High-temperature Soxhlet furnace body waste heat recycling device
By designing heating furnaces, heat exchange components and drying components in Soxhlet furnaces, absorbing and utilizing the waste heat of lead liquid, the problem of waste heat of Soxhlet furnaces is solved, and energy utilization efficiency and wire drying efficiency are improved.
Patent Information
- Application Number
- CN202422401339.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The waste heat generated by existing Soxhlet furnaces during steel wire tempering is not effectively utilized, resulting in low energy utilization efficiency.
A high-temperature Soxhlet furnace body waste temperature recycling device is designed, including a heating furnace, a heat exchange assembly, a drying assembly and a conveying assembly. Through the cooperation of the fixing member and the guide member, the waste heat of the lead liquid is absorbed and used for the drying treatment of the steel wire.
The effective recycling and utilization of waste heat of Soxhlet furnaces is achieved, the efficiency of energy utilization is improved, the waste heat is avoided, and the drying efficiency of steel wire is improved.
Smart Images

Figure CN223138378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of residual heat recovery of a Soxhlet furnace, in particular to a device for recovering and utilizing the residual heat of a high-temperature Soxhlet furnace body. Background Technique
[0002] The high-temperature Soxhlet furnace body is filled with lead liquid, which is mainly used in the heat treatment process of metals, especially the quenching process of steel wires. Lead bath quenching is a heat treatment method to obtain a sorbite structure for metals. By heating the metal and then immersing it in molten lead for isothermal quenching, a fine pearlite structure can be obtained. This structure has a high tensile limit and good comprehensive properties, and is suitable for further processing of metals, such as wire drawing, etc.
[0003] The Soxhlet furnace is a commonly used heat treatment equipment. A large amount of waste heat will be generated during the heat treatment process such as steel wire tempering of the lead liquid inside it. Currently, most Soxhlet furnaces are only used for steel wire tempering, resulting in the direct waste of the waste heat generated by the Soxhlet furnace and reducing the energy utilization efficiency. Therefore, a device for recovering and utilizing the residual heat of a high-temperature Soxhlet furnace body is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problem that most current Soxhlet furnaces are only used for steel wire tempering, resulting in the direct waste of the waste heat generated by the Soxhlet furnace and reducing the energy utilization efficiency. The utility model provides a device for recovering and utilizing the residual heat of a high-temperature Soxhlet furnace body.
[0005] The utility model specifically adopts the following technical solutions to achieve the above purpose:
[0006] A device for recovering and utilizing the residual heat of a high-temperature Soxhlet furnace body, comprising:
[0007] A heating furnace, on one side of which there is a heating groove, and a fixed frame is arranged inside the heating groove;
[0008] A heat exchange component, arranged inside the heating furnace, used for absorbing the temperature of the lead liquid. The heat exchange component includes a fixing part and a guiding part. The fixing part is arranged inside the heating furnace, and the guiding part is arranged outside the fixing part, and the fixing part cooperates with the guiding part to heat the air;
[0009] A drying component, arranged on one side of the heating furnace, used for drying the steel wire;
[0010] A conveying component, arranged outside the heating furnace, used for connecting the heating furnace and the drying component.
[0011] Furthermore, a communicating pipe and a first blower are respectively arranged outside the heating furnace, and the communicating pipe is communicated with the heating groove.
[0012] Further, the fixing member includes a heat conducting plate disposed inside the fixing frame. A connecting groove is formed on one side of the heat conducting plate opposite to the bottom of the heating tank. A plurality of heating plates are provided on one side of the heat conducting plate opposite to the bottom of the heating tank. A groove is formed inside the heating plate and penetrates through one side of the heating plate.
[0013] Further, the guiding member includes a plurality of heating tubes disposed inside the connecting groove, and the heating tubes have the same shape as the connecting groove. A flow guiding plate is provided inside the heating tubes, and a plurality of grid plates are provided on the outer side of the heating tubes. One end of the heating tubes is communicated with the first blower, and a plurality of grid plates are provided on the outer side of the heating tubes.
