 14 can limit and clamp the valve on the first test discharge pipe 7, enabling the valve on the first test discharge pipe 7 to be stressed and avoiding breakage at the valve due to pipeline vibration.

[0040] Embodiment Two

[0041] As Figures 1 - 4 shown, a valve fixing mechanism for in-line particle measurement proposed by the present utility model further includes, compared with Embodiment 1: a mounting base 1, a tank body 5, a support frame 10, a U-shaped fixing bracket 14 and a cross bar 15.

[0042] The top end face of the mounting base 1 is provided with a tank body 5 through a mounting frame 4, and a support block 11 is welded to the bottom end face of the mounting base 1.

[0043] A pump body 8 is installed on the side end face of the tank body 5, and a first test discharge pipe 7 and a second test discharge pipe 9 are provided on the pump body 8;

[0044] A valve is installed on the second test discharge pipe 9 through a flange;

[0045] An installation block 2 is welded to the bottom end face of the support frame 10;

[0046] A first screw rod 12 is welded to the side end face of the cross bar 15;

[0047] A second screw rod 13 is welded to the side end face of the U-shaped fixing frame 14, and the U-shaped fixing frame 14 is sleeved on the second test discharge pipe 9.

[0048] A bolt 3 is installed on the installation block 2 through a thread, and the bolt 3 is installed in the installation base 1 through a thread. The installation block 2 can be installed and fixed on the installation base 1 through the bolt 3.

[0049] The first screw rod 12 is sleeved in the support frame 10, and a first nut 17 is installed on the first screw rod 12 through a thread. By installing the first nut 17 on the first screw rod 12 through a thread, after the first screw rod 12 is sleeved in the support frame 10, the first nut 17 can be rotated to move spirally to limit the first screw rod 12 on the support frame 10.

[0050] Based on Embodiment 2: When a person clamps and limits the valve on the second test discharge pipe 9 through the U-shaped fixing frame 14 and needs to adjust according to the actual position of the valve, the person can take the cross bar 15 and move it up and down by sleeving the first screw rod 12 in the support frame 10. When moving, the position of the cross bar 15 can be adjusted. After adjustment, a first nut 17 is installed on the first screw rod 12 through a thread. After the first screw rod 12 is sleeved in the support frame 10, the first nut 17 can be rotated to move spirally to limit the first screw rod 12 on the support frame 10. After being limited, the adjustment can be made according to the valve position. And when the valve on the second test discharge pipe 9 needs to be replaced and maintained, the cross bar 15 can be moved to avoid blocking and affecting the operation.

[0051] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A particle-measuring valve fixing mechanism for a production line, comprising a mounting base (1), a tank body (5), a support frame (10), a U-shaped fixing frame (14) and a cross bar (15), characterized in that: The top surface of the mounting base (1) is provided with a tank body (5) through a mounting frame (4), and a support block (11) is welded to the bottom surface of the mounting base (1); A pump body (8) is installed on the side end surface of the tank body (5), and a first test discharge pipe (7) and a second test discharge pipe (9) are arranged on the pump body (8); A valve is installed on the second test discharge pipe (9) through a flange; An installation block (2) is welded to the bottom end surface of the support frame (10); A first screw (12) is welded to the side end surface of the cross bar (15); A second screw (13) is welded to the side end surface of the U-shaped fixing frame (14), and the U-shaped fixing frame (14) is sleeved on the second test discharge pipe (9).

2. The particle measurement valve fixing mechanism for a production line according to claim 1, wherein: A feed pipe (6) is embedded and fixed on the top surface of the tank body (5), and the feed pipe (6) is communicated with the tank body (5).

3. The fixed mechanism of the particle measuring valve on the production line according to claim 2, characterized in that: A discharge pipe (18) is embedded and fixed on the bottom end surface of the tank body (5), and a valve is installed on the discharge pipe (18) through a flange.

4. A fixed mechanism for a particle measurement valve on a production line according to claim 1, characterized in that: One end of the first test discharge pipe (7) away from the pump body (8) is embedded and fixed in the tank body (5), and the tank body (5) is communicated with the pump body (8) through the first test discharge pipe (7).

5. A fixed mechanism for a particle measuring valve on a production line according to claim 1, characterized in that: A bolt (3) is installed on the installation block (2) through a thread, and the bolt (3) is installed in the mounting base (1) through a thread.

6. The particle measurement valve fixing mechanism for a production line according to claim 1, characterized in that: The first screw (12) is sleeved in the support frame (10), and a first nut (17) is installed on the first screw (12) through a thread.

7. A fixed mechanism for a particle measuring valve on a production line according to claim 1, characterized in that: The second screw (13) is sleeved in the cross bar (15), and a second nut (16) is installed on the second screw (13) through a thread.