Flame-retardant heat-preservation hydraulic rubber pipe structure

By introducing flame-retardant outer pipes, antioxidant coatings, wear-resistant and oil-resistant layers into the hydraulic hose, the problem of thinning of the glue layer is solved, the antibacterial, wear-resistant, oil-resistant and thermal insulation properties are improved, and the service life is extended.

CN223137215UActive Publication Date: 2025-07-22NANJING SIMDIKE HYDRAULIC TECH CO LTD
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Patent Information

Application Number
CN202421855614.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-22
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing hydraulic hose has thinned its rubber layer under long-term contact with the conveying medium and oil erosion, resulting in a decrease in service life.

Method used

The combined structure of flame retardant outer pipe, antioxidant coating, thermal insulation inner pipe, wear-resistant layer, wire winding reinforcement layer and oil-resistant layer is adopted, including silver ion coating, ammonium polyphosphate flame retardant layer, neoprene oil-resistant layer and other materials to enhance antibacterial, thermal insulation, wear-resistant and oil-resistant properties.

Benefits of technology

It improves the antibacterial effect, wear resistance, oil resistance and heat insulation properties of hydraulic hoses, extends the service life, and can withstand greater pressure and temperature changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic rubber hoses, and discloses a flame-retardant heat-preservation hydraulic rubber hose structure which comprises a main body mechanism, the main body mechanism comprises a flame-retardant outer pipe, an anti-oxidation coating, a heat preservation inner pipe, a rubber pipe inlet, a wear-resistant layer, a first flame-retardant layer, a steel wire winding reinforcing layer, a high-strength limiting woven layer, a second flame-retardant layer, a heat preservation layer, a buffer layer and an oil-resistant layer, and the anti-oxidation coating is fixedly arranged at the outer end of the flame-retardant outer pipe; the heat preservation inner pipe is fixedly installed at the inner end of the flame-retardant outer pipe, and the rubber pipe inlet is fixedly formed in the left end of the heat preservation inner pipe. According to the flame-retardant heat-preservation hydraulic rubber pipe structure, the arranged buffer layer can greatly enhance the bearing capacity of the device and can bear larger pressure, and the arranged oil-resistant layer is made of chloroprene rubber, so that the oil resistance of the heat-preservation inner pipe can be greatly improved, the heat-preservation inner pipe cannot be eroded by oil liquid after being used for a long time, and the service life of the heat-preservation inner pipe is prolonged. And the service life of the hydraulic rubber pipe is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic rubber hoses, and particularly to a flame-retardant and heat-insulating hydraulic rubber hose structure. Background Art

[0002] Hydraulic rubber hoses, also known as hydraulic oil pipes, hydraulic hoses, high-pressure hoses, hydraulic pipes, steel wire high-pressure pipes, steel wire braided hoses, and steel wire wound hoses, are generally divided into steel wire braided hydraulic hoses and steel wire wound hydraulic hoses. They are commonly used for the transportation of liquid media such as modern petroleum-based liquids and water-based liquids, and need to have high performance in oil resistance, heat resistance, aging resistance, and high pressure bearing capacity.

[0003] In the prior art CN209115826U, a hydraulic rubber hose is proposed, which includes a nylon inner layer, a first steel wire winding layer, a rubber buffer layer, a second steel wire winding layer, a rubber outer layer, and a stainless steel strip winding layer. The thickness of the nylon inner layer is 1 mm to 1.5 mm. Both the first steel wire winding layer and the second steel wire winding layer are spiral winding structures with a spiral angle of 30 degrees to 50 degrees. The thickness of the stainless steel strip of the stainless steel strip winding layer is 2.5 mm to 4 mm, and the stainless steel strip winding layer is a spiral winding structure with a spiral angle of 45 degrees to 65 degrees. It has excellent flame retardancy, and at the same time has good pressure bearing capacity and flex resistance.

