Petrochemical waste residue incineration and heat energy comprehensive utilization device
By installing a driving motor in the water tank to drive the stirring sheet to increase the contact area between water and flue gas, the problem of high-temperature flue gas not being recycled after petrochemical waste slag is incinerated, the recovery of heat energy and the emission of flue gas are achieved, and energy efficiency is improved.
Patent Information
- Application Number
- CN202422015552.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The high-temperature flue gas after the incineration of Sinopec waste slag is not recycled, resulting in waste of thermal energy resources.
A comprehensive utilization device for incineration of petrochemical waste slag and thermal energy is designed. By installing a driving motor in the water tank to drive the stirring sheet, the contact area between water and flue gas is increased, the heat exchange is used to recover heat energy, and the multi-stage flue gas treatment is used to ensure compliance with the standard emissions.
Effectively recover heat energy during incineration, reduce heat loss, improve energy efficiency, and ensure that flue gas meets standards and does not pollute the environment.
Smart Images

Figure CN223137892U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of petrochemical waste residue incineration, in particular to a petrochemical waste residue incineration and heat energy comprehensive utilization device. Background Technique
[0002] Petrochemical waste residue refers to the solid waste generated in the process of petrochemical production. These wastes usually come from the pretreatment, refining, chemical reaction and separation processes of raw materials, and may include unreacted raw materials, catalysts, sludge and other solid impurities. These waste residues may contain certain harmful components, so they need to be properly treated. Incineration can significantly reduce the volume and weight of the waste residue, facilitating subsequent management and disposal. High-temperature incineration can effectively degrade or transform the harmful substances in the waste residue, reducing the environmental pollution risk.
[0003] In the prior art, the flue gas after petrochemical waste residue incineration will be treated and then discharged into the air. Since the flue gas after incineration is high-temperature flue gas and no recycling is carried out on it, the waste of heat energy resources is increased. Therefore, a petrochemical waste residue incineration and heat energy comprehensive utilization device is needed. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problem that when the existing equipment is in use, due to the lack of recycling of the high-temperature flue gas generated after incineration, the waste of heat energy resources is increased, and a petrochemical waste residue incineration and heat energy comprehensive utilization device is proposed.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a petrochemical waste residue incineration and heat energy comprehensive utilization device, including an operation panel, a main incinerator is fixedly installed on the top of the operation panel, a support is fixedly installed on the top of the operation panel, a smoke pipe is fixedly installed on one side of the outer wall of the main incinerator, a water tank is fixedly installed on the top of the support, and the outer wall of the smoke pipe is fixedly inserted into one side of the outer wall of the water tank. Two fixing plates are fixedly installed on one side of the outer wall of the water tank. Driving motors are fixedly installed on the tops of the two fixing plates. Driving rods are fixedly installed on one side of the outer walls of the two driving motors. A plurality of stirring blades are fixedly installed on the outer walls of the two driving rods.
[0006] Preferably, two fixing blocks are fixedly installed on one side of the inner wall of the water tank, and the outer walls of the two driving rods are movably inserted into the two fixing blocks.
[0007] Preferably, a first temperature sensor is fixedly installed on one side of the inner wall of the water tank, and a water inlet pipe is fixedly installed on one side of the outer wall of the water tank.
[0008] Preferably, a water outlet pipe is fixedly installed on one side of the outer wall of the water tank, and a valve is fixedly installed on the outer wall of the water outlet pipe.
[0009] Preferably, a top plate is fixedly installed at the top of the water tank, a flue gas treatment device is fixedly installed at the top of the support, and the output end of the smoke pipe is communicated with the inside of the flue gas treatment device.
[0010] Preferably, a fan is fixedly installed at the top of the support, a connecting pipe is fixedly installed on one side of the outer wall of the fan, and the output end of the connecting pipe is communicated with the inside of the flue gas treatment device.
[0011] Preferably, a controller is fixedly installed on one side of the outer wall of the water tank, and one side of the outer wall of the controller is electrically connected to the outer surface of the first temperature sensor.
[0012] Preferably, a second temperature sensor is fixedly installed on the outer surface of the smoke pipe, a water collecting tank is fixedly installed on the top of the operation panel, and a first water supply pipe is fixedly inserted into the top of the water collecting tank.
