Convenient-to-replace nozzle structure for intelligent fat liquoring device

Through the magnetically clamped nozzle structure, the problem of cumbersome and damage of the nozzle replacement of the intelligent grease adder is solved, and the effect of convenient replacement and adaptation to different pipe diameters is achieved, and the internal structure of the grease adder is protected.

CN223137579UActive Publication Date: 2025-07-22SHANDONG WARD IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422602803.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-07-22
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The nozzles of existing smart grease adders are cumbersome and easy to be damaged when replaced, making grease adders difficult to adapt to lubrication needs in different working environments.

Method used

The magnetically clamped nozzle structure is adopted, including a magnetic top cylinder and a magnetic bottom cylinder. The magnetic block and clamping are used to achieve rapid and coaxial positioning nozzle replacement to avoid damage caused by multiple twists.

Benefits of technology

It realizes rapid and convenient replacement of nozzles, adapts to different pipe diameter needs, avoids damage to the internal structure of the grease adder, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nozzle structures, in particular to a convenient-to-replace nozzle structure for an intelligent greasing device. Comprising a replacement nozzle which is clamped with a fixed end cap on the upper layer in a magnetic attraction mode, the fixed end cap comprises a magnetic attraction top cylinder which is connected with an upper threaded ring into a whole, and the replacement nozzle comprises a magnetic attraction bottom cylinder which is connected with a lower nozzle opening into a whole. The device is divided into an upper-layer fixing assembly and a lower-layer replacement assembly, and the effect of locking the upper-layer fixing assembly and the lower-layer replacement assembly can be achieved through repulsive force of a magnetic attraction block a and a magnetic attraction block b and clamping fit; the magnetic attraction block and the magnetic attraction ring are combined, so that the effects of positioning and coaxial positioning can be achieved during mounting, pre-magnetic attraction during mounting is facilitated, and falling of parts during dismounting is avoided; the built-in structure is exquisite, and the effect of adapting to different pipe diameters can be achieved only by replacing the replacement nozzles with different calibers during replacement.
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Description

Technical Field

[0001] The utility model relates to the technical field of nozzle structures, and particularly relates to a nozzle structure for an intelligent greaser that is convenient to replace. Background Art

[0002] An intelligent greaser refers to a lubricating grease filling device controlled by a built-in microprocessor or controller. These devices can be automatically started according to preset time intervals or working conditions, extrude lubricating grease from a storage container, and transport it to the parts that need lubrication through a nozzle or pipeline; in the prior art, the operation of replacing the nozzle is cumbersome, and the threaded installation often requires multiple turns to unscrew, and it is easy to cause damage to the greaser body during the replacement process after long-term use; in addition, the fixed nozzle structure is difficult to adapt to the lubrication requirements in different working environments, restricting the use range of the greaser.

[0003] Therefore, there is a need for a nozzle structure that is convenient to replace and does not damage the intelligent greaser during the replacement process. Summary of the Utility Model

[0004] In order to make up for the deficiencies in the prior art and achieve the above functions, the utility model provides a nozzle structure for an intelligent greaser that is convenient to replace.

[0005] The utility model is realized through the following technical solutions:

[0006] A nozzle structure for an intelligent greaser that is convenient to replace includes a replacement nozzle magnetically clamped and fastened to the fixed end cap on the upper layer. The fixed end cap includes a magnetic suction top cylinder integrally connected to the upper threaded ring. The replacement nozzle includes a magnetic suction bottom cylinder integrally connected to the lower nozzle port.

[0007] The magnetic suction top cylinder includes a positioning wall, a slot wall a, and a grease wall a connected to the top from the outside to the inside. Three magnetic rings a are fixed in the groove between the positioning wall and the slot wall a, and a sealing cover a is fixed to the bottom of the magnetic ring a. The circular groove between the slot wall a and the grease wall a is evenly divided into eight magnetic block slots a, and magnetic blocks a are built in each of them. A sealing cover b is fixed to the bottom of the magnetic block slot a and the magnetic block a. A downward-facing fixed slot is provided on the outside of the positioning wall.

[0008] The magnetic suction bottom cylinder includes a grease wall b, a slot wall b, and an outer wall connected to the bottom from the inside to the outside. The circular groove between the grease wall b and the slot wall b is evenly divided into eight magnetic block slots b, and magnetic blocks b are built in each of them. A sealing cover c is fixed to the top of the magnetic block slot b and the magnetic block a. Three magnetic rings b are fixed in the groove between the slot wall b and the outer wall, and a sealing cover d is fixed to the top of the magnetic ring b. Four clamping blocks are fixed to the outside of the outer wall.