[0004] When the prior art is in use, its inner tube is in long-term contact with the conveying medium, subjected to large forces, and eroded by oil for a long time, which will cause the rubber layer to become thinner, thereby reducing the service life of the device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a flame-retardant and heat-insulating hydraulic rubber hose structure to solve the problem that in the above-mentioned background art, the inner tube is in long-term contact with the conveying medium, subjected to large forces, and eroded by oil for a long time, which will cause the rubber layer to become thinner, thereby reducing the service life of the device.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a flame-retardant and heat-insulating hydraulic rubber hose structure, including a main body mechanism. The main body mechanism includes a flame-retardant outer tube, an antioxidant coating, a heat-insulating inner tube, a hose inlet, a wear-resistant layer, a first flame-retardant layer, a steel wire winding reinforcement layer, a high-strength limiting braided layer, a second flame-retardant layer, a heat-insulating layer, a buffer layer, and an oil-resistant layer. The antioxidant coating is fixedly arranged at the outer end of the flame-retardant outer tube. The heat-insulating inner tube is fixedly installed at the inner end of the flame-retardant outer tube. The hose inlet is fixedly arranged at the left end of the heat-insulating inner tube.

[0007] Preferably, the wear-resistant layer is fixedly arranged at the outer end of the inner side of the flame-retardant outer tube. The first flame-retardant layer is fixedly arranged at the inner end of the wear-resistant layer. The steel wire winding reinforcement layer is fixedly arranged at the inner end of the first flame-retardant layer.

[0008] Preferably, the high-strength limiting braided layer is fixedly arranged at the inner end of the steel wire winding reinforcement layer, and the second flame retardant layer is fixedly arranged at the inner end of the high-strength limiting braided layer.

[0009] Preferably, the heat insulation layer is fixedly arranged at the outer end of the inner side of the heat insulation inner pipe, the buffer layer is fixedly arranged at the inner end of the buffer layer, and the oil-resistant layer is fixedly arranged at the inner end of the buffer layer.

[0010] Preferably, the antioxidant coating is a silver ion coating, which interferes with the synthesis of the cell wall. The important component of the bacterial cell wall is peptidoglycan. The interference of the silver ion antibacterial agent on the cell wall mainly inhibits the connection between the polysaccharide chain and the tetrapeptide crosslinking, so that the cell wall loses its integrity, loses the protection against osmotic pressure, damages the bacterial cells and causes death, and has a better antibacterial effect. The material of the wear-resistant layer is wear-resistant rubber, which has super wear resistance, impact resistance and tear resistance, and a long service life.

[0011] Preferably, the material of the first flame retardant layer is ammonium polyphosphate, and the material of the second flame retardant layer is also ammonium polyphosphate, which has a good flame retardant effect.

[0012] Preferably, the material of the heat insulation layer is polyurethane foam, which has a good heat insulation effect and a low thermal conductivity. The material of the buffer layer is buffer rubber, which can absorb impact energy and relieve the impact effect. The material of the oil-resistant layer is neoprene, which has good physical and mechanical properties, oil resistance, heat resistance, flame resistance, sunlight resistance, ozone resistance, acid and alkali resistance, and chemical reagent resistance.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. For the structure of the flame retardant and heat insulation hydraulic hose, by arranging the heat insulation inner pipe, the device can be heat-insulated by the heat insulation layer during use, avoiding temperature loss and preventing the internal medium from freezing when used in a low-temperature environment. Moreover, the buffer layer provided by the device can greatly enhance the bearing capacity of the device, enabling it to withstand greater pressure. In addition, the oil-resistant layer provided by the device, with the material of neoprene, can greatly improve the oil resistance of the heat insulation inner pipe, so that the heat insulation inner pipe will not be eroded by oil after long-term use, extending the service life of the hydraulic hose;

[0015] 2. The flame-retardant and heat-insulating hydraulic hose structure. By setting the flame-retardant outer tube, when the device is in use, the antioxidant coating is a silver ion coating, which interferes with the synthesis of cell walls, making the antibacterial effect of the device better. The material of the wear-resistant layer is wear-resistant rubber, which has super wear resistance, impact resistance and tear resistance, greatly enhancing the service life of the device. The material of the first flame-retardant layer is ammonium polyphosphate, and the material of the second flame-retardant layer is also ammonium polyphosphate, which has a good flame-retardant effect. By setting the steel wire winding reinforcement layer and the high-strength limit braided layer, the strength of the device can be greatly enhanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a cross-sectional structural schematic diagram of the flame-retardant outer tube of the present utility model;

[0018] Figure 3 is a cross-sectional structural schematic diagram of the heat-insulating inner tube of the present utility model;

[0019] Figure 4 is a three-dimensional structural schematic diagram of the main body mechanism of the present utility model.