[0013] Preferably, a water pump is fixedly installed on the outer surface of the first water supply pipe, and a second water supply pipe is fixedly inserted into one side of the outer wall of the water collecting tank.
[0014] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.
[0015] In the present utility model, when the flue gas generated by the combustion of the incinerator main body enters the water tank along the smoke pipe, two driving motors are started to drive the two driving rods and a plurality of stirring blades to rotate, so as to increase the fluidity of water, improve the contact area between water and the smoke pipe and high-temperature flue gas, ensure more effective heat absorption, and through the heat exchange between the flue gas and water, the system can recover the heat energy generated during the incineration process, reduce heat loss, improve energy efficiency, and thus improve the use effect of the petrochemical waste incineration and heat energy comprehensive utilization device.
[0016] In the present utility model, through the action of the first temperature sensor and the controller, when the water temperature in the water tank reaches a certain temperature, the valve is opened, and the hot water inside the water tank will be utilized by other devices along the water outlet pipe. Then, through the action of the second temperature sensor, the temperature of the flue gas passing through the water tank can be detected. When the flue gas temperature reaches a certain value, it means that the water in the water tank has not absorbed the temperature in the flue gas more fully. Then, the water pump is turned on, and the cold water in the water collecting tank enters the water tank along the first water supply pipe, increasing the heat exchange between the cold water and the high-temperature flue gas, improving the absorption of the waste heat energy, and then through the action of the flue gas treatment device, the flue gas is subjected to multi-stage treatment until it reaches the emission standard, and then is discharged along the smoke outlet pipe without causing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of a petrochemical waste incineration and heat energy comprehensive utilization device proposed by the present utility model;
[0018] Figure 2 This is the front view of a device for incinerating petrochemical waste residue and comprehensively utilizing thermal energy proposed by the present utility model;
[0019] Figure 3 This is a partial exploded view of a device for incinerating petrochemical waste residue and comprehensively utilizing thermal energy proposed by the present utility model;
[0020] Figure 4 This is a partial top view of a device for incinerating petrochemical waste residue and comprehensively utilizing thermal energy proposed by the present utility model;
[0021] Figure 5 This is the rear view of a device for incinerating petrochemical waste residue and comprehensively utilizing thermal energy proposed by the present utility model.
[0022] Figure 6 This is a partial view of a device for incinerating petrochemical waste residue and comprehensively utilizing thermal energy proposed by the present utility model.
[0023] Legend description:
[0024] Operation panel; 2. Incinerator main body; 3. Support; 4. Smoke pipe; 5. Water tank; 6. Fixed plate; 7. Driving motor; 8. Driving rod; 9. Stirring blade; 10. Fixed block; 11. First temperature sensor; 12. Water inlet pipe; 13. Water outlet pipe; 14. Valve; 15. Top plate; 16. Flue gas treatment device; 17. Fan; 18. Connecting pipe; 19. Controller; 20. Second temperature sensor; 21. Water collecting tank; 22. First water adding pipe; 23. Water pump; 24. Second water adding pipe. Detailed implementation manner
[0025] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0026] Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0027] Embodiment 1, as Figures 1 - 6As shown in the figure, the utility model provides a device for incinerating petrochemical waste residue and comprehensively utilizing heat energy, which includes an operation panel 1. A main incinerator body 2 is fixedly installed on the top of the operation panel 1. A support 3 is fixedly installed on the top of the operation panel 1. A smoke pipe 4 is fixedly installed on one side of the outer wall of the main incinerator body 2. A water tank 5 is fixedly installed on the top of the support 3, and the outer wall of the smoke pipe 4 is fixedly inserted into one side of the outer wall of the water tank 5. Two fixing plates 6 are fixedly installed on one side of the outer wall of the water tank 5. Driving motors 7 are fixedly installed on the top of the two fixing plates 6. Driving rods 8 are fixedly installed on one side of the outer walls of the two driving motors 7. A plurality of stirring blades 9 are fixedly installed on the outer walls of the two driving rods 8.
