Energy-saving and environment-friendly heat supply device of distillation system, heat supply system and steaming furnace

By designing the disc-shaped structure of the inner combustion ring, the diverting channel and the outer combustion ring in the steamer, combining the flow channel and the support column, the problem of slow heating speed of the steamer is solved, efficient and safe natural gas combustion is achieved, and heating time is shortened.

CN223137875UActive Publication Date: 2025-07-22贵州凯泽盛海科技有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422393663.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-22
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the heating process, existing steamers have problems such as unsatisfactory natural gas combustion efficiency, slow heating speed and long time. Especially when the water in the pot is heated, the time is about 35 minutes.

Method used

The design of the internal combustion ring, the diversion channel, the external combustion ring and the transition combustion ring is adopted to form a disc-shaped structure. Through multiple flow channels and smoke guide pipes, the efficient combustion of natural gas in the steamer is achieved. Combined with the support column, the heat exchange area is increased, and annular through holes and strip through holes are formed to speed up the heating of water.

Benefits of technology

The natural gas combustion efficiency has been improved by 20-30%, the heating speed has been significantly accelerated, and the time has been shortened to about 12 minutes, achieving a safe and efficient heating effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223137875U_ABST
    Figure CN223137875U_ABST
Patent Text Reader

Abstract

The utility model provides an energy-saving and environment-friendly heat supply device of a distillation system, a heat supply system and a steaming furnace. The energy-saving and environment-friendly heat supply device of the distillation system comprises an ignition chamber, an air inlet pipe, an exhaust pipe, an inner combustion ring, a flow dividing channel, an outer combustion ring, a transition combustion ring and a smoke gathering pipe. The inner combustion ring, the transition combustion ring and the outer combustion ring sequentially surround the outer side of the ignition chamber from inside to outside. The shunting channels are radially arranged between the ignition chamber and the inner combustion ring and communicate the ignition chamber with the inner combustion ring; the transition combustion ring on the innermost side is communicated with the inner combustion ring through at least one flow guide channel, the adjacent transition combustion rings are communicated through at least one flow guide channel, and the transition combustion ring on the outermost side is communicated with the outer combustion ring through at least one flow guide channel; the smoke gathering pipe is communicated with the outer combustion ring through a smoke guide pipe; one end of the exhaust pipe is communicated with the smoke gathering pipe, and the other end exhausts smoke. The natural gas heating device is energy-saving, environment-friendly, high in safety, capable of effectively improving the combustion efficiency of natural gas, high in heating speed and short in consumed time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of heating, and particularly relates to an energy-saving and environmental-friendly heater for a distillation system, a heating system and a steaming furnace. Background Art

[0002] At present, in life and industrial production, steaming furnaces are often used, such as steaming rice and steamed buns in life, and steaming liquor in industrial production. When the existing steaming furnaces are heated, they are mostly heated at the bottom of the steaming furnace by means of electric heating, coal and firewood combustion heating, fuel oil heating, gas combustion heating, etc. Electric heating has good safety and no waste gas emission, but the heating speed is slower than that of gas combustion heating, the energy consumption ratio is larger than that of gas combustion heating, and the cost is also higher than that of gas combustion heating. In the heating methods of coal and firewood combustion and fuel oil heating, waste gas will be generated, which is not environmentally friendly. For gas heating, an open-air ignition heating method is adopted in the air. The heating speed and calorific value are higher than those of electric heating, and it is also relatively energy-saving. However, due to the open-air heating, the harmful gases that are not completely burned endanger human health, and the safety is relatively poor. In view of the above problems, the applicant applied for a Chinese utility model patent with the publication number of CN219217949U and the name of an energy-saving and environmental-friendly distillation heating system on September 30, 2022. In this heating system, an ignition chamber and a coil are arranged in a steamer pot filled with water. The coil is spirally placed in the water in the steamer pot. One end of the coil is connected to the ignition chamber, and the other end extends inside and outside the steamer pot. Natural gas is introduced into the ignition chamber, ignited and then sent into the coil, flowing and burning spirally in the coil. The water is indirectly heated by heating the coil until steam is generated. The natural gas combustion of the whole system is carried out in the coil, which greatly improves the safety and is energy-saving and environmental-friendly at the same time. In the subsequent production, the applicant found that the heating system, especially the coil (as shown in the physical diagram of the coil Figure 5 ), has the following deficiencies: the natural gas combustion efficiency is not ideal. Due to the large volume of the steamer pot and the large amount of water in it, from igniting the natural gas to heating the water in the steamer pot to boiling, the heating speed is slow and the time-consuming is long, about 35 minutes. Summary of the Utility Model

[0003] To solve the above problems, the utility model provides an energy-saving and environmental-friendly heater for a distillation system, a heating system and a steaming furnace, which can effectively improve the natural gas combustion efficiency, have a fast heating speed and short time-consuming.