[0014] Further, the conveying assembly includes a second blower and a plurality of diversion tubes. The plurality of diversion tubes are connected to the other ends of the heating tubes. A conduction tube is connected to the outer side of the diversion tubes. An air inlet pipe and an air outlet pipe are respectively provided on the outer side of the second blower, and the air inlet pipe is connected to the conduction tube.
[0015] Further, the drying assembly includes a fixing box. A diversion pipe is provided on the outer side of the fixing box. The fixing box is communicated with the diversion pipe, and the diversion pipe is connected to the air outlet pipe. A plurality of heaters are further provided inside the fixing box.
[0016] The beneficial effects of the present utility model are as follows:
[0017] Through the arrangement of the guiding member, the present utility model realizes the recovery and utilization of the waste heat of the lead liquid in the Soxhlet furnace through the cooperation of the heat conducting plate, the heating tubes, the flow guiding plate, the heating plates, the grid plates and the fixing frame, thus avoiding the situation that most Soxhlet furnaces are only used for tempering steel wires and the waste heat generated by the Soxhlet furnace is directly wasted, and further improving the energy utilization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0019] Figure 2 is a partial cross-sectional view of the heating furnace of the present utility model;
[0020] Figure 3 is an enlarged view of the drying assembly of the present utility model;
[0021] Figure 4 is a partial cross-sectional view of the heating tube of the present utility model;
[0022] Figure 5 is an enlarged view of the connecting groove of the present utility model;
[0023] Reference numerals: 1, heating furnace; 101, heating tank; 102, connecting pipe; 103, fixing frame; 2, first blower; 3, second blower; 301, air inlet pipe; 302, air outlet pipe; 4, drying assembly; 401, fixing box; 402, heater; 403, shunt pipe; 5, guide pipe; 501, conduction pipe; 6, guiding member; 601, heat conducting plate; 602, heating pipe; 603, guide plate; 604, heating plate; 605, grid plate; 606, connecting groove; 607, groove. Detailed implementation manners
[0024] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings here can be arranged and designed in various different configurations.
[0025] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.
[0026] It should be noted that: similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, terms such as "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0027] The electrical components appearing in this article are all electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.
[0028] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0029] Such as Figures 1 to 5As shown in the figure, a device for recycling the residual heat of a high-temperature Soxhlet furnace body includes: a heating furnace 1, with a heating tank 101 opened on one side of the heating furnace 1, and a fixed frame 103 is arranged inside the heating tank 101; a heat exchange component, arranged inside the heating furnace 1, used for absorbing the temperature of the lead liquid. The heat exchange component includes a fixing part and a guiding part 6. The fixing part is arranged inside the heating furnace 1, and the guiding part 6 is arranged outside the fixing part. The fixing part cooperates with the guiding part 6 to heat the air; a drying component 4, arranged on one side of the heating furnace 1, used for drying the steel wire; a conveying component, arranged outside the heating furnace 1, used to connect the heating furnace 1 and the drying component 4. Specifically, when heat-treating the metal, first, the residual heat of the lead liquid is absorbed through the cooperation of the fixing part and the guiding part 6, so that the absorbed residual heat enters the drying component 4 through the guidance of the conveying component, thereby quickly drying the wet metal. The heating furnace 1 is a Soxhlet metal heat treatment furnace, which can perform heat treatment operations on the processed metal during use, thereby improving the performance of the metal during use. The heating tank 101 is filled with lead liquid for heating the metal. During the use of the heating furnace 1, a top cover is also provided on the top of the heating tank 101 to prevent foreign objects from falling into the heating tank 101 during use. The heating furnace 1 is a prior art and will not be explained in detail here.