[0028] The effect achieved by the entire embodiment 1 is that when the petrochemical waste residue is completely incinerated in the main incinerator body 2, under the action of the blower 17, the high-temperature flue gas will enter the water tank 5 along the smoke pipe 4. At this time, the driving motors 7 installed on the two fixing plates 6 are started through the controller 19, so that the two driving rods 8 drive and rotate inside the two fixing blocks 10, thereby driving the plurality of stirring blades 9 to rotate in the water tank 5, so as to increase the fluidity of the water, improve the contact area between the water and the smoke pipe 4 and the high-temperature flue gas inside it, ensure that the water in the water tank 5 can more effectively absorb the heat in the high-temperature flue gas, and thus through the heat exchange between the flue gas and the water, it can recover the heat energy generated during the incineration process, reduce heat loss, improve energy efficiency, and thus improve the use effect of the device for incinerating petrochemical waste residue and comprehensively utilizing heat energy.
[0029] Embodiment 2, as Figures 2 - 6 shown, two fixing blocks 10 are fixedly installed on one side of the inner wall of the water tank 5, and the outer walls of the two driving rods 8 are movably inserted into the two fixing blocks 10. A first temperature sensor 11 is fixedly installed on one side of the inner wall of the water tank 5. A water inlet pipe 12 is fixedly installed on one side of the outer wall of the water tank 5. A water outlet pipe 13 is fixedly installed on one side of the outer wall of the water tank 5. A valve 14 is fixedly installed on the outer wall of the water outlet pipe 13. A top plate 15 is fixedly installed on the top of the water tank 5. A flue gas treatment device 16 is fixedly installed on the top of the support 3, and the output end of the smoke pipe 4 is communicated with the inside of the flue gas treatment device 16. A blower 17 is fixedly installed on the top of the support 3. A connecting pipe 18 is fixedly installed on one side of the outer wall of the blower 17, and the output end of the connecting pipe 18 is communicated with the inside of the flue gas treatment device 16. A controller 19 is fixedly installed on one side of the outer wall of the water tank 5, and one side of the outer wall of the controller 19 is electrically connected to the outer wall of the first temperature sensor 11. A second temperature sensor 20 is fixedly installed on the outer wall of the smoke pipe 4. A water collecting tank 21 is fixedly installed on the top of the operation panel 1. A first water adding pipe 22 is fixedly inserted into the top of the water collecting tank 21. A water pump 23 is fixedly installed on the outer wall of the first water adding pipe 22. A second water adding pipe 24 is fixedly inserted into one side of the outer wall of the water collecting tank 21.
[0030] The effect achieved by the entire Embodiment 2 is that since the first temperature sensor 11 is fixedly installed on one side of the inner wall of the water tank 5, and the first temperature sensor 11 is electrically connected to the controller 19, the temperature inside the water tank 5 is monitored by the first temperature sensor 11. When the water temperature reaches a certain value, the valve 14 is opened, and the hot water is applied to other fields along the water outlet pipe 13. Since the second temperature sensor 20 is installed on the outer wall of the water tank 5 where the smoke pipe 4 exits, the temperature of the smoke pipe 4 here is detected by the second temperature sensor 20. When the temperature exceeds a certain value, it indicates that the heat in the high-temperature flue gas passing through the water tank 5 has not been fully absorbed. At this time, the water pump 23 on the first water supply pipe 22 is turned on, and the cold water in the water collection tank 21 enters the water tank 5 along the first water supply pipe 22, increasing the heat energy exchange between the cold water and the high-temperature flue gas in the smoke pipe 4 until the value of the second temperature sensor 20 reaches the set value. Secondly, the flue gas whose heat has been absorbed enters the flue gas treatment device 16 along the smoke pipe 4. The flue gas treatment device 16 includes physical sedimentation, catalytic oxidation, wet desulfurization, activated carbon adsorption, etc. Through a series of multi-stage treatments, the emission standard is achieved, and the environment will not be polluted.