[0004] The purpose of the utility model is realized by the following technical solutions:

[0005] An energy-saving and environment-friendly heat supply device for a distillation system, comprising an ignition chamber, an air inlet pipe and an exhaust pipe; an ignition nozzle for ignition is installed at the upper end inside the ignition chamber; the air inlet pipe is connected to the inside of the ignition chamber and is used for pumping a mixed gas composed of gas and air into the ignition chamber; it further comprises an inner combustion ring, a diversion channel, an outer combustion ring, a transition combustion ring and a smoke collecting pipe; the inner combustion ring, the transition combustion ring and the outer combustion ring are hollow annular bodies that sequentially surround the outside of the ignition chamber from the inside out; the diversion channel is a plurality of hollow pipe bodies arranged in a radial line between the ignition chamber and the inner combustion ring and connecting the lower end inside the ignition chamber with the inside of the inner combustion ring; the transition combustion ring is at least one, and there is no contact between the innermost transition combustion ring and the inner combustion ring, between adjacent transition combustion rings, and between the outermost transition combustion ring and the outer combustion ring, and they are respectively connected through at least one diversion channel; the smoke collecting pipe is connected to the outer combustion ring through a plurality of smoke guiding pipes; one end of the exhaust pipe is connected to the smoke collecting pipe, and the other end discharges the flue gas.

[0006] Further, the inner combustion ring, the transition combustion ring and the outer combustion ring are all circular rings, and the three form a disc-shaped structure.

[0007] Further, the diversion channel is a trapezoidal plate-shaped structure with a hollow interior, the width of its upper base is smaller than that of its lower base, its upper base is connected to the lower end inside the ignition chamber, and its lower base is connected to the inside of the inner combustion ring.

[0008] Further, a strip-shaped hole that penetrates up and down and has a closed hole wall is provided on the side of the diversion channel close to the inner combustion ring, and the strip-shaped hole divides the side of the diversion channel close to the inner combustion ring into two channels that are respectively connected to the inner combustion ring.

[0009] Further, there are three transition combustion rings, which are sequentially arranged between the inner combustion ring and the outer combustion ring from the inside out.

[0010] Further, to facilitate raising the bottom of the energy-saving and environment-friendly gas heat supply so that the bottom of the energy-saving and environment-friendly gas heat supply can be in full contact with water and increase the heat exchange area, three or more support columns are evenly provided at the bottom of the outer combustion ring.

[0011] Further, annular through holes are respectively formed between the innermost transition combustion ring and the inner combustion ring, between adjacent transition combustion rings, and between the outermost transition combustion ring and the outer combustion ring. The diversion channels are evenly distributed in each annular through hole, and the number of diversion channels in each annular through hole is four; strip-shaped through holes are formed between adjacent diversion channels.

[0012] Further, the diversion channels between adjacent annular through holes are arranged staggeredly.

[0013] Further, the distance between the inner circle and the outer circle of the outer combustion ring is more than twice the distance between the inner circle and the outer circle of the transition combustion ring.

[0014] A heating system includes an intake fan and the energy-saving and environment-friendly heater of the above-mentioned distillation system; the outlet end of the intake fan is connected to an intake pipe, and the intake end of the intake fan is respectively connected to a gas pipeline and an air pipeline, and flow control valves are respectively arranged on the intake pipe, the gas pipeline and the air pipeline.

[0015] An energy-saving and environment-friendly distillation furnace of a distillation system includes a furnace body and the above-mentioned heating system, wherein water is contained in the furnace body, and the ignition chamber, the inner combustion ring, the shunt channel, the outer combustion ring, the transition combustion ring and the diversion channel are all placed in the furnace body and immersed in water; the intake pipe and the exhaust pipe respectively pass through the holes preset in the upper part of the furnace body side wall and extend to the outside.

[0016] The utility model not only saves energy and protects the environment, has high safety, but also can effectively improve the combustion efficiency of natural gas by about 20-30%, has a fast heating speed and short time consumption, and the time from igniting natural gas to heating water to boiling is increased from about 35 minutes before to about 12 minutes. Description of the Drawings

[0017] The structure of the utility model will be further described in detail below with reference to the drawings.