[0030] As Figures 1 to 5 shown, a communicating pipe 102 and a first blower 2 are respectively arranged outside the heating furnace 1, and the communicating pipe 102 is communicated with the heating tank 101. Specifically, the fixing part divides the space inside the heating tank 101, so that the guiding part 6 can be separated from the heating liquid during use. During use, a heat-conducting liquid can be filled into the space at the bottom of the fixing part through the communicating pipe 102, thereby increasing the heating area when the guiding part 6 is used and improving the heating speed of the air inside the guiding part 6.
[0031] As Figures 1 to 5 shown, the fixing part includes a heat-conducting plate 601, the heat-conducting plate 601 is arranged inside the fixed frame 103, a connecting groove 606 is opened on one side of the heat-conducting plate 601 relative to the bottom of the heating tank 101, and a plurality of heating plates 604 are arranged on one side of the heat-conducting plate 601 relative to the bottom of the heating tank 101. A groove 607 is opened inside the heating plate 604, and the groove 607 penetrates through one side of the heating plate 604. Specifically, the heat-conducting plate 601 is connected to the heating furnace 1 through the fixed frame 103, so as to divide the space inside the heating tank 101 and prevent the lead liquid inside the heating tank 101 from flowing to the bottom of the heat-conducting plate 601 during use. The heat-conducting plate 601 is made of a metal material with good heat conduction, thereby improving the temperature transfer effect during the use of the guiding part 6.
[0032] As Figures 1 to 5As shown, the guiding member 6 includes a plurality of heating tubes 602. The heating tubes 602 are arranged inside the connecting groove 606, and the heating tubes 602 have the same shape as the connecting groove 606. A flow guiding plate 603 is provided inside the heating tubes 602, and a plurality of grid plates 605 are provided outside the heating tubes 602. One end of the heating tube 602 is communicated with the first blower 2. Specifically, when absorbing the waste heat inside the lead liquid, first, the first blower 2 injects air into the heating tubes 602, so that the air flows along the heating tubes 602. During the flowing process, the flow guiding plate 603 guides to increase the residence time of the air inside the heating tubes 602, ensuring that the air inside the heating tubes 602 can fully absorb the waste heat. The heating tubes 602 can be in a snake shape or a spiral shape, and the cross-section of the heating tubes 602 can be square tubular or rectangular tubular, thereby increasing the contact area between the heating tubes 602 and the heat conducting plate 601 while extending the residence time of the air inside the heating tubes 602. The heating tubes 602 are made of a material with good thermal conductivity, and the surface of the heating tubes 602 is closely attached to the inner wall of the connecting groove 606 to prevent a gap between the heating tubes 602 and the connecting groove 606 from causing a reduction in the heat conduction efficiency. The heating plate 604 can heat the heat conducting liquid injected at the bottom of the heat conducting plate 601. By opening the groove 607, the contact area between the heating plate 604 and the heat conducting liquid is increased. The heating plate 604 and the heat conducting plate 601 are made of the same material to ensure that heat can be quickly transferred during use. The grid plates 605 outside the heating tubes 602 are in contact with the heat conducting liquid, thereby increasing the contact area between the heat conducting liquid and the heating tubes 602, further ensuring the heating effect of the air inside the heating tubes 602. Through the cooperation of the heat conducting plate 601 and the heat conducting liquid, the heating area of the heating tubes 602 is further increased during use, thereby shortening the air heating time while increasing the air flow speed.
[0033] As Figures 1 to 5 shown, the conveying assembly includes a second blower 3 and a plurality of diversion tubes 5. The diversion tubes 5 are connected to the other end of the heating tubes 602. A conduction tube 501 is connected to the outside of the diversion tubes 5. An air inlet pipe 301 and an air outlet pipe 302 are respectively provided outside the second blower 3. The air inlet pipe 301 is connected to the conduction tube 501. Specifically, the diversion tubes 5 cooperate with the conduction tube 501 to guide the heated air, so that the heated air can enter the second blower 3 through the air inlet pipe 301 for further blowing, thereby increasing the air flow speed. The blown air enters the drying assembly 4 through the guidance of the air outlet pipe 302 to achieve rapid drying of the metal. The number of the second blowers 3 is selected according to the actual distance between the heating furnace 1 and the drying assembly 4, so as to avoid the situation of reduced air flow speed when the distance between the heating furnace 1 and the drying assembly 4 is large.