[0009] Further, the positions and sizes of the magnetic rings a and b correspond to each other; the magnetic poles facing downward of the outermost and innermost of the three magnetic rings a are the same and attract the outermost and innermost magnetic rings b, and the magnetic pole facing downward of the middle magnetic ring a is opposite to that of the two sides and attracts the magnetic ring b at the middle position below.

[0010] Further, the magnetic poles facing downward of adjacent magnetic blocks a are opposite, and the magnetic poles facing upward of adjacent magnetic blocks b are opposite.

[0011] Further, four slot blocks adapted to the blocks are installed in a row in the fixed slot, each slot block corresponds to a magnetic block a, and each block corresponds to a magnetic block b.

[0012] Further, the magnetic pole facing downward of the magnetic block a corresponding to the slot block is the same as the magnetic pole facing upward of the magnetic block b corresponding to the block.

[0013] Further, the arc angles of the slot block and the block are both less than 45 degrees.

[0014] Further, when the upper fixed end cap is magnetically attracted and clamped with the replacement nozzle, the sealing caps a and b are respectively in close contact with the sealing caps d and c, and all four are made of rubber.

[0015] The beneficial effects of the present utility model are as follows:

[0016] This device is divided into an upper layer fixing component and a lower layer replacement component. By utilizing the repulsive force of the magnetic attraction blocks a and b and the clamping fit, the effect of locking the two can be achieved, without the inconvenience of installation caused by multiple turns of screwing and fixing; and by combining the magnetic attraction blocks and the magnetic rings, the functions of positioning and coaxial centering can be achieved during installation, facilitating pre-magnetic attraction during installation and avoiding the dropping of components during disassembly; the internal structure of the present utility model is delicate, and only by replacing the replacement nozzles with different diameters can the effect of adapting to different pipe diameters be achieved; the present utility model is indirectly in contact with the intelligent greasing device and will not damage the internal structure of the intelligent greasing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the external structure schematic diagram of the present utility model;

[0018] Figure 2 is the structure schematic diagram of the fixed end cap of the present utility model;

[0019] Figure 3 is Figure 2 the bottom schematic diagram after removing the sealing caps a and b;

[0020] Figure 4 is Figure 3 the semi-sectional three-dimensional schematic diagram of;

[0021] Figure 5This is a schematic structural diagram of the replacement nozzle of the present utility model;

[0022] Figure 6 It is Figure 5 a schematic structural diagram after removing the sealing cap c and the sealing cap d in

[0023] Figure 7 It is Figure 5 a half-sectional three-dimensional schematic diagram of

[0024] Figure 8 This is a half-sectional three-dimensional schematic diagram of the whole of the present utility model;

[0025] Figure 9 This is a schematic diagram after the installation of the present utility model.

[0026] In the figure:

[0027] 1. Fixed end cap, 101. Threaded ring, 102. Magnetic suction top cylinder, 2. Replacement nozzle, 201. Nozzle orifice, 202. Magnetic suction bottom cylinder;

[0028] 3. Positioning wall, 4. Card slot wall a, 5. Sealing cap a, 501. Magnetic ring a, 6. Sealing cap b, 601. Magnetic block a, 602. Magnetic block slot a, 7. Fixed card slot, 701. Card slot block,

[0029] 8. Grease wall a, 9. Grease wall b;

[0030] 10. Card slot wall b, 11. Outer wall, 1101. Card block, 12. Sealing cap c, 1201. Magnetic block b, 1202. Magnetic block slot b, 13. Sealing cap d, 1301. Magnetic ring b;

[0031] 14. Intelligent greasing device, 15. Grease delivery pipe. Specific embodiments

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present utility model.

[0034] Such as Figures 1 to 9As shown in the figure, the utility model includes a replacement nozzle 2 magnetically attracted and clamped with the fixed end cap 1 on the upper layer. The fixed end cap 1 includes a magnetic attraction top cylinder 102 integrally connected with the upper threaded ring 101. The replacement nozzle 2 includes a magnetic attraction bottom cylinder 202 integrally connected with the lower nozzle port 201. The function of the replacement nozzle 2 is to quickly disassemble and replace different models or damaged nozzle ports 201.