[0018] Figure 1 It is a schematic structural diagram of the energy-saving and environment-friendly heater of the distillation system described in the utility model.

[0019] Figure 2 It is a top view of the energy-saving and environment-friendly heater of the distillation system described in the utility model.

[0020] Figure 3 It is Figure 2 A sectional view taken along the A-A direction.

[0021] Figure 4 It is a schematic structural diagram of the energy-saving and environment-friendly distillation furnace of the distillation system described in the utility model.

[0022] Figure 5 It is a physical diagram of a coil pipe in an existing heating system.

[0023] As shown in the figure: 1-ignition chamber, 2-intake pipe, 3-exhaust pipe, 4-smoke collecting pipe, 5-inner combustion ring, 6-shunt channel, 7-outer combustion ring, 8-transition combustion ring, 9-ignition nozzle, 10-smoke guiding pipe, 11-diversion channel, 12-annular through hole, 13-strip-shaped through hole, 14-strip-shaped hole, 15-support column body, 16-furnace body. Detailed Description of the Invention

[0024] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The described embodiments are only a part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present utility model without making creative efforts belong to the scope protected by the present utility model.

[0025] It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present utility model. The change or adjustment of their relative relationships, without substantial change in the technical content, should also be regarded as the scope in which the present utility model can be implemented.

[0026] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. Embodiment 1

[0027] As Figures 1-4 shown, this embodiment provides an energy-saving and environmental protection distillation furnace for distilling wine, which includes a furnace body 16 and a heating system. The heating system includes an intake air blower and an energy-saving and environmental protection heater for the distillation system.

[0028] The furnace body 16 is selected as a conventional furnace body, and water is installed inside it.

[0029] The intake air blower is arranged on a preset bracket outside the furnace body 16, and an existing explosion-proof blower for combustible gas transmission is adopted. The intake end of the intake air blower is respectively connected to a gas pipeline and an air pipeline, and flow control valves are respectively arranged on the gas pipeline and the air pipeline. The intake air blower and the flow control valves are controlled by an automatic controller (a conventional controller is adopted).

[0030] The energy-saving and environment-friendly heat supply device of the distillation system includes an ignition chamber 1, an intake pipe 2, an exhaust pipe 3, an inner combustion ring 5, a diversion channel 6, an outer combustion ring 7, a transition combustion ring 8, and a smoke collecting pipe 4.

[0031] The ignition chamber 1 is a hollow cylinder with closed upper and lower ends, and its top is detachably covered with a cover plate. An ignition nozzle 9 for ignition is installed at the upper end inside the ignition chamber 1. The ignition nozzle 9 has a conventional structure and is used to ignite the mixed gas blown into the ignition chamber 1 by an intake air fan.

[0032] The outlet end of the intake pipe 2 (connected to the top cover plate of the ignition chamber 1) is connected to the upper end inside the ignition chamber 1 and is used to pump (send) the mixed gas composed of gas and air into the ignition chamber 1. The inlet end of the intake pipe 2 is connected to the outlet end of the intake air fan, and a flow control valve is provided on the intake pipe 2 to control the amount of gas entering the ignition chamber 1.

[0033] The inner combustion ring 5 is a hollow circular ring surrounding the outside of the ignition chamber 1 and concentric with the ignition chamber 1.

[0034] The diversion channel 6 is a plurality of ( Figure 2 shown as 25) hollow pipe bodies arranged radially and evenly between the ignition chamber 1 and the inner combustion ring 5 and connecting the lower end inside the ignition chamber 1 with the inside of the inner combustion ring 5. The diversion channel 6 is a trapezoidal plate-like structure with a hollow interior, the width of its upper base is smaller than that of its lower base, its upper base is connected to the lower end inside the ignition chamber 1, and its lower base is connected to the inside of the inner combustion ring 5. As Figure 2 shown, a strip-shaped through hole 13 is formed between adjacent diversion channels 6, and water enters the strip-shaped through hole 13 and is quickly heated, improving the heating efficiency.

[0035] The outer combustion ring 7 is a hollow circular ring surrounding the outside of the inner combustion ring 5 and concentric with the ignition chamber 1.