[0031] Working principle: First, after the petrochemical waste residue burns in the incinerator main body 2, under the action of the fan 17, the high-temperature flue gas generated will enter the water tank 5 along the smoke pipe 4. At this time, two driving motors 7 are started, which drive two driving rods 8 and a plurality of stirring blades 9 to rotate in the water tank 5, thereby increasing the fluidity of the water and increasing the contact area between the water and the smoke pipe 4 and the high-temperature flue gas in the smoke pipe 4, ensuring the heat exchange efficiency between the high-temperature flue gas and the water, so that the heat energy in the high-temperature flue gas generated by the combustion of the petrochemical waste residue is fully utilized. Then, under the action of the first temperature sensor 11, when the water temperature reaches a certain temperature, the valve 14 is opened, and the hot water is applied to other fields along the water outlet pipe 13. Then, the water tank 5 is filled with water through the water inlet pipe 12. Secondly, the temperature of the smoke pipe 4 here is detected by the second temperature sensor 20. When the temperature exceeds a certain value, it indicates that the heat in the high-temperature flue gas passing through the water tank 5 has not been fully absorbed. At this time, the water pump 23 on the first water supply pipe 22 is turned on, and the cold water in the water collection tank 21 enters the water tank 5 along the first water supply pipe 22, further increasing the heat energy exchange between the cold water and the high-temperature flue gas in the smoke pipe 4 until the value of the second temperature sensor 20 reaches the set value. Secondly, the flue gas enters the flue gas treatment device 16, and through the multi-stage treatment inside it, the flue gas reaches the emission standard and will not pollute the environment. Generally speaking, the use effect of the petrochemical waste residue incineration and heat energy comprehensive utilization device is improved.
[0032] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A petrochemical waste residue incineration and comprehensive heat energy utilization device, characterized in that: It includes an operation panel (1), on the top of which an incinerator main body (2) is fixedly installed. On the top of the operation panel (1), a support (3) is fixedly installed. On one side of the outer wall of the incinerator main body (2), a smoke pipe (4) is fixedly installed. On the top of the support (3), a water tank (5) is fixedly installed, and the outer surface of the smoke pipe (4) is fixedly inserted into one side of the outer wall of the water tank (5). On one side of the outer wall of the water tank (5), two fixing plates (6) are fixedly installed. On the top of both fixing plates (6), a driving motor (7) is fixedly installed. On one side of the outer wall of both driving motors (7), a driving rod (8) is fixedly installed. On the outer surface of both driving rods (8), a plurality of stirring blades (9) are fixedly installed.
2. The petrochemical waste residue incineration and comprehensive heat energy utilization device according to claim 1, characterized in that: On one side of the inner wall of the water tank (5), two fixing blocks (10) are fixedly installed, and the outer surfaces of both driving rods (8) are movably inserted into the two fixing blocks (10).
3. The petrochemical waste residue incineration and comprehensive heat energy utilization device according to claim 1, characterized in that: On one side of the inner wall of the water tank (5), a first temperature sensor (11) is fixedly installed. On one side of the outer wall of the water tank (5), a water inlet pipe (12) is fixedly installed.
4. A petrochemical waste residue incineration and comprehensive heat energy utilization device according to claim 3, characterized in that: On one side of the outer wall of the water tank (5), a water outlet pipe (13) is fixedly installed. On the outer surface of the water outlet pipe (13), a valve (14) is fixedly installed.
5. A petrochemical waste residue incineration and comprehensive heat energy utilization device according to claim 4, characterized in that: On the top of the water tank (5), a top plate (15) is fixedly installed. On the top of the support (3), a flue gas treatment device (16) is fixedly installed, and the output end of the smoke pipe (4) is communicated with the inside of the flue gas treatment device (16).
6. A petrochemical waste residue incineration and comprehensive heat energy utilization device according to claim 5, characterized in that: On the top of the support (3), a fan (17) is fixedly installed. On one side of the outer wall of the fan (17), a connecting pipe (18) is fixedly installed, and the output end of the connecting pipe (18) is communicated with the inside of the flue gas treatment device (16).
7. An incineration and comprehensive heat energy utilization device for petrochemical waste residue according to claim 6, characterized in that: On one side of the outer wall of the water tank (5), a controller (19) is fixedly installed, and on one side of the outer wall of the controller (19), it is electrically connected to the outer surface of the first temperature sensor (11).
8. A petrochemical waste residue incineration and comprehensive heat energy utilization device according to claim 7, characterized in that: On the outer surface of the smoke pipe (4), a second temperature sensor (20) is fixedly installed. On the top of the operation panel (1), a water collecting tank (21) is fixedly installed. On the top of the water collecting tank (21), a first water adding pipe (22) is fixedly inserted.
9. A petrochemical waste residue incineration and comprehensive heat energy utilization device according to claim 8, characterized in that: On the outer surface of the first water adding pipe (22), a water pump (23) is fixedly installed. On one side of the outer wall of the water collecting tank (21), a second water adding pipe (24) is fixedly inserted.