[0035] The magnetic attraction top cylinder 102 includes a positioning wall 3, a clamping groove wall a4, and a grease wall a8 connected to the top from the outside to the inside. Three magnetic rings a501 are fixed in the groove between the positioning wall 3 and the clamping groove wall a4, and a sealing cover a5 is fixed at the bottom of the magnetic ring a501. The fixing method is conventional bonding. The circular groove between the clamping groove wall a4 and the grease wall a8 is evenly divided into eight magnetic block grooves a602, and magnetic blocks a601 are built in each of them. A sealing cover b6 is fixed at the bottom of the magnetic block groove a602 and the magnetic block a601. A downward-facing fixed clamping groove 7 is arranged on the outside of the positioning wall 3 to ensure the tightening of the magnetic attraction bottom cylinder 202.

[0036] The magnetic attraction bottom cylinder 202 includes a grease wall b9, a clamping groove wall b10, and an outer wall 11 connected to the bottom from the inside to the outside. The circular groove between the grease wall b9 and the clamping groove wall b10 is evenly divided into eight magnetic block grooves b1202, and magnetic blocks b1201 are built in each of them. A sealing cover c12 is fixed at the top of the magnetic block groove b1202 and the magnetic block a1201. Three magnetic rings b1301 are fixed in the groove between the clamping groove wall b10 and the outer wall 11, and a sealing cover d13 is fixed at the top of the magnetic ring b1301. Four clamping blocks 1101 are fixed on the outside of the outer wall 11.

[0037] The positions and sizes of the magnetic rings a501 and the magnetic rings b1201 correspond to each other. The magnetic poles facing down of the outermost and innermost of the three magnetic rings a501 are the same and attract the outermost and innermost magnetic rings b1301. The magnetic pole facing down of the middle magnetic ring a501 is opposite to that of the two sides and attracts the middle magnetic ring b1301 below.

[0038] The magnetic poles facing down of adjacent magnetic blocks a601 are opposite to each other, and the magnetic poles facing up of adjacent magnetic blocks b1201 are opposite to each other.

[0039] Four clamping groove blocks 701 that can be adapted to the clamping blocks 1101 are installed in the fixed clamping groove 7 in a row. Each clamping groove block 701 corresponds to a magnetic block a601, and each clamping block 1101 corresponds to a magnetic block b1201.

[0040] The magnetic pole facing down of the magnetic block a601 corresponding to the clamping groove block 701 is the same as the magnetic pole facing up of the magnetic block b1201 corresponding to the clamping block 1101. The arc angles of the clamping groove blocks 701 and the clamping blocks 1101 are both less than 45 degrees to prevent difficult disassembly caused by clamping during installation or disassembly.

[0041] When the upper fixed end cap 1 is magnetically attracted and clamped with the replacement nozzle 2, the sealing cap a5 and the sealing cap b6 are respectively in close contact with the sealing cap d13 and the sealing cap c12, and all four are made of rubber.

[0042] The working principle of the present utility model is as follows:

[0043] (1) The fixed end cap 1 is fixed at the threaded port at the bottom of the intelligent greasing device 14 through the thread inside the threaded ring 101, and the conventional grease delivery pipe 15 is inserted into the nozzle port 201.

[0044] (2) When clamping nozzle ports 201 of different models and sizes onto the fixed end cap 1, due to the arrangement of the magnetic ring a501 and the magnetic ring b1301, it is convenient for the operator to perform precise coaxial positioning. Once there is a deviation of skew, the upper and lower magnetic poles of the magnetic ring a501 and the magnetic ring b1301 are the same and thus repel each other; at the same time, the arrangement of the magnetic block a601 and the magnetic block b1201 can ensure the attraction of opposite-sex magnetic poles during installation. Note that at this time, the attraction of magnetic poles occurs through their respective sealing caps and they do not come into direct contact.

[0045] (3) In step (2), due to the dual magnetic attraction, it is extremely convenient for the connection of the upper and lower layers. At this time, due to the effect that "the magnetic pole of the magnetic block a601 corresponding to the slot block 701 facing down is the same as the magnetic pole of the block 1101 corresponding to the magnetic block b1201 facing up", the block 1101 only penetrates into the fixed slot 7 and is not locked, that is, the slot block 701 and the block 1101 do not come into direct contact; at this time, the operator only needs to rotate the lower replacement nozzle 2 by about 45 degrees to complete the installation; since the magnetic poles of the corresponding magnetic blocks a601 and magnetic blocks b1201 above and below are the same after rotation, a repulsive force in the up and down direction will be generated, and the slot block 701 and the block 1101 are clamped with each other to prevent repulsion, and the friction between them will also increase and thus be sufficient to prevent rotation, finally achieving the locking effect.