[0034] As Figures 1 to 5As shown, the drying component 4 includes a fixed box 401. A shunt pipe 403 is provided outside the fixed box 401. The fixed box 401 is communicated with the shunt pipe 403, and the shunt pipe 403 is connected to the air outlet pipe 302. A plurality of heaters 402 are further provided inside the fixed box 401. Specifically, the shunt pipe 403 can evenly introduce the air blown out by the air outlet pipe 302 into the drying component 4, thereby realizing the drying of the metal. When in use, the heaters 402 can assist the hot air to further increase the temperature inside the fixed box 401, ensuring the effect of metal drying.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for recycling the residual temperature of a high-temperature Soxhlet furnace body, characterized in that, Including: A heating furnace (1), on one side of which there is a heating tank (101), and inside the heating tank (101) there is a fixed frame (103); A heat exchange component, arranged inside the heating furnace (1) and used for absorbing the temperature of the lead liquid. The heat exchange component includes a fixing part and a guiding part (6). The fixing part is arranged inside the heating furnace (1), the guiding part (6) is arranged outside the fixing part, and the fixing part cooperates with the guiding part (6) to heat the air; A drying component (4), arranged on one side of the heating furnace (1) and used for drying the steel wire; A conveying component, arranged outside the heating furnace (1) and used for connecting the heating furnace (1) and the drying component (4).
2. The device for recycling the residual temperature of a high-temperature Soxhlet furnace body according to claim 1, wherein On the outside of the heating furnace (1), there are respectively a connecting pipe (102) and a first blower (2), and the connecting pipe (102) is communicated with the heating tank (101).
3. The high-temperature Soxhlet furnace body waste heat recovery and utilization device according to claim 2, characterized in that, The fixing part includes a heat conducting plate (601), which is arranged inside the fixed frame (103). On one side of the heat conducting plate (601) relative to the bottom of the heating tank (101), there is a connecting groove (606). On one side of the heat conducting plate (601) relative to the bottom of the heating tank (101), there are a plurality of heating plates (604). Inside the heating plate (604), there is a groove (607), and the groove (607) penetrates through one side of the heating plate (604).
4. A device for recycling the residual temperature of a high-temperature Soxhlet furnace body according to claim 3, characterized in that, The guiding part (6) includes a plurality of heating pipes (602), which are arranged inside the connecting groove (606), and the heating pipes (602) have the same shape as the connecting groove (606). Inside the heating pipe (602), there is a flow guiding plate (603). On the outside of the heating pipe (602), there are a plurality of grid plates (605). One end of the heating pipe (602) is communicated with the first blower (2). On the outside of the heating pipe (602), there are a plurality of grid plates (605).
5. The high-temperature Soxhlet furnace body waste heat recovery and utilization device according to claim 4, characterized in that, The conveying component includes a second blower (3) and a diversion pipe (5). There are a plurality of the diversion pipes (5), and the plurality of diversion pipes (5) are connected to the other end of the heating pipe (602). On the outside of the diversion pipe (5), there is a conduction pipe (501) connected. On the outside of the second blower (3), there are respectively an air inlet pipe (301) and an air outlet pipe (302), and the air inlet pipe (301) is connected to the conduction pipe (501).
6. The high-temperature Soxhlet furnace body waste heat recovery and utilization device according to claim 4, characterized in that, The drying component (4) includes a fixed box (401). On the outside of the fixed box (401), there is a diversion pipe (403). The fixed box (401) is communicated with the diversion pipe (403), and the diversion pipe (403) is connected to the air outlet pipe (302). Inside the fixed box (401), there are also a plurality of heaters (402).