[0036] The transition combustion ring 8 is three hollow circular rings arranged concentrically outside the ignition chamber 1 from the inside to the outside in sequence, and all three transition combustion rings 8 are located between the inner combustion ring 5 and the outer combustion ring 7. There is no contact between the innermost transition combustion ring 8 and the inner combustion ring 5, between adjacent transition combustion rings 8, and between the outermost transition combustion ring 8 and the outer combustion ring 7, and annular through holes 12 are respectively formed. There are four diversion channels 11 respectively connecting between the innermost transition combustion ring 8 and the inner combustion ring 5, between adjacent transition combustion rings 8, and between the outermost transition combustion ring 8 and the outer combustion ring 7, that is, four diversion channels 11 are evenly distributed in each annular through hole 12; at the same time, the diversion channels 11 between adjacent annular through holes 12 are arranged staggeredly. Water enters the annular through hole 12 and is quickly heated, improving the heating efficiency.

[0037] The smoke collecting pipe 4 is communicated with the outer combustion ring 7 through four uniformly arranged smoke guiding pipes 10, and the smoke collecting pipe 4 is in a three-quarter arc shape.

[0038] One end of the exhaust pipe 3 is communicated with the smoke collecting pipe 4, and the other end extends to the outside of the room to discharge waste gas or send the waste gas to waste gas treatment.

[0039] The ignition chamber 1, the inner combustion ring 5, the shunt channel 6, the outer combustion ring 7, the transition combustion ring 8 and the diversion channel 11 are all placed in the furnace body 16 and immersed in water; the air inlet pipe 2 and the exhaust pipe 3 respectively pass through the holes preset in the upper part of the side wall of the furnace body 16 and extend to the outside. The inner combustion ring 5, the transition combustion ring 8 and the outer combustion ring 7 are all circular rings, and the three form a disc-shaped structure.

[0040] During use, water is added into the furnace body 16 to submerge the disc-shaped structure formed by the inner combustion ring 5, the transition combustion ring 8 and the outer combustion ring 7. After reaching a certain depth, the pot containing the material to be distilled is placed on the furnace body 16. After controlling the opening degrees of each flow control valve, the intake air blower is started. The intake air blower sends the mixed gas composed of combustible gas and air into the ignition chamber 1 through the air inlet pipe 2. The ignition nozzle 9 in the ignition chamber 1 ignites the mixed gas. The ignited mixed gas enters the lower end of the ignition chamber 1 under the blowing of the intake air blower, and then enters the shunt channel 6, and is dispersed into multiple strands of burning mixed gas by the shunt channel 6. Then the burning mixed gas converges into the inner combustion ring 5 and continues to burn. Then it sequentially enters each transition combustion ring 8 through the diversion channel 11 from the inside to the outside and gradually burns. Finally, it enters the outer combustion ring 7 to complete the final combustion and turn into smoke. The smoke in the outer combustion ring 7 enters the smoke collecting pipe 4, enters the exhaust pipe 3 through the smoke collecting pipe 4, and is discharged by the exhaust pipe 3. During the whole process, the combustible gas continuously burns efficiently in the energy-saving heating device of the distillation system, so that the inner combustion ring 5, the transition combustion ring 8 and the outer combustion ring 7 are continuously and rapidly heated, thereby realizing the heating of water. In addition, due to the existence of the annular through holes 12 and the strip-shaped through holes 13, the heating efficiency is further improved. Embodiment 2

[0041] To further improve the combustion efficiency of the mixed gas and the heating efficiency, the following settings are added in this embodiment on the basis of Embodiment 1:

[0042] A strip-shaped hole 14 that penetrates up and down and has a closed hole wall is provided on the side of the shunt channel 6 close to the inner combustion ring 5. The strip-shaped hole 14 divides the side of the shunt channel 6 close to the inner combustion ring 5 into two channels that are respectively connected to the inner combustion ring 5. The existence of the strip-shaped hole 14 can also enable water to enter it, thereby accelerating the increase of the water temperature. Embodiment 3

[0043] To further make the mixed gas burn fully, the following settings are added in this embodiment on the basis of Embodiment 1 or 2:

[0044] The distance between the inner circle and the outer circle of the outer combustion ring 7 is more than twice the distance between the inner circle and the outer circle of the transition combustion ring 8. Embodiment 4

[0045] To facilitate raising the bottom of the energy-saving and environment-friendly gas heating so that the bottom of the energy-saving and environment-friendly gas heating can be in full contact with water and increase the heat exchange area; on the basis of any one of Embodiments 1-3, the following settings are added in this embodiment:

[0046] Four support columns 15 are evenly arranged at the bottom of the outer combustion ring 7 to raise the bottom of the energy-saving and environment-friendly gas heating.