[0046] (4) According to the above principle, during disassembly, only the replacement nozzle 2 needs to be rotated (either forward or backward). At this time, due to the magnetic attraction, it will not fall off, and then it can be pulled down through the replacement nozzle 2.

[0047] (5) The lubricating grease in the intelligent greasing device 14 flows into the mechanical structure to be lubricated in sequence along the threaded ring 101, the grease wall a8, the grease wall b9, the nozzle port 201, and the grease delivery pipe 15.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present utility model, as long as they do not depart from the spirit and scope of the technical solutions of the present utility model, should be covered within the scope of the claims of the present utility model.

Claims

1. An easily replaceable nozzle structure for an intelligent greasing device, characterized in that: It includes a replacement nozzle (2) magnetically clamped to the fixed end cap (1) of the upper layer. The fixed end cap (1) includes a magnetic suction top cylinder (102) integrally connected to the upper threaded ring (101). The replacement nozzle (2) includes a magnetic suction bottom cylinder (202) integrally connected to the lower nozzle port (201). The magnetic suction top cylinder (102) includes a positioning wall (3), a slot wall a (4), and a grease wall a (8) connected to the top from the outside to the inside. Three magnetic rings a (501) are fixed in the groove between the positioning wall (3) and the slot wall a (4), and a sealing cover a (5) is fixed to the bottom of the magnetic ring a (501). The circular groove between the slot wall a (4) and the grease wall a (8) is evenly divided into eight magnetic block slots a (602), and magnetic blocks a (601) are built in each of them. A sealing cover b (6) is fixed to the bottom of the magnetic block slot a (602) and the magnetic block a (601). A fixed slot (7) with a downward direction is arranged on the outside of the positioning wall (3). The magnetic suction bottom cylinder (202) includes a grease wall b (9), a slot wall b (10), and an outer wall (11) connected to the bottom from the inside to the outside. The circular groove between the grease wall b (9) and the slot wall b (10) is evenly divided into eight magnetic block slots b (1202), and magnetic blocks b (1201) are built in each of them. A sealing cover c (12) is fixed to the top of the magnetic block slot b (1202) and the magnetic block b (1201). Three magnetic rings b (1301) are fixed in the groove between the slot wall b (10) and the outer wall (11), and a sealing cover d (13) is fixed to the top of the magnetic ring b (1301). Four clamping blocks (1101) are fixed to the outside of the outer wall (11).

2. The nozzle structure for an intelligent greasing device that is easy to replace according to claim 1, characterized in that: The positions and sizes of the magnetic ring a (501) and the magnetic ring b (1301) correspond to each other. The magnetic poles facing downward of the outermost and innermost of the three magnetic rings a (501) are the same and attract the outermost and innermost magnetic rings b (1301). The magnetic pole facing downward of the middle magnetic ring a (501) is opposite to that of the two sides and attracts the magnetic ring b (1301) at the middle position below.

3. The nozzle structure for an intelligent greasing device that is easy to replace according to claim 1, wherein: The magnetic poles facing downward of adjacent magnetic blocks a (601) are opposite to each other, and the magnetic poles facing upward of adjacent magnetic blocks b (1201) are opposite to each other.

4. The nozzle structure for the intelligent greasing device that is easy to replace according to claim 3, characterized in that: Four slot blocks (701) that can be adapted to the clamping blocks (1101) are installed in the fixed slot (7) in a row. Each slot block (701) corresponds to a magnetic block a (601), and each clamping block (1101) corresponds to a magnetic block b (1201).

5. The nozzle structure for an intelligent greasing device that is easy to replace according to claim 4, characterized in that: The magnetic pole facing downward of the magnetic block a (601) corresponding to the slot block (701) is the same as the magnetic pole facing upward of the magnetic block b (1201) corresponding to the clamping block (1101).

6. The nozzle structure for an intelligent greasing device that is easy to replace according to claim 4, characterized in that: The arc angles of the slot block (701) and the clamping block (1101) are both less than 45 degrees.

7. The nozzle structure for an intelligent greasing device that is easy to replace according to claim 1, characterized in that: When the fixed end cap (1) of the upper layer is magnetically clamped to the replacement nozzle (2), the sealing cover a (5) and the sealing cover b (6) are respectively in close contact with the sealing cover d (13) and the sealing cover c (12), and all four are made of rubber material.