[0020] In the figure: 1. Main body mechanism; 101. Flame-retardant outer tube; 102. Antioxidant coating; 103. Heat-insulating inner tube; 104. Hose inlet; 105. Wear-resistant layer; 106. First flame-retardant layer; 107. Steel wire winding reinforcement layer; 108. High-strength limit braided layer; 109. Second flame-retardant layer; 110. Heat-insulating layer; 111. Buffer layer; 112. Oil-resistant layer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figure 1 - Figure 4, the present utility model provides a technical solution: a flame-retardant and heat-insulating hydraulic hose structure, including a main body mechanism 1. The main body mechanism 1 includes a flame-retardant outer tube 101, an antioxidant coating 102, a heat-insulating inner tube 103, a hose inlet 104, a wear-resistant layer 105, a first flame-retardant layer 106, a steel wire winding reinforcement layer 107, a high-strength limiting braided layer 108, a second flame-retardant layer 109, a heat-insulating layer 110, a buffer layer 111, and an oil-resistant layer 112. The antioxidant coating 102 is fixedly arranged at the outer end of the flame-retardant outer tube 101, the heat-insulating inner tube 103 is fixedly installed at the inner end of the flame-retardant outer tube 101, and the hose inlet 104 is fixedly arranged at the left end of the heat-insulating inner tube 103.

[0023] The wear-resistant layer 105 is fixedly arranged at the outer end of the inner side of the flame-retardant outer tube 101, the first flame-retardant layer 106 is fixedly arranged at the inner end of the wear-resistant layer 105, the steel wire winding reinforcement layer 107 is fixedly arranged at the inner end of the first flame-retardant layer 106, the high-strength limiting braided layer 108 is fixedly arranged at the inner end of the steel wire winding reinforcement layer 107, the second flame-retardant layer 109 is fixedly arranged at the inner end of the high-strength limiting braided layer 108, the heat-insulating layer 110 is fixedly arranged at the outer end of the inner side of the heat-insulating inner tube 103, the buffer layer 111 is fixedly arranged at the inner end of the buffer layer 111, and the oil-resistant layer 112 is fixedly arranged at the inner end of the buffer layer 111. In this flame-retardant and heat-insulating hydraulic hose structure, by setting the heat-insulating inner tube 103, when the device is in use, it can be insulated through the heat-insulating layer 110 to avoid temperature loss, so that when it is used in a low-temperature environment, the internal medium will not be frozen. Moreover, the buffer layer 11 provided in this device can greatly enhance the bearing capacity of the device, enabling it to withstand greater pressure. In addition, the oil-resistant layer 112 is provided in this device. The material of the oil-resistant layer 112 is chloroprene rubber, which can greatly improve the oil resistance of the heat-insulating inner tube 103, so that the heat-insulating inner tube 103 will not be eroded by oil after long-term use, extending the service life of the hydraulic hose.

[0024] The antioxidant coating 102 is a silver ion coating, which interferes with the synthesis of the cell wall. The important component of the bacterial cell wall is peptidoglycan. The interference of the silver ion antibacterial agent on the cell wall mainly inhibits the connection between the polysaccharide chain and the tetrapeptide cross-linking, thereby making the cell wall lose its integrity, lose the protection against osmotic pressure, damage the bacterial cells and cause death, with better antibacterial effects. The material of the wear-resistant layer 105 is wear-resistant rubber, which has super wear resistance, impact resistance, and tear resistance, and a long service life. The material of the first flame-retardant layer 106 is ammonium polyphosphate, and the material of the second flame-retardant layer 109 is also ammonium polyphosphate, which has good flame-retardant effects. The material of the heat-insulating layer 110 is polyurethane foam, which has good heat-insulating effects and a low thermal conductivity. The material of the buffer layer 111 is buffer rubber, which can absorb impact energy and relieve the impact effect. The material of the oil-resistant layer 112 is chloroprene rubber, which has good physical and mechanical properties, and is resistant to oil, heat, fire, sunlight, ozone, acids and alkalis, and chemical reagents.