[0047] Other details not elaborated in the present utility model are all conventional technologies well-known to those skilled in the art.

[0048] It should be noted that the term "comprising", "including" or any other variant is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0049] The protection scope of the present utility model is not limited to the technical solutions disclosed in the specific embodiments. Any modification, equivalent replacement, improvement, etc. made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. An energy-saving and environment-friendly heater for a distillation system, comprising an ignition chamber, an intake pipe and an exhaust pipe; an ignition nozzle for ignition is installed at the upper end inside the ignition chamber; the intake pipe is connected to the inside of the ignition chamber and is used to pump a mixed gas composed of gas and air into the ignition chamber; characterized in that: It further includes an inner combustion ring, a shunt channel, an outer combustion ring, a transition combustion ring, and a smoke collecting pipe; the inner combustion ring, the transition combustion ring, and the outer combustion ring are hollow annular bodies that successively surround the outside of the ignition chamber from the inside out; the shunt channel is a plurality of hollow pipe bodies arranged in a radial line between the ignition chamber and the inner combustion ring and connecting the lower end inside the ignition chamber with the inside of the inner combustion ring; the transition combustion ring is at least one, and there is no contact between the innermost transition combustion ring and the inner combustion ring, between adjacent transition combustion rings, and between the outermost transition combustion ring and the outer combustion ring, and they are respectively connected through at least one diversion channel; the smoke collecting pipe is connected to the outer combustion ring through a plurality of smoke guiding pipes; one end of the exhaust pipe is connected to the smoke collecting pipe, and the other end discharges the flue gas.

2. The energy-saving and environment-friendly heat supply device for a distillation system according to claim 1, wherein: The inner combustion ring, the transition combustion ring, and the outer combustion ring are all circular rings, and the three form a disc-shaped structure.

3. The energy-saving and environmental protection heat supply device of the distillation system according to claim 1, characterized in that: The shunt channel is a trapezoidal plate-shaped structure with a hollow interior, the width of its upper base is smaller than that of its lower base, its upper base is connected to the lower end inside the ignition chamber, and its lower base is connected to the inside of the inner combustion ring.

4. The energy-saving and environment-friendly heat supply device for the distillation system according to claim 3, characterized in that: A strip-shaped hole that penetrates up and down with a closed hole wall is provided on the side of the shunt channel close to the inner combustion ring, and the strip-shaped hole divides the side of the shunt channel close to the inner combustion ring into two channels that are respectively connected to the inner combustion ring.

5. The energy-saving and environmental-protection heat supply device for a distillation system according to claim 1, characterized in that: Three or more support columns are evenly arranged at the bottom of the outer combustion ring.

6. The energy-saving and environment-friendly heat supply device of the distillation system according to claim 1, characterized in that: Annular through holes are respectively formed between the innermost transition combustion ring and the inner combustion ring, between adjacent transition combustion rings, and between the outermost transition combustion ring and the outer combustion ring. The diversion channels are evenly distributed in each annular through hole, and the number of diversion channels in each annular through hole is four; strip-shaped through holes are formed between adjacent shunt channels.

7. The energy-saving and environment-friendly heat supply device for a distillation system according to claim 6, wherein: The diversion channels between adjacent annular through holes are staggeredly arranged.

8. The energy-saving and environment-friendly heat supply device of the distillation system according to claim 1, characterized in that: The distance between the inner circle and the outer circle of the outer combustion ring is more than twice the distance between the inner circle and the outer circle of the transition combustion ring.

9. A heating system, characterized in that: It includes an intake fan and the energy-saving and environmental protection heating device for the distillation system according to any one of claims 1-8; the outlet end of the intake fan is connected to the intake pipe, the intake end of the intake fan is respectively connected to the gas pipeline and the air pipeline, and flow control valves are respectively provided on the intake pipe, the gas pipeline, and the air pipeline.

10. An energy-saving and environmentally friendly steam oven for a distillation system, characterized in that: It includes a furnace body and the energy-saving and environmental protection heating system according to claim 9, wherein water is contained in the furnace body, and the ignition chamber, the inner combustion ring, the shunt channel, the outer combustion ring, the transition combustion ring, and the diversion channel are all placed in the furnace body and immersed in water; the intake pipe and the exhaust pipe respectively pass through the holes preset in the upper part of the furnace body side wall and extend to the outside.

Citation Information

Patent Citations

  • Distillation energy-saving environment-friendly heat supply system

    CN219217949U