[0025] Working principle: For the structure of the flame-retardant and heat-insulating hydraulic hose, by setting the heat-insulating inner tube 103, the device can be heat-insulated by the heat-insulating layer 110 during use, avoiding heat loss and preventing the internal medium from freezing when used in a low-temperature environment. Moreover, the buffer layer 11 provided in the device can greatly enhance the bearing capacity of the device, enabling it to withstand greater pressure. Additionally, the oil-resistant layer 112 is made of chloroprene rubber, which can significantly improve the oil resistance of the heat-insulating inner tube 103, ensuring that the heat-insulating inner tube 103 will not be eroded by oil after long-term use, thus extending the service life of the hydraulic hose. For the structure of the flame-retardant and heat-insulating hydraulic hose, by setting the flame-retardant outer tube 101, the antioxidant coating 102 is a silver ion coating, which can interfere with the synthesis of cell walls, making the antibacterial effect of the device better. The wear-resistant layer 105 is made of wear-resistant rubber and has excellent wear resistance, impact resistance, and tear resistance, greatly enhancing the service life of the device. The first flame-retardant layer 106 is made of ammonium polyphosphate, and the second flame-retardant layer 109 is also made of ammonium polyphosphate, having a good flame-retardant effect. By setting the steel wire winding reinforcement layer 107 and the high-strength limiting braided layer 108, the strength of the device can be greatly enhanced.

[0026] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than limiting the protection scope of the present invention. Any simple modification or equivalent replacement of the technical solution of the present invention by those of ordinary skill in the art shall not depart from the essence and scope of the technical solution of the present invention.

Claims

1. A flame-retardant and heat-insulating hydraulic hose structure, comprising a main body mechanism (1), characterized in that: The main body mechanism (1) includes a flame-retardant outer tube (101), an antioxidant coating (102), a heat-insulating inner tube (103), a hose inlet (104), a wear-resistant layer (105), a first flame-retardant layer (106), a steel wire winding reinforcement layer (107), a high-strength limiting braided layer (108), a second flame-retardant layer (109), a heat-insulating layer (110), a buffer layer (111), and an oil-resistant layer (112). The antioxidant coating (102) is fixedly arranged at the outer end of the flame-retardant outer tube (101), the heat-insulating inner tube (103) is fixedly installed at the inner end of the flame-retardant outer tube (101), and the hose inlet (104) is fixedly arranged at the left end of the heat-insulating inner tube (103).

2. The structure of a flame-retardant and heat-insulating hydraulic hose according to claim 1, characterized in that: The wear-resistant layer (105) is fixedly arranged at the outer end of the inner side of the flame-retardant outer tube (101), the first flame-retardant layer (106) is fixedly arranged at the inner end of the wear-resistant layer (105), and the steel wire winding reinforcement layer (107) is fixedly arranged at the inner end of the first flame-retardant layer (106).

3. A flame-retardant and heat-insulating hydraulic hose structure according to claim 2, characterized in that: The high-strength limiting braided layer (108) is fixedly arranged at the inner end of the steel wire winding reinforcement layer (107), and the second flame-retardant layer (109) is fixedly arranged at the inner end of the high-strength limiting braided layer (108).

4. A flame-retardant and heat-insulating hydraulic hose structure according to claim 3, characterized in that: The heat-insulating layer (110) is fixedly arranged at the outer end of the inner side of the heat-insulating inner tube (103), the buffer layer (111) is fixedly arranged at the inner end of the buffer layer (111), and the oil-resistant layer (112) is fixedly arranged at the inner end of the buffer layer (111).

5. A flame-retardant and heat-insulating hydraulic hose structure according to claim 4, characterized in that: The antioxidant coating (102) is a silver ion coating, and the material of the wear-resistant layer (105) is wear-resistant rubber.

6. The structure of a flame-retardant and heat-insulating hydraulic hose according to claim 5, characterized in that: The material of the first flame-retardant layer (106) is ammonium polyphosphate, and the material of the second flame-retardant layer (109) is also ammonium polyphosphate.

7. A flame-retardant and heat-insulating hydraulic hose structure according to claim 6, characterized in that: The material of the heat-insulating layer (110) is polyurethane foam, and the material of the oil-resistant layer (112) is neoprene.

Citation Information

Patent Citations

  • Hydraulic rubber pipe

    CN